Rotor core with different groove and skew angle configuration of step-skewing synchronous motor
11670996 · 2023-06-06
Assignee
Inventors
Cpc classification
H02K29/03
ELECTRICITY
H02K2201/06
ELECTRICITY
H02K1/276
ELECTRICITY
International classification
Abstract
A rotor core is provided for a step-skewing motor that includes rotor core segments mutually staggered by a preset angle. Each of the rotor core segments includes magnet slots along a circumferential direction, with a magnet provided in the magnet slot. An outer circular surface of each of the rotor core segments is provided thereon with a number of auxiliary grooves extending across the segment in an axial direction, and positions and/or cross-sectional shapes of the auxiliary grooves on the rotor core segments are not completely same so as to suppress torque ripple and vibration noise when the motor rotates.
Claims
1. A rotor core of a step-skewing motor, comprising: a plurality of rotor core segments mutually staggered by a preset angle, wherein each of the rotor core segments includes therein magnet slots along a circumferential direction, wherein at least one magnet is disposed in the magnet slots, and wherein an outer circular surface of each of the plurality of rotor core segments is provided thereon with a number of auxiliary grooves extending across the respective segment in an axial direction, and at least one of positions and cross-sectional shapes of the auxiliary grooves on the rotor core segments are not completely the same so as to suppress torque ripple and vibration noise when the step-skewing motor rotates, wherein the plurality of the rotor core segments are arranged in groups, wherein a group comprises n number of adjacent rotor core segments, which are respectively an N.sub.1 rotor core segment, an N.sub.2 rotor core segment, an N.sub.3 rotor core segment, . . . , and an N.sub.n rotor core segment; wherein the N.sub.1 rotor core segment is provided with a plurality of N.sub.1 auxiliary grooves, the N.sub.2 rotor core segment is provided with a plurality of N.sub.2 auxiliary grooves, the N.sub.3 rotor core segment is provided with a plurality of N.sub.3 auxiliary grooves, . . . , and the N.sub.n rotor core segment is provided with a plurality of N.sub.n auxiliary grooves; wherein center points of two N.sub.1 auxiliary grooves on two sides of a magnetic pole axis of the N.sub.1 rotor core segment are offset respectively by an N.sub.1-1 angle and an N.sub.1-2 angle with respect to the magnetic pole axis, center points of two N.sub.2 auxiliary grooves on two sides of a magnetic pole axis of the N.sub.2 rotor core segment are offset respectively by an N.sub.2-1 angle and an N.sub.2-2 angle with respect to the magnetic pole axis, center points of two N.sub.3 auxiliary grooves on two sides of a magnetic pole axis of the N.sub.3 rotor core segment are offset respectively by an N.sub.3-1 angle and an N.sub.3-2 angle with respect to the magnetic pole axis, . . . , and center points of two N.sub.n auxiliary grooves on two sides of a magnetic pole axis of the N.sub.n rotor core segment are offset respectively by an N.sub.n-1 angle and an N.sub.n-2 angle with respect to the magnetic pole axis; and wherein the N.sub.1-1 and N.sub.1-2 angles, the N.sub.2-1 and N.sub.2-2 angles, the N.sub.3-1 and N.sub.3-2 angles, . . . , and the N.sub.n-1 and N.sub.n-2 angles are obtained by rotating an N.sub.x rotor core segment in a skewing pole rotation direction of the rotor core segment, where x∈[1, n], wherein x is an integer selected from a set of 1 to n, wherein n is an integer that is at least 2, and wherein E indicates that x is an element of the set, wherein the group comprises three adjacent rotor core segments, and if in the three adjacent rotor core segments, the N.sub.1 auxiliary groove and the N.sub.3 auxiliary groove are offset respectively by an N.sub.1 offset angle and an N.sub.3 offset angle with respect to the N.sub.2 auxiliary groove,
the N.sub.1-1 angle=the N.sub.2-1 angle−the preset angle+the N.sub.1 offset angle;
the N.sub.1-2 angle=the N.sub.2-2 angle+the preset angle−the N.sub.1 offset angle;
the N.sub.3-1 angle=the N.sub.2-1 angle+the preset angle−the N.sub.3 offset angle;
the N.sub.3-2 angle=the N.sub.2-2 angle−the preset angle+the N.sub.3 offset angle, wherein the N.sub.1 offset angle, the N.sub.3 offset angle and the preset angle are different from each other.
2. The rotor core according to claim 1 wherein the N.sub.1 offset angle and the N.sub.3 offset angle are both less than the preset angle.
3. The rotor core according to claim 1, wherein the N.sub.1 offset angle and the N.sub.3 offset angle are both zero.
4. The rotor core according to claim 1, wherein the N.sub.1 offset angle or the N.sub.3 offset angle is equal to the preset angle.
5. The rotor core according to claim 1, wherein the cross-sectional shapes of the auxiliary grooves are at least one of an arc, triangle, square, trapezoid and rectangle shape.
6. The rotor core according to claim 1, wherein the plurality of rotor core segments are formed by laminating rotor punching pieces.
7. The rotor core according to claim 1, wherein the plurality of the rotor core segments are arranged in two groups, each of the two groups are symmetrical in the axial direction, and the shapes and/or positions of the auxiliary grooves on the rotor core segments in each group are not completely the same.
8. The rotor core according to claim 7, wherein the cross-sectional shapes of the auxiliary grooves are at least one of an arc, triangle, square, trapezoid and rectangle shape.
9. A permanent magnet synchronous motor comprising: a stator; and a rotor that includes a rotor core having: a plurality of rotor core segments mutually staggered by a preset angle, with the rotor core segments formed by laminating rotor punching pieces, wherein each of the rotor core segments includes therein magnet slots along a circumferential direction, wherein at least one magnet is disposed in the magnet slots, and wherein an outer circular surface of each of the plurality of rotor core segments is provided thereon with a number of auxiliary grooves extending across the respective segment in an axial direction, and at least one of positions and cross-sectional shapes of the auxiliary grooves on the rotor core segments are not completely the same so as to suppress torque ripple and vibration noise when a step-skewing motor rotates, wherein the plurality of the rotor core segments are arranged in groups, wherein a group comprises n number of adjacent rotor core segments, which are respectively an N.sub.1 rotor core segment, an N.sub.2 rotor core segment, an N.sub.3 rotor core segment, . . . , and an N.sub.n rotor core segment; wherein the N.sub.1 rotor core segment is provided with a plurality of N.sub.1 auxiliary grooves, the N.sub.2 rotor core segment is provided with a plurality of N.sub.2 auxiliary grooves, the N.sub.3 rotor core segment is provided with a plurality of N.sub.3 auxiliary grooves, . . . , and the N.sub.n rotor core segment is provided with a plurality of N.sub.n auxiliary grooves; wherein center points of two N.sub.1 auxiliary grooves on two sides of a magnetic pole axis of the N.sub.1 rotor core segment are offset respectively by an N.sub.1-1 angle and an N.sub.1-2 angle with respect to the magnetic pole axis, center points of two N.sub.2 auxiliary grooves on two sides of a magnetic pole axis of the N.sub.2 rotor core segment are offset respectively by an N.sub.2-1 angle and an N.sub.2-2 angle with respect to the magnetic pole axis, center points of two N.sub.3 auxiliary grooves on two sides of a magnetic pole axis of the N.sub.3 rotor core segment are offset respectively by an N.sub.3-1 angle and an N.sub.3-2 angle with respect to the magnetic pole axis, . . . , and center points of two N.sub.n auxiliary grooves on two sides of a magnetic pole axis of the N.sub.n rotor core segment are offset respectively by an N.sub.n-1 angle and an N.sub.n-2 angle with respect to the magnetic pole axis; and wherein the N.sub.1-1 and N.sub.1-2 angles, the N.sub.2-1 and N.sub.2-2 angles, the N.sub.3-1 and N.sub.3-2 angles, . . . , and the N.sub.n-1 and N.sub.n-2 angles are obtained by rotating an N.sub.x rotor core segment in a skewing pole rotation direction of the rotor core segment, where x∈ [1, n], wherein x is an integer selected from a set of 1 to n, wherein n is an integer that is at least 2, and wherein ∈ indicates that x is an element of the set, wherein the group comprises three adjacent rotor core segments, and if in the three adjacent rotor core segments, the N.sub.1 auxiliary groove and the N.sub.3 auxiliary groove are offset respectively by an N.sub.1 offset angle and an N.sub.3 offset angle with respect to the N.sub.2 auxiliary groove,
the N.sub.1-1 angle=the N.sub.2-1 angle−the preset angle+the N.sub.1 offset angle;
the N.sub.1-2 angle=the N.sub.2-2 angle+the preset angle−the N.sub.1 offset angle;
the N.sub.3-1 angle=the N.sub.2-1 angle+the preset angle−the N.sub.3 offset angle;
the N.sub.3-2 angle=the N.sub.2-2 angle−the preset angle+the N.sub.3 offset angle, wherein the N.sub.1 offset angle, the N.sub.3 offset angle and the preset angle are different from each other.
10. The permanent magnet synchronous motor according to claim 9, wherein the plurality of the rotor core segments are arranged in two groups, each of the two groups are symmetrical in the axial direction, and the shapes and/or positions of the auxiliary grooves on the rotor core segments in each group are not completely the same.
11. The permanent magnet synchronous motor according to claim 9, wherein the N.sub.1 offset angle and the N.sub.3 offset angle are both less than the preset angle.
12. The permanent magnet synchronous motor according to claim 9, wherein the N.sub.1 offset angle and the N.sub.3 offset angle are both zero.
13. The permanent magnet synchronous motor according to claim 9, wherein the N.sub.1 offset angle or the N.sub.3 offset angle is equal to the preset angle.
14. The permanent magnet synchronous motor according to claim 9, wherein the cross-sectional shapes of the auxiliary grooves are at least one of an arc, triangle, square, trapezoid and rectangle shape.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) By reading the detailed description of the preferred embodiments below, various other advantages and benefits will become clear to a person of ordinary skill in the art. The drawings are only used for the purpose of illustrating the preferred embodiments, and should not be considered as a limitation to the present disclosure. Moreover, throughout the drawings, the same reference numerals are used to denote the same components. In the drawings:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9) In the drawings: 1: a magnet slot; 2-1: an N.sub.1 rotor core segment; 2-2: an N.sub.2 rotor core segment; 2-3: an N.sub.3 rotor core segment; 3-1: an N.sub.1 auxiliary groove; 3-2: an N.sub.2 auxiliary groove; 3-3: an N.sub.3 auxiliary groove; 4-1-1: an N.sub.1-1 angle; 4-1-2: an N.sub.1-2 angle; 4-2-1: an N.sub.2-1 angle; 4-2-2: an N.sub.2-2 angle; 4-3-1: an N.sub.3-1 angle; 4-3-2: an N.sub.3-2 angle; 5: a preset angle; 6-1: an N.sub.1 offset angle; 6-2: an N.sub.3 offset angle.
DETAILED DESCRIPTION
(10) In order to make the objectives, technical solutions, and advantages of the present disclosure clearer, the technical solutions of the present disclosure will be described clearly and completely in conjunction with specific embodiments of the present disclosure and corresponding drawings. Obviously, the embodiments described are only part of the embodiments of the present disclosure, rather than all of the embodiments. Based on the embodiments in the present disclosure, all other embodiments obtained by a person of ordinary skill in the art without paying creative work shall fall within the protection scope of the present disclosure.
(11) The technical solutions according to the embodiments of the present disclosure will be described in detail below with reference to the accompanying drawings.
First Embodiment
(12) An embodiment of the present disclosure discloses a rotor core of a step-skewing motor. As shown in
(13) Each of the rotor core segments is provided therein with magnet slots 1 along a circumferential direction, and a magnet may be provided in the magnet slot 1. The quantity of magnet slots 1 is an even number, and two adjacent magnet slots 1 are arranged symmetrically.
(14) The outer circular surface of each of the rotor core segments is provided thereon with a number of auxiliary grooves extending across the segment in an axial direction, and the positions and/or cross-sectional shapes of the auxiliary grooves on the rotor core segments are not completely the same so as to suppress torque ripple and vibration noise when the motor rotates.
(15) In the rotor core of the present disclosure, on the outer circular surface of each rotor core segment a number of auxiliary grooves extending across the segment in an axial direction are provided, the positions and/or cross-sectional shapes of the auxiliary grooves on the rotor core segments are not completely the same, and at least on two rotor core segments the positions and/or cross-sectional shapes of the auxiliary grooves are different. In the prior art, although auxiliary grooves are designed on the rotor core segments, the positions and cross-sectional shapes of the auxiliary grooves on the rotor core segments are all the same. As a result, the vibration and noise reduction effect in some rotor core segments are good, but the remaining rotor core segments will have a higher air gap magnetic flux density harmonic components, and the comprehensive vibration and noise reduction effect is not obvious.
(16) The present embodiment of the present disclosure proposes a new structure for optimizing the air gap magnetic flux density waveform of each rotor core segment separately, so as to more effectively disperse the harmonic energy. When the motor rotates, the torque ripple and radial electromagnetic force generated by each segment of the rotor core are respectively suppressed to a low level, thereby reducing the overall torque ripple and radial electromagnetic force of the motor, effectively suppressing the vibration and noise of the motor, and thus obtaining a better comprehensive vibration and noise reduction effect. In addition, if some rotor core segments have the same positions of auxiliary grooves, the rotor punching pieces in the rotor core segments can be manufactured using one set of molds to reduce production costs.
(17) In an embodiment, the rotor core segments are arranged in groups, that is, the rotor core comprises multiple groups of rotor core segments, and each two groups are arranged symmetrically in the axial direction, so that the rotor core structure is symmetrical as a whole to prevent the occurrence of imbalance in rotation. Moreover, each group of rotor core segments comprises a number of rotor core segments. For example, each group of rotor core segments may include three rotor core segments. Preferably, during assembling, the two groups are arranged reversely and symmetrically in the axial direction, so as to form a complete structure formed by six rotor core segments, and a better overall effect is obtained.
(18) Of course, the width of the rotor core segments (for example, the quantity of rotor punching pieces) can be arbitrarily selected, and is not particularly limited in the present embodiment.
(19) In an embodiment, as shown in
(20) Specifically, the group comprises n number of the rotor core segments adjacent to each other, which are respectively an N.sub.1 rotor core segment, an N.sub.2 rotor core segment, an N.sub.3 rotor core segment, . . . , and an N.sub.n rotor core segment, where n is a natural number greater than 1.
(21) The N.sub.1 rotor core segment 2-1 is provided with a plurality of N.sub.1 auxiliary grooves 3-1, the N.sub.2 rotor core segment 2-2 is provided with a plurality of N.sub.2 auxiliary grooves 3-2, the N.sub.3 rotor core segment 2-3 is provided with a plurality of N.sub.3 auxiliary grooves 3-3, . . . , and the N.sub.n rotor core segment is provided with a plurality of N.sub.n auxiliary grooves.
(22) The center points of two N.sub.1 auxiliary grooves 3-1 on two sides of a magnetic pole axis of the N.sub.1 rotor core segment 2-1 are offset respectively by an N.sub.1-1 angle 4-1-1 and an N.sub.1-2 angle 4-1-2 with respect to the magnetic pole axis; the center points of two N.sub.2 auxiliary grooves 3-2 on two sides of a magnetic pole axis of the N.sub.2 rotor core segment 2-2 are offset respectively by an N.sub.2-1 angle 4-2-1 and an N.sub.2-2 angle 4-2-2 with respect to the magnetic pole axis; the center points of two N.sub.3 auxiliary grooves 3-3 on two sides of a magnetic pole axis of the N.sub.3 rotor core segment 2-3 are offset respectively by an N.sub.3-1 angle 4-3-1 and an N.sub.3-2 angle 4-3-2 with respect to the magnetic pole axis; . . . ; the center points of two N.sub.1 auxiliary grooves on two sides of a magnetic pole axis of the N.sub.1 rotor core segment are offset respectively by an N.sub.1-1 angle and an N.sub.n-2 angle with respect to the magnetic pole axis. The values of the N.sub.1-1 angle 4-1-1, the N.sub.1-2 angle 4-1-2, the N.sub.2-1 angle 4-2-1, the N.sub.2-2 angle 4-2-2, the N.sub.3-1 angle 4-3-1, the N.sub.3-2 angle 4-3-2, the N.sub.n-1 angle, and the N.sub.n-2 angle are not completely the same, which can effectively disperse the harmonic energy in the air gap magnetic density distribution and achieve the object of suppressing vibration and noise.
(23) The N.sub.1-1 angle 4-1-1 and the N.sub.1-2 angle 4-1-2, the N.sub.2-1 angle 4-2-1 and the N.sub.2-2 angle 4-2-2, the N.sub.3-1 angle 4-3-1 and the N.sub.3-2 angle 4-3-2, the N.sub.1-1 angle and the N.sub.n-2 angle are obtained by rotating an N.sub.x rotor core segment along a skewing pole rotation direction of the rotor core segment, where x∈[1, n]. For example, the first segment of the rotor core may be used as a reference, and the offset angles of the other segments of the rotor core with respect to the magnetic pole axis are obtained by rotating in a skewing pole rotation direction of the rotor core segment. Of course, any segment of the rotor core may be used as a reference. Take each group comprising three rotor core segments as an example, and take the middle rotor core segment as a reference, for the prior art, refer to
(24) In an embodiment, as shown in
(25) The numerical relationship among the N.sub.1-1 angle 4-1-1, the N.sub.1-2 angle 4-1-2, the N.sub.3-1 angle 4-3-1, the N.sub.3-2 angle 4-3-2 and the N.sub.2-1 angle 4-2-1, the N.sub.2-2 angle 4-2-2 is as follows. The N.sub.2-1 angle 4-2-1 and the N.sub.2-2 angle 4-2-2 may be the same or different.
the N.sub.1-1 angle 4-1-1=the N.sub.2-1 angle 4-2-1−the preset angle 5+the N.sub.1 offset angle 6-1;
the N.sub.1-2 angle 4-1-2=the N.sub.2-2 angle 4-2-2+the preset angle 5−the N.sub.1 offset angle 6-1;
the N.sub.3-1 angle 4-3-1=the N.sub.2-1 angle 4-2-1+the preset angle 5−the N.sub.3 offset angle 6-2;
the N.sub.3-2 angle 4-3-2=the N.sub.2-2 angle 4-2-2−the preset angle 5+the N.sub.3 offset angle 6-2.
(26) In a preferred embodiment, the N.sub.1 offset angle 6-1, the N.sub.3 offset angle 6-2 and the preset angle 5 are different from each other.
(27) In an embodiment, as shown in
(28) In an embodiment, as shown in
(29) In an embodiment, as shown in
(30) When the N.sub.1 offset angle 6-1 equals to the preset angle 5, the punching piece structure of the N.sub.1 rotor core segment 2-1 and the N.sub.2 rotor core segment 2-2 are completely the same, and both are different from the N.sub.3 rotor core segments 2-3. In a step-skewing motor, if the rotor punching piece design of all segments are completely the same, usually the air gap magnetic flux density harmonic components of the middle segment (i.e., the N.sub.2 rotor core segment 2-2) and a segment on two sides (for example, the N.sub.1 rotor core segment 2-1) is not high, but the air gap magnetic flux density harmonic components of the other segment on two sides (for example, the N.sub.3 rotor core segment 2-3) will be high. In the present embodiment, by further optimizing the N.sub.3 rotor core segment 2-3, the position of the N.sub.3 auxiliary groove 3-3 on the N.sub.3 rotor core segment 2-3 is different from the positions of auxiliary grooves on the N.sub.1 rotor core segment 2-1 and the N.sub.2 rotor core segment 2-2, and a better vibration and noise reduction effect can be achieved. When the N.sub.3 offset angle 6-2 equals to the preset angle 5, the N.sub.3 rotor core segment 2-3 and the N.sub.2 rotor core segment 2-2 have completely the same structure, and they are different from the N.sub.1 rotor core segment 2-1.
(31) In an embodiment, the cross-sectional shapes of the auxiliary grooves may be arc, triangle, square, trapezoid or rectangle. Of course, the cross-sectional shapes of the auxiliary grooves are not limited to the above shapes, and other shapes are also within the protection scope of the present disclosure.
Second Embodiment
(32) An embodiment of the present disclosure discloses a permanent magnet synchronous motor. The permanent magnet synchronous motor comprises a stator and a rotor, and the rotor is provided with a rotor core as described above. The permanent magnet synchronous motor in the present embodiment has low vibration and noise as well as high NVH (Noise, Vibration, Harshness) quality.
(33) In sum, the present disclosure discloses a rotor core of a step-skewing motor and a permanent magnet synchronous motor. The rotor core comprises a plurality of rotor core segments mutually staggered by a preset angle, and the rotor core segments are formed by laminating rotor punching pieces; each of the rotor core segments is provided therein with magnet slots along a circumferential direction, and a magnet may be provided in the magnet slot; an outer circular surface of each of the rotor core segments is provided thereon with a number of auxiliary grooves extending across the segment in an axial direction, and positions and/or cross-sectional shapes of the auxiliary grooves on the rotor core segments are not completely the same so as to suppress torque ripple and vibration noise when the motor rotates. In the rotor core of the present disclosure, since a number of auxiliary grooves extending across the segment in an axial direction are provided on the outer circular surface of each rotor core segment, and positions and/or cross-sectional shapes of the auxiliary grooves on the rotor core segments are not completely the same, when the motor rotates, the torque ripple and radial electromagnetic force generated by each segment of the rotor core are respectively suppressed to a low level, thereby reducing the overall torque ripple and radial electromagnetic force of the motor, effectively suppressing the vibration and noise of the motor, and thus obtaining a better comprehensive vibration and noise reduction effect.
(34) The above descriptions are only embodiments of the present disclosure, and are not used to limit the protection scope of the present disclosure. Any modification, equivalent replacement, improvement, expansion, etc. made within the spirit and principle of the present disclosure shall all be included in the protection scope of the present disclosure.