Solid-state grow-lights for plant cultivation
11668451 · 2023-06-06
Assignee
Inventors
Cpc classification
F21V9/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02P60/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F21V9/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A01G7/04
HUMAN NECESSITIES
Abstract
There is provided a light emitting device, for example a grow-light, comprising: a grow-light comprising: a broadband blue solid-state light source that generates broadband blue light with a peak emission wavelength from 420 nm to 495 nm and a full width at half maximum of at least 30 nm. It may be that the broadband blue light substantially matches at least one of: the absorption peak wavelength of chlorophyll-a; the absorption peak wavelength of chlorophyll-b; and the absorption peak wavelength of carotenoid.
Claims
1. A grow-light comprising: a broadband blue solid-state light source that generates broadband blue light with a peak emission wavelength from 420 nm to 495 nm; wherein the broadband blue solid-state light source comprises a broadband InGaN/GaN multiple quantum wells LED chip comprising multiple different wavelength quantum wells in its active region that generate multiple narrowband blue to cyan light emissions of multiple different wavelengths; wherein the broadband blue light is composed of a combination of the multiple narrowband blue to cyan light emissions; and wherein the broadband blue light has a greater full width at half maximum as compared to the narrowband blue to cyan light emissions.
2. The grow-light of claim 1, wherein the broadband blue light substantially matches at least one of: the absorption peak wavelength of chlorophyll-a; the absorption peak wavelength of chlorophyll-b; and the absorption peak wavelength of carotenoid.
3. The grow-light of claim 1, wherein the peak emission wavelength of the broadband blue light is at least one of: from 420 nm to 450 nm; from 460 nm to 480 nm; and from 450 nm to 465 nm and 480 nm to 495 nm.
4. The grow-light of claim 1, further comprising a red solid-state light source or red photoluminescence material that generates red light with a peak emission wavelength from 630 nm to 680 nm.
5. The grow-light of claim 4, wherein the broadband blue light has a blue photon flux, and the red light has a red photon flux, and wherein a ratio of the blue photon flux to the red photon flux is from about 1:3 to about 3:1.
6. The grow-light of claim 4, wherein the ratio of the blue photon flux to the red photon flux is about 1:1.
7. The grow-light of claim 4, further comprising a far red solid-state light source or a far red photoluminescence material that generates far red light with a peak emission wavelength from about 630 nm to about 780 nm.
8. The grow-light of claim 1, further comprising at least one of: a green to yellow photoluminescence material that generates green to yellow light with a peak emission wavelength from about 540 nm to about 600 nm; and cyan to red photoluminescence material that generates cyan to red light with a peak emission wavelength from about 500 nm to about 680 nm.
9. The grow-light of claim 1, wherein broadband blue solid-state light source generates full spectrum blue light from 400 nm to 520 nm with a spectrum whose emission intensity varies by less than 25% over a wavelength range of at least 40 nm.
10. The grow-light of claim 9, wherein the emission intensity varies by less than 20%, less than 15%, or less than 10% over a wavelength range of at least 40 nm or less than 10% from 430 nm to 470 nm or from 450 nm to 465 nm.
11. The grow-light of claim 1, wherein the broadband blue light has a full width at half maximum of at least 30 nm or from about 30 nm to 80 nm.
12. A grow-light comprising: a broadband blue solid-state light source that generates broadband blue light with a blue photon flux; and a red solid-state light source that generates red light with a red photon flux; wherein a ratio of the blue photon flux to red photon flux is from about 1:3 to about 3:1; wherein the broadband blue solid-state light source comprises a broadband InGaN/GaN multiple quantum wells LED chip comprising multiple different wavelength quantum wells in its active region that generate multiple narrowband blue to cyan light emissions of multiple different wavelengths; wherein the broadband blue light is composed of a combination of the multiple narrowband blue to cyan light emissions; and wherein the broadband blue light has a greater full width at half maximum as compared to the narrowband blue to cyan light emissions.
13. The grow-light of claim 12, wherein the ratio of the blue photon flux to the red photon flux is about 1:1.
14. The grow-light of claim 12, wherein the broadband blue solid-state light source generates broadband blue light with a peak emission wavelength from 420 nm to 495 nm.
15. The grow-light of claim 14, wherein the broadband blue light substantially matches at least one of: the absorption peak wavelength of chlorophyll-a; the absorption peak wavelength of chlorophyll-b; and the absorption peak wavelength of carotenoid.
16. The grow-light of claim 15, wherein the peak emission wavelength of the broadband blue light is at least one of: from 420 nm to 460 nm; from 460 nm to 480 nm; and from 450 nm to 465 nm and 480 nm to 495 nm.
17. The grow-light of claim 12, wherein the broadband blue solid state light source generates a first broadband blue light from 420 nm to 450 nm with a first blue photon flux, and a second broadband blue light from 460 nm to 470 nm with a second blue photon flux, and wherein a ratio of the first blue photon flux to the second blue photon flux is from 2:1 to 4:1.
18. The grow-light of claim 12, wherein the red solid-state light source comprises a narrowband blue LED and a red photoluminescence material.
19. The grow-light of claim 12, further comprising a far red solid-state light source or a far red photoluminescence material that generates far red light with a peak emission wavelength from about 680 nm to about 780 nm.
20. The grow-light of claim 12, wherein the broadband blue light has a full width at half maximum of at least 30 nm or from about 30 nm to 80 nm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other aspects and features of the present invention will become apparent to those ordinarily skilled in the art upon review of the following description of specific embodiments of the invention in conjunction with the accompanying figures, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(27) Embodiments of the present invention will now be described in detail with reference to the drawings, which are provided as illustrative examples of the invention so as to enable those skilled in the art to practice the invention. Notably, the figures and examples below are not meant to limit the scope of the present invention to a single embodiment, but other embodiments are possible by way of interchange of some or all of the described or illustrated elements. Moreover, where certain elements of the present invention can be partially or fully implemented using known components, only those portions of such known components that are necessary for an understanding of the present invention will be described, and detailed descriptions of other portions of such known components will be omitted so as not to obscure the invention. In the present specification, an embodiment showing a singular component should not be considered limiting; rather, the invention is intended to encompass other embodiments including a plurality of the same component, and vice-versa, unless explicitly stated otherwise herein. Moreover, applicants do not intend for any term in the specification or claims to be ascribed an uncommon or special meaning unless explicitly set forth as such. Further, the present invention encompasses present and future known equivalents to the known components referred to herein by way of illustration.
(28) As described herein embodiments of the invention concern grow-lights (light emitting devices) comprising solid-state light sources (LEDs) that generate blue light with peak emission wavelengths corresponding with the peak absorption wavelengths of chlorophyll and/or carotenoid pigments to promote photosynthesis and plant growth. The solid-state light sources can be narrowband, broadband or full spectrum. In this patent specification, narrowband blue light refers to light with a FWHM less than 25 nm, broadband blue light refers to light with a FWHM from 30 nm to 80 nm, and full spectrum blue light refers to light with a substantially constant intensity (i.e. an intensity variation of less than 25%) over a 40 nm wavelength range.
(29) Purple light emitting grow-lights may comprise solid-state light sources of the invention used together with red light emitting LEDs or red phosphors that generate red light emissions with peak emission wavelengths corresponding to the absorption peaks of Chlorophyll pigments in the red region of the spectrum. The light emitting device may further comprise a red LED or a red photoluminescence material that generates far red light emission. This can increase photosynthesis when used in combination with red light in the Photosynthetically Active Radiation (PAR), 400 nm to 700 nm, through the Emerson Enhancement Effect.
(30) White light emitting grow-lights may further comprise broadband yellow to green emission photoluminescence materials (phosphors) for generating white light. Such light can be beneficial in promoting plant growth and aiding visual inspection of plant growth.
(31) In this specification Dev.# is used to denote both grow-lights (light emitting devices) and solid-state light sources in accordance with embodiments of the invention.
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(33) As indicated in
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(35) As indicated in
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(37) Both the PAS and McCree Curve indicate that the plant growth efficiency is not just photon intensity dependent but also wavelength dependent in the blue to cyan region from 400 nm to 520 nm where plants have the most absorption efficiency. Embodiments of the inventions concern solid-state light sources that generate light in the blue to cyan region whose spectral composition is configured to promote plant growth efficiency.
(38) Photon Flux (PF), Photosynthetic Photon Flux (PPF), Photosynthesis Factor, and Photosynthetic Photon Efficacy (PPE)
(39) As is known, Photon Flux (PF) is a measure of the total number of photons (Photon count) emitted per second by a light source. Typically, photon flux is calculated using all photon wavelengths of light.
(40) Photosynthetic Photon Flux (PPF) is a measure of the total amount of photosynthetically active radiation generated by a light source; that is the photon flux (total number of photons emitted per second) by the source over wavelengths of the Photosynthetically Active Radiation (PAR) from 400 nm to 700 nm. The calculation assumes that no photosynthesis occurs at shorter or longer wavelengths. The photosynthetic photon flux of a light source, PPF.sub.source, is given by:
PPF.sub.source=Σ.sub.400.sup.700P(λ).Math.dλ (μmol/s)
where P(λ) is the spectral power distribution (SPD) of the source.
(41) Photon Flux (Photon count per second) is given by:
Photon Flux=PPF.sub.source×N.sub.A×1000 (s.sup.−1)
where N.sub.A is Avagadro's constant (6.02214076×10.sup.23).
(42) The photosynthetic photon flux of light absorbed by a pigment (pig.), PPF.sub.pig, is given by:
PPF.sub.pig.=Σ.sub.400.sup.700P(λ).Math.B.sub.pig.(λ).Math.dλ (μmol/s)
where B(λ) is the absorption spectrum of the pigment.
(43) The photosynthesis factor, which gives a measure of the amount of Photosynthetic Photon Flux absorbed by a pigment is given by:
Photosynthesis Factor=PPF.sub.pig./PPF.sub.source(%).
(44) Photosynthesis Photon Efficacy (PPE or Kp) gives a measure of the efficacy of plant lighting. PPE is the photosynthetic photon flux (PPF) of the light source divided by input electric power to the light source and is given by:
PPE.sub.source=PPF.sub.source/electrical power (μmol/J).
(45) Grow-Light Sources (Light Emitting Devices)
(46) As described herein, embodiments of the invention can comprise a grow-light source (light emitting device) for horticultural lighting comprising one or more blue solid-state light sources (LEDs) that generate light with a peak emission wavelength λ.sub.pe from 400 nm to 520 nm (blue to cyan). The peak emission wavelengths can be selected to correspond to the peak absorption wavelengths of chlorophyll and/or carotenoid pigments to promote photosynthesis and plant growth.
(47) The one or more solid-state light sources may comprise one or more InGaN/GaN LED chips that may generate narrowband blue light, broadband blue light or full spectrum blue light. In embodiments, the one or more LED chips may be packaged in a SMD (Surface Mount Device) package.
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(49) The light emitting device 100 is a packaged-type device comprising a package 110, for example, an SMD (Surface Mounted Device) 2835 LED package. The package 110 comprises a base 112 and side walls 114 that extend upwardly from opposing edges of the base 112. The interior surfaces of the side walls 114 slope inwardly to their vertical axis in a direction towards the base 112 and, together with the interior surface (floor) of the base 112, define a cavity 116.
(50) The cavity 116 contains one or more (2 as shown) InGaN-based LED dies (blue LED chips) 118 mounted on the floor (interior surface of the base) of the cavity 116. As indicated, the LED chips 118 can be electrically connected to the contact pads on the floor of the cavity by bond wires 120. The contact pads are electrically connected to contact pads on the base of the package 122a, 122b.
(51) The cavity 116 is filled with a light transmissive (transparent) material (optical encapsulant) 124, such as silicone material. The light transmissive material 124 may contain light scattering particles or light diffusive materials.
(52) Grow-Lights Comprising Narrowband Blue Solid-State Light Sources
(53) As described herein, embodiments of the invention can comprise a grow-light (light emitting device) for horticultural lighting comprising one or more narrowband blue solid-state light sources that generate narrowband light with a peak emission wavelength λ.sub.pe from 400 nm to 520 nm (blue to cyan) and a FWHM from 10 nm to 25 nm. The peak emission wavelengths can be selected to correspond to the peak absorption wavelengths of chlorophyll and/or carotenoid pigments to promote photosynthesis and plant growth.
(54) Solid-state light source, Dev. 1, is a narrowband blue solid-state light source in accordance with the invention that is configured to promote photosynthesis involving the chlorophyll-a pigment. Dev. 1 comprises a narrowband InGaN/GaN LED that generates a narrowband emission with a peak emission wavelength (λ.sub.pe=436 nm) corresponding to the peak absorption wavelength of chlorophyll-a (about 430 nm) in the blue region of the spectrum.
(55) The optical characteristics of the narrowband blue solid-state light source Dev. 1 are given in TABLE 1. As can be seen from the table, Dev. 1 has a peak emission wavelength λ.sub.pe of about 430 nm and a FWHM of about 12 nm.
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(57) The photosynthetic photon flux (PPF) generated by Dev. 1, PPF.sub.Dev.1, is 0.4166 μmol/s. The PPF absorbed by Chl-a pigment, PPF.sub.Chl-a, is 0.2342 μmol/s giving a photosynthesis factor (PPF.sub.Chl-a/PPF.sub.Dev.1) of 56%. In TABLE 1, the values in parenthesis are calculated using the normalized absorption spectrum. The photosynthetic photon efficacy (PPE) of Dev. 1, PPE.sub.Dev.1, is 2.4353 μmol/J.
(58) TABLE-US-00001 TABLE 1 Optical characteristics of solid-state light source Dev.1 @ 25° C. and chlorophyll-a (Chl-a) λ.sub.pe FWHM PPF.sub.Dev.1 PPF.sub.Chl-a Photosynthesis PPE.sub.Dev.1 (nm) (nm) (μmol/s) (μmol/s) Factor (%) (μmol/J) 430 12 0.4166 0.2342 56 2.4353 (0.3549) (85)
(59) Narrowband blue solid-state light source, Dev. 2, is a narrowband solid-state light source in accordance with the invention that is configured to promote photosynthesis involving the chlorophyll-b pigment. Dev. 2 comprises a narrowband InGaN LED that generates a narrowband emission with a peak emission wavelength (λ.sub.pe=461 nm) corresponding to the peak absorption wavelength of chlorophyll-b (about 465 nm) in the blue region of the spectrum.
(60) The optical characteristics of the narrowband blue solid-state light source Dev. 2 are given in TABLE 2. As can be seen from the table Dev. 2 has a peak emission wavelength λ.sub.pe of about 468 nm and a FWHM of about 18 nm.
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(62) The photosynthetic photon flux (PPF) generated by Dev. 2, PPF.sub.Dev. 2 is 0.4147 μmol/s. The PPF absorbed by Chl-b, PPF.sub.Chl-b, is 0.28543 μmol/s giving a photosynthesis factor (PPF.sub.Chl-b/PPF.sub.Dev.2) of 69%. In TABLE 2, the values in parenthesis are calculated using the normalized absorption spectrum. The photosynthetic photon efficacy (PPE) of Dev. 2, PPE.sub.Dev.2, is 2.5108 μmol/J.
(63) TABLE-US-00002 TABLE 2 Optical characteristics of solid-state light source Dev.2 @ 25° C. and chlorophyll-b (Chl-b) λ.sub.pe FWHM PPF.sub.Dev.2 PPF.sub.Chl-b Photosynthesis PPE.sub.Dev.2 (nm) (nm) (μmol/s) (μmol/s) factor (%) (μmol/J) 468 18 0.4147 0.28543 69 2.5108 (0.3358) (81)
(64) Grow-Lights Comprising Broadband Blue Solid-State Light Sources
(65) As described herein, embodiments of the invention can comprise a grow-light (light emitting device) for horticultural lighting comprising one or more broadband solid-state light source that generates broadband light with a peak emission wavelength λ.sub.pe from 400 nm to 520 nm (blue to cyan) and a FWHM of from 30 nm to 60 nm. The peak emission wavelengths can be selected to correspond to the peak absorption wavelengths of chlorophyll and/or carotenoid pigments to promote photosynthesis and plant growth.
(66) Broadband blue solid-state light source Dev. 3 is a broadband solid-state light source in accordance with the invention that is configured to promote photosynthesis involving the chlorophyll-a pigment. Dev. 3 comprises a broadband InGaN/GaN LED comprising multiple quantum wells (MQWs) that generate different wavelength narrowband blue emissions that in combination generate a broadband emission with a peak emission wavelength corresponding to the peak absorption wavelength of chlorophyll-a (about 430 nm) in the blue region of the spectrum.
(67) The optical characteristics of the broadband blue solid-state light source Dev. 3 are given in TABLE 3. As can be seen from the table, Dev. 3 has a peak emission wavelength λ.sub.pe of about 432 nm and a FWHM of about 38 nm.
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(69) The photosynthetic photon flux (PPF) generated by Dev. 3, PPF.sub.Dev.3, is 0.3464 μmol/s. The PPF absorbed by Chl-a, PPF.sub.Chl-a, is 0.1379 μmol/s giving a photosynthesis factor (PPF.sub.Chl-a/PPF.sub.Dev.3) of 40%. In TABLE 3, the values in parenthesis are calculated using the normalized absorption spectrum. The photosynthetic photon efficacy (PPE) of Dev. 3, PPE.sub.Dev.3, is 2.0149 μmol/J.
(70) TABLE-US-00003 TABLE 3 Optical characteristics of solid-state light source Dev.3 @ 85° C. and chlorophyll-a (Chl-a) λ.sub.pe FWHM PPF.sub.Dev.3 PPF.sub.Chl-a Photosynthesis PPE.sub.Dev.3 (nm) (nm) (μmol/s) (μmol/s) factor (%) (μmol/J) 433 38 0.3464 0.1379 40 2.0149 (0.2089) (60)
(71) Broadband blue solid-state light source Dev. 4 is a solid-state light source in accordance with the invention that is configured to promote photosynthesis involving the chlorophyll-b pigment. Dev. 4 comprises a broadband InGaN/GaN LED comprising multiple quantum wells (QWs) that generate different wavelength narrowband components that in combination generate a broadband emission with a peak emission wavelength corresponding to the peak absorption wavelength of chlorophyll-b (about 465 nm) in the blue region of the spectrum.
(72) The optical characteristics of the broadband blue solid-state light source Dev. 4 are given in TABLE 4. As can be seen from the table, Dev. 4 has a peak emission wavelength λ.sub.pe of about 462 nm and a FWHM of about 41 nm.
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(74) The photosynthetic photon flux (PPF) generated by Dev. 4, PPF.sub.Dev.4, is 0.3503 μmol/s. The PPF absorbed by Chl-b, PPF.sub.Chl-b, is 0.2025 μmol/s giving a photosynthesis factor (PPF.sub.Chl-b/PPF.sub.Dev.4) of 58%. In TABLE 4, the values in parenthesis are calculated using the normalized absorption spectrum. The photosynthetic photon efficacy (PPE) of Dev. 4, PPE.sub.Dev.4, is 2.0995 μmol/J.
(75) TABLE-US-00004 TABLE 4 Optical characteristics of solid-state light source Dev.4 @ 85° C. and chlorophyll-b (Chl-b) λ.sub.pe FWHM PPF.sub.Dev.4 PPF.sub.Chl-b Photosynthesis PPE.sub.Dev.4 (nm) (nm) (μmol/s) (μmol/s) factor (%) (μmol/J) 462 41 0.3503 0.2025 58 2.0995 (0.2382) (68)
(76) Broadband blue solid-state light source Dev. 5 is a solid-state light source in accordance with the invention that is configured to promote photosynthesis involving the carotenoid pigment. Dev. 5 comprises an broadband InGaN/GaN LED comprising multiple quantum wells (QWs) that generate different wavelength narrowband components that in combination generate broadband emission peaks with peak emission wavelength corresponding to the peak absorption wavelengths (about 457 nm and about 487 nm) of carotenoid.
(77) The measured optical characteristics of the broadband solid-state light source Dev. 5 are given in TABLE 5. As can be seen from the table, Dev. 5 has a maximum emission peak at a peak emission wavelength λ.sub.pe of about 495 nm and a FWHM of about 56 nm.
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(79) The photosynthetic photon flux (PPF) generated by Dev. 5, PPF.sub.Dev.5, is 0.2221 μmol/s. The PPF absorbed by Caro, PPF.sub.caro, is 0.1027 μmol/s giving a photosynthesis factor (PPF.sub.caro/PPF.sub.Dev.5) of 47%. In TABLE 5, the values in parenthesis are calculated using the normalized absorption spectrum. The photosynthetic photon efficacy (PPE) of Dev. 5, PPE.sub.Dev.5, is 1.4246 μmol/J.
(80) TABLE-US-00005 TABLE 5 Optical characteristics of solid-state light source Dev.5 @ 85° C. and carotenoid (Caro) λ.sub.pe FWHM PPF.sub.Dev.5 PPF.sub.Caro Photosynthesis PPE.sub.Dev.5 (nm) (nm) (μmol/s) (μmol/s) factor (%) (μmol/J) 495 56 0.2221 0.1027 47 1.4246 (0.1657) (75)
(81) In other embodiments, the solid-state light source for carotenoid may comprise two broadband LEDs for generating light with a peak emission wavelength corresponding to a respective one of the carotenoid absorption peak wavelengths.
(82) White Grow-Light: Broadband Blue Solid-State Light Source
(83) Dev. 6 is a white light emitting device (grow-light) in accordance with the invention that utilizes a broadband blue solid-state light source and is configured to promote photosynthesis involving the chlorophyll-a pigment. The broadband solid-state light source comprises a broadband InGaN/GaN LED comprising multiple quantum wells (MQWs) that generate different wavelength narrowband components that in combination generate a broadband emission with a peak emission wavelength corresponding to the peak absorption wavelength of chlorophyll-a (about 430 nm) in the blue region of the spectrum.
(84) The white light emitting device Dev. 6 may comprise a packaged device such as that illustrated in
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(86) Grow-Lights Comprising Broadband Full Spectrum Blue Solid-State Light Source
(87) As described herein embodiments of the invention can comprise a light emitting device (grow-light) for horticultural lighting comprising a full spectrum blue solid-state light source that generates full spectrum blue light that generate light whose spectral composition more closely matches (resembles) sunlight/daylight at wavelengths in the blue to cyan region of the spectrum, more specifically for wavelengths from 400 nm to 520 nm of the Photosynthetically Active Radiation (PAR). More specifically, broadband full spectrum blue light has a flat emission maxima whose intensity is substantially constant (varies less than about 10%) over a wavelength range of at least 40 nm. Full Spectrum Blue solid-state light sources may comprise multiple broadband solid-state light sources.
(88) Full spectrum blue solid-state light source Dev. 7 is a full spectrum blue light source in accordance with the invention that is configured to promote photosynthesis involving both chlorophyll-a (Chl-a) and chlorophyll-b (Chl-b). Dev. 7 comprises a combination of two InGaN/GaN MQW broadband blue LEDs. The first broadband LED generates blue light with a peak emission wavelength of 432 nm. The second broadband LED generates blue light with a peak emission wavelength of 451 nm. The peak emission wavelengths of the broadband blue LEDs are selected such that Dev. 7 has a peak emission wavelength lying between the peak absorption wavelengths of chlorophyll-a and chlorophyll-b (430 nm and 465 nm).
(89) A particular advantage of using a single broadband MQW LED chip to generate broadband blue light, as compared to using multiple narrowband Blue LED chips, is a substantial reduction in the numbers of LEDs required to generate the broad blue emission. This is particularly important in horticultural applications where the most popular SMD (Surface Mount Device) package 2835 or 3030 which have about a 6 mm square light emitting area and can accommodate one to three LED chips, for example three middle power chips or one high power chip. The maximum FWHM that can be achieved by three narrowband blue chips are about 45 nm. While large form factor packages such as COB (Chip On Board) can achieve greater FWHM using three or more chips, such packaged devices are not compatible with linear area lighting required in horticulture applications. Furthermore, multiple die bonding in packaging manufacture will increase cost and reduce production rate.
(90) The optical characteristics of the broadband full spectrum blue solid-state light source Dev. 6 are given in TABLE 6. As can be seen from the table, Dev. 7 has a maximum emission peak at a peak emission wavelength e of about 448 nm and a FWHM of about 64 nm.
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(93) The photosynthetic photon flux (PPF) generated by Dev. 7, PPF.sub.Dev.7, is 0.6370 μmol/s and the photosynthetic photon efficacy (PPE) is 1.9076 μmol/J. The PPF absorbed by Chl-a, PPF.sub.Chl-a, is 0.1790 μmol/s giving a photosynthesis factor (PPF.sub.Chl-a/PPF.sub.Dev.7) for Chl-a of 28%. The PPF absorbed by Chl-b, PPF.sub.Chl-b, is 0.3391 μmol/s giving a photosynthesis factor (PPF.sub.Chl-b/PPF.sub.Dev.7) for Chl-b of 53%. The PPF absorbed by Caro, PPF.sub.caro, is 0.2917 μmol/s giving a photosynthesis factor (PPF.sub.caro/PPF.sub.Dev.7) for Caro of 46%. In TABLE 6, the values in parenthesis are calculated using the normalized absorption spectrum.
(94) TABLE-US-00006 TABLE 6 Optical characteristics of solid-state light source Dev.7 @ 85° C. λ.sub.pe FWHM PPF (μmol/s) Photosynthesis factor (%) PPE.sub.Dev.7 (nm) (nm) PPF.sub.Dev.7 PPF.sub.Chl-a PPF.sub.Chl-b PPF.sub.Caro Chl-a Chl-b Caro (μmol/J) 448 64 0.6370 0.1790 0.3391 0.2917 28 53 46 1.9076 (0.2712) (0.3989) (0.4705) (43) (63) (74)
(95) Purple Grow-Light: Broadband Full Spectrum Blue Solid-State Light Source
(96) Dev. 8 is a purple light emitting device (grow-light) in accordance with the invention that utilizes a broadband full spectrum blue solid-state light source and is configured to promote photosynthesis involving the chlorophyll-a and chlorophyll-b pigments. The full spectrum solid-state light source comprises a combination of two InGaN/GaN MQW broadband blue LEDs. The first broadband LED generates blue light with a peak emission wavelength of 432 nm. The second broadband LED generates blue light with a peak emission wavelength of 451 nm. The peak emission wavelengths of the broadband blue LEDs are selected such that Dev. 8 has a peak emission wavelength lying between the peak absorption wavelengths of chlorophyll-a and chlorophyll-b (430 nm and 465 nm).
(97) The purple light emitting device Dev. 8 comprises a 2835 SMD package containing the two broadband blue LEDs and a red photoluminescence material that generates light with a peak emission wavelength in the orange to red (from about 640 nm to about 675 nm) region of the spectrum corresponding to the red absorption peaks of chlorophyll-a and chlorophyll-b. More particularly, Dev. 8 comprises a Calcium Aluminum Silicon Nitride phosphor (CASN) of general formula CaAlSiN.sub.3:Eu.sup.2+ with a peak emission wavelength of 660 nm. The light emitting device Dev. 8 generates purple light comprising a combination of blue light generated by the solid-state light source and red photoluminescence light generated by the red phosphor.
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(100) White Grow-Light: Broadband Full Spectrum Blue Solid-State Light Source
(101) Dev. 9 is a white light emitting device (grow-light) in accordance with the invention that utilizes a broadband full spectrum blue solid-state light source and is configured to promote photosynthesis involving the chlorophyll and carotenoid pigments. The full spectrum solid-state light source comprises a combination of two InGaN/GaN MQW broadband LEDs. The first broadband LED generates blue light with a peak emission wavelength of 432 nm. The second broadband LED generates blue light with a peak emission wavelength of 451 nm.
(102) The white light emitting device Dev. 9 comprises a 2835 SMD package containing the two broadband blue LEDs, a red photoluminescence material that generates light with a peak emission wavelength in orange to red (from about 640 nm to about 675 nm) region of the spectrum corresponding to the red absorption peak of chlorophyll-a, and a green to yellow photoluminescence material that generates light with a peak emission wavelength in the green to yellow (from about 540 nm to about 600 nm) region of the spectrum. More particularly, Dev. 9 comprises a Calcium Aluminum Silicon Nitride phosphor (CASN) of general formula CaAlSiN.sub.3:Eu.sup.2+ with a peak emission wavelength of 650 nm and a YAG based phosphor with a peak emission wavelength of 510 nm to 570 nm. The light emitting device Dev. 9 generates white light with a CCT of about 4000K that comprises a combination of broadband full spectrum blue light generated by the solid-state light source and green to red photoluminescence light generated by the photoluminescence materials. A combination of a Broadband blue with FWHM greater than about 30 nm with a cyan emitting phosphor with a peak emission wavelength from 510 nm to 530 nm are important for generating light that mimics (closely resembles) sunlight.
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(104) In various embodiments of the present invention, in particular those utilizing broadband and broadband full spectrum blue solid state light sources, a grow-light (light emitting device) advantageously generates light who spectral composition matches (resembles) the PAS or McCree Curve in the blue region of the spectrum.
(105) As shown in
(106) As shown in
(107) Grow-Lights Comprising Broadband Blue Light Emitting Devices
(108) In accordance with aspects of the invention, there are provided purple grow-lights, for example linear grow-lights, which can comprise a combination of one or more broadband blue light emitting devices according to the invention and one or more broadband red light emitting devices. In embodiments, the broadband blue light emitting devices and broadband red light emitting devices comprise package devices.
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(110) The light emitting devices 220 may comprise: (i) a broadband blue light emitting device (Blue Chl-a LED) 220a with a peak emission wavelength (e.g. about 420 nm to 450 nm) substantially matching the chlorophyll-a (Chl-a) absorption peak, (ii) a broadband blue light emitting device (Blue Chl-b LED) 220b with a peak emission wavelength (e.g. about 460 nm to 470 nm) substantially matching the chlorophyll-b (Chl-b) absorption peak, or (iii) a broadband red light emitting device (Red Chl LED) 220r with a peak emission wavelength (e.g. about 640 nm to about 675 nm) substantially matching the chlorophyll-a (Chl-a) and chlorophyll-b (Chl-b) absorption peaks in the red region of the spectrum.
(111) The Blue Chl-a LED 220a and Blue Chl-b LED 220b may comprise, for example, the packaged light emitting device 100 of
(112) The Red LED 220r may comprise, for example, a packaged Phosphor Converted Red LED (PC Red LED) that is based on packaged light emitting device 100 of
(113) The Photosynthetic Photon Flux (PPF) for the Blue Chl-a LEDs, Blue Chl-b LEDs, and Red Chl LEDs may be substantially the same, that is each source generates substantially the same the total number of photons (photon count) per second (photon flux).
(114) The inventors have determined that grow-lamps can be provided that are optimized to a given for application by appropriate selection of the ratio of Blue Chl LEDs (Chl-a+Chl-b) to Red Chl LEDs, more specifically the ratio of Blue photon count (i.e. Blue photon flux PF.sub.Blue for wavelengths in the blue region of the spectrum) to Red photon count (i.e. Red photon flux for wavelengths in the red region of the spectrum). Moreover, grow-lamps can be optimized to a given for application by appropriate selection of the ratio of Blue Chl-a LEDs to Blue Chl-b LEDs, more specifically the ratio of Blue Chl-a photon count (i.e. Blue photon flux for wavelengths in the blue region of the spectrum corresponding to the Chl-a blue absorption peak) to Blue Chl-b photon count (i.e. Blue photon flux for wavelengths in the blue region of the spectrum corresponding to the Chl-b blue absorption peak). In this way, grow-lamps can be provided that are optimized to a given for application such as promoting photosynthesis or sole-source lighting for promoting photosynthesis or for promoting plant propagation or promoting flowering.
(115) The grow-lamp 200 of
(116) Referring to
(117) In other arrangements the Blue photon count (Blue photon flux PF.sub.Blue) can be greater than the Red photon count (Red photon flux PF.sub.Red), for example a ratio of about 3:1 (3.0±0.5:1.0, i.e. ratios from 2.5:1 to 3.5:1). The inventors have determined that a grow-light having a spectrum comprising a greater blue photon count (Blue photon flux PF.sub.Blue) of Blue Chl-a+Blue Chl-b photons (Blue photon flux PF.sub.Blue) than Red photon count (Red photon flux PF.sub.Red) can promote propagation.
(118) In yet further arrangements, the Red photon count (Red photon flux PF.sub.Red) can be greater than Blue photon count (Blue photon flux PF.sub.Blue), for example a ratio of about 3:1 (3.0±0.5:1.0, i.e. ratios from 2.5:1 to 3.5:1). The inventors have determined that a grow-light having a spectrum comprising a greater red photon count (Red photon flux PF.sub.Red) than Blue photon count (Red photon flux PF.sub.Red) can promote flowering.
(119) Moreover, in arrangements that utilize both Blue Chl-a LEDs and Blue Chl-b LEDs, the Blue Chl-a photon count (Blue photon flux PF.sub.Blue-Chl-a) can be greater than the Blue Chl-b photon count (Blue photon flux PF.sub.Blue-Chl-b), for example a ratio of about 3:1 (3.0±1.0:1.0, i.e. ratios from 2:1 to 4:1), that is about 75% of the blue light is generated by the Blue Chl-a LEDs.
(120) Photon flux ratios for different grow-light application are tabulated in TABLE 7.
(121) TABLE-US-00007 TABLE 7 Photon count (flux) ratios for different applications Grow-light application PF.sub.Blue:PF.sub.Red PF.sub.Blue-Chla:PF.sub.Blue-Chlb Photosynthesis 1:1 (1.0 ± 0.3:1.0) 1:0 Photosynthesis 1:1 (1.0 ± 0.3:1.0) 3:1 (3.0 ± 1.0:1.0) (sole-source lighting) Propagation 3:1 (3.0 ± 0.5:1.0) 3:1 (3.0 ± 1.0:1.0) Flowering 1:3 (1.0:3.0 ± 0.5) 3:1 (3.0 ± 1.0:1.0)
(122) Dev. 10 is a solid-state blue light source (Blue Chl-a LED) comprising a SMD 2835 packaged broadband blue light emitting device in accordance with the invention that comprises two broadband MQW LEDs with a peak emission wavelength corresponding to the chlorophyll-a (Chl-a) absorption peak.
(123) Dev. 11 is a solid-state blue light source (Blue Chl-b LED) comprising a SMD 2835 packaged broadband blue light emitting device in accordance with the invention that comprises two broadband MQW LEDs with a peak emission wavelength corresponding to the chlorophyll-b (Chl-b) absorption peak.
(124) Dev. 12 is a solid-state red light source (Red Chl LED) comprising a SMD 2835 packaged PC Red LED (Red Chl LED) with a peak emission wavelength (about 660 nm) corresponding to the chlorophyll-a (Chl-a) and chlorophyll-b (Chl-b) absorption peaks in the red region of the spectrum.
(125) Each of devices Dev. 10 to Dev. 12 are 0.2 W devices with a 3V forward drive voltage.
(126) TABLE 8 tabulates the measured optical characteristics of packaged light emitting devices Dev. 10 to Dev. 12.
(127) As can be seen from TABLE 8, each of devices Dev. 10 to Dev. 12 have substantially the same PPF and PPE. Referring to
(128) Referring to
(129) TABLE-US-00008 TABLE 8 Measured optical characteristics of solid-state light source Dev.10 (Blue Chl-a), Dev.11 (Blue Chl-b), and Dev.12 (Red Chl) @ 85° C. λ.sub.pe1 λ.sub.pe2 FWHM PPF PPE Device (nm) (nm) (nm) (μmol/s) (μmol/J) Dev.10.sup.1 425 437 27 0.41 2.21 Dev.11.sup.1 462 — 34 0.43 2.52 Dev.12.sup.2 660 — 82 0.42 2.41 .sup.1PPF and PPE includes wavelengths 400 nm to 700 nm .sup.2PPF and PPE includes wavelengths 400 nm to 780 nm
(130) Solid-state grow-lights, Devs. 13 to 15, each comprise a T8 solid-state grow-light comprising a total of one hundred and eight broadband light sources (Blue Chl-a-Dev. 10, Blue Chl-b-Dev. 11, Red Chl-Dev. 12). Dev. 13 is configured to promote photosynthesis, Dev. 14 is configured to promote photosynthesis by sole-source lighting, and Dev. 15 is configured to promote flowering.
(131) The composition of solid-state grow-lights, Devs. 13 to 15 are given in TABLE 9. As can be seen from TABLE 9, Dev. 13 comprises fifty four broadband Blue Chl-a LEDs and fifty four broadband Red Chl LEDs. Assuming that the Blue Chl-a LEDs and Red Chl LEDs each emit substantially the same number of photons per second, then the photon count of Blue chl-a to Red is 1:1.
(132) As can be seen from TABLE 9, Dev. 14 comprises forty eight broadband Blue Chl-a LEDs, eight broadband Blue Chl-b LEDs and fifty two broadband Red Chl LEDs. In this arrangement, the ratio of blue photon count (Chl-a+Chl-b) to red photon count is 1:1. In terms of the composition of blue light, the ratio of Blue Chl-a to Blue Chl-b photon count is about 6:1 (48:8).
(133) As can be seen from TABLE 9, Dev. 15 comprises seventeen broadband Blue Chl-a LEDs, two broadband Blue Chl-b LEDs and eighty nine broadband Red Chl LEDs. In this arrangement, the ratio of blue photon count (Chl-a+Chl-b) to red photon count is about 1:4 (13:55), that is the spectral composition of light generated by Dev. 15, has in terms of photon count, a predominance of red light. In terms of the composition of blue light, the ratio of Blue Chl-a to Blue Chl-b photon count is about 8:1 (17:2).
(134) TABLE-US-00009 TABLE 9 Composition of solid-state grow-lights Dev. 13 to Dev. 16 No. of broadband light sources Ratio of light sources Grow-light Blue Chl-a Blue Chl-b Red Chl Chl-a:Chl-b:Red (application) (Dev. 10) (Dev. 11) (Dev. 13) Total Chl-a:Chl-b:Red Blue:Red Dev. 13 (Photosynthesis) 54 — 54 108 1:0:1 1:1 Dev. 14 (sole-source) 48 8 52 108 11:2:13 1:1 Dev. 15 (Flowering) 17 2 89 108 11:2:55 1:3 Note: Each broadband light source has substantially the same photon count
(135) TABLE 10A and 10B tabulates measured optical characteristics of grow-lights Dev. 13 to Dev. 15. In TABLE 10A: PPF.sub.x-y is the Photosynthetic photon flux for wavelengths from x-y nm; PPE.sub.x-y is Photon flux Efficacy for wavelengths from x-y nm; and PF.sub.x-y is the Photon flux (photon count per second) for wavelengths from x-y nm. In TABLE 10B: PPF.sub.Blue is the Photosynthetic photon flux for blue wavelengths from 400-500 nm; PF.sub.Blue is the Photon flux (photon count per second) for blue wavelengths from 400-500 nm; PPF.sub.Red is the Photosynthetic photon flux for red wavelengths from 600-700 nm; and PF.sub.Red is the Photon flux (photon count per second) for blue wavelengths from 600-700 nm.
(136)
(137) TABLE-US-00010 TABLE 10A Measured optical characteristics of solid-state grow-lights Dev. 13 to Dev. 16 Wavelength range 400-700 nm 380-780 nm PPF.sub.400-700.sup.1 PPE.sub.400-700.sup.2 PF.sub.400-700.sup.3 PPF.sub.380-780.sup.1 PPE.sub.380-780.sup.2 PF.sub.380-780.sup.3 Grow-light (μmol/s) (μmol/J) (photon count/s) (μmol/s) (μmol/J) (photon count/s) Dev. 13 42.148 1.7836 2.54 × 10.sup.28 48.049 2.0334 2.90 × 10.sup.28 Dev. 14 42.850 1.8063 2.58 × 10.sup.28 48.730 2.0541 2.94 × 10.sup.28 Dev. 15 39.758 1.7352 2.39 × 10.sup.28 48.769 2.1285 2.94 × 10.sup.28 .sup.1PPF.sub.x-y = Photosynthetic photon flux for wavelengths from x-y nm .sup.2PEE.sub.x-y = Photon flux Efficacy for wavelengths from x-y nm .sup.3PF.sub.x-y = Photon flux (photon count per second) for wavelengths from x-y nm
(138) TABLE-US-00011 TABLE 10B Measured optical characteristics of solid- state grow-lights Dev.13 to Dev.16 Wavelength range 400-500 nm (Blue) 600-700 nm (Red) PF.sub.Blue.sup.2 PF.sub.Red.sup.4 Grow- PPF.sub.Blue.sup.1 (photon PPF.sub.Red.sup.3 (photon Ratio light (μmol/s) count/s) (μmol/s) count/s) PF.sub.Blue:PF.sub.Red Dev.13 23.362 1.41 × 10.sup.28 18.218 1.10 × 10.sup.28 1.28:1 Dev.14 23.657 1.43 × 10.sup.28 18.321 1.10 × 10.sup.28 1.29:1 Dev.15 9.663 5.83 × 10.sup.27 29.215 1.76 × 10.sup.28 1:3 .sup.1PPF.sub.Blue = Photosynthetic photon flux for wavelengths from 400-500 nm .sup.2PF.sub.Blue = Photon flux (photon count per second) for wavelengths from 400-500 nm .sup.3PPF.sub.Red = Photosynthetic photon flux for wavelengths from 600-700 nm .sup.4PF.sub.Red = Photon flux (photon count per second) for wavelengths from 600-700 nm
(139) As can be seen from TABLE 10A, grow-light Dev. 13 has a photosynthetic photon flux (PPF.sub.400-700) of 42.148 μmol/s and a photosynthetic photon efficacy (PPE.sub.400-700) of 1.7836 μmol/J. As can be seen from TABLE 10B, the ratio of the photon flux (photon count per second) in the blue region (PF.sub.Blue) to the photon flux (photon count per second) in the red region (PF.sub.Red) is about 1.3:1 (1.28:1).
(140) As can be seen from TABLE 10A, grow-light Dev. 14 has a photosynthetic photon flux (PPF.sub.400-700) of 42.850 μmol/s and a photosynthetic photon efficacy (PPE.sub.400-700) of 1.8063 μmol/J. As can be seen from TABLE 10B, the ratio of the photon flux (photon count per second) in the blue region (PF.sub.Blue) to the photon flux (photon count per second) in the red region (PF.sub.Red) is about 1.3:1 (1.29:1).
(141) As can be seen from TABLE 10A, grow-light Dev. 15 has a photosynthetic photon flux (PPF.sub.400-700) of 39.758 μmol/s and a photosynthetic photon efficacy (PPE.sub.400-700) of 1.7352 μmol/J. As can be seen from TABLE 10B, the ratio of the photon flux (photon count per second) in the blue region (PF.sub.Blue) to the photon flux (photon count per second) in the red region (PF.sub.Red) is about 1:3.
(142) While the foregoing purple grow-lights have been described as utilizing a combination of one or more broadband blue light emitting devices and one or more broadband red light emitting device according to embodiments of the invention, it will be understood that the invention also encompasses grow-lights comprising a combination of one or more narrowband blue and one or more narrowband/broadband red light emitting devices; and grow-lights comprising a combination of broadband full spectrum blue light emitting devices and one or more narrowband/broadband red light emitting devices.
Abbreviations
(143) BBL—Black Body Locus Blue Chl-a LED—Blue light emitting device—peak emission wavelength matching chlorophyll-a (Chl-a) blue absorption peak Blue Chl-b LED—Blue light emitting device—peak emission wavelength matching the chlorophyll-b (Chl-b) blue absorption peak Caro—Carotenoid CASN—Calcium Aluminum Silicon Nitride Chl-a—Chlorophyll-a Chl-b—chlorophyll-b COB—Chip On Board FWHM—Full Width at Half Maximum LED—Light Emitting Diode MQW—Multiple-Quantum-Well PAR—Photosynthetically Active Radiation PAS—Photosynthesis Action Spectrum PC Red LED—Phosphor Converted Red LED PF—Photon Flux PF.sub.x-y—Photon flux for wavelengths from x-y nm PFD—Photon Flux Density PPE—Photosynthetic Photon Efficacy (Kp) PPF—Photosynthetic Photon Flux PPF.sub.x-y—Photosynthetic Photon Flux for wavelengths from x-y nm Red Chl LED—Red light emitting device—peak emission wavelength substantially matching the chlorophyll red absorption peaks SPD—Spectral Power Distribution YAG—Yttrium Aluminum Garnet
REFERENCE NUMERALS
(144) 10a Chlorophyll-a (Chl-a) blue absorption peak 10b Chlorophyll-a (Chl-a) red absorption peak 20a Chlorophyll-b (Chl-b) blue absorption peak 20b Chlorophyll-b (Chl-b) red absorption peak 30a, 30b Carotenoid (Caro) blue absorption peaks 40 Photosynthesis Action Spectrum (PAS) blue peak 50 Photosynthesis Action Spectrum (PAS) red peak 100 Light emitting device 110 Package 112 Package base 114 Package side wall 116 Cavity 118 LED chip 120 Bond wire 122 Contact pad 124 Light transmissive material 200 Grow-light 210 Substrate 220 Light emitting device 220a Blue Chl-a LED 220b Blue Chl-b LED 220r Red Chl LED 240 Blue emission peak