NOVEL PROCESS FOR PREPARING SYNTHESIS INTERMEDIATES USING PRODUCTS OF NATURAL ORIGIN AND USE OF THE INTERMEDIATES OBTAINED

20170327449 · 2017-11-16

    Inventors

    Cpc classification

    International classification

    Abstract

    Disclosed is a process for preparing a product of formula I: wherein the reaction is catalyzed both by thiamine or a thiamine salt and by ascorbic acid in a form which is free or salified or an organic acid salt of an alkaline metal, preferably sodium acetate, potassium tartrate, sodium succinate, or a reductone, preferably 2-hydroxypropanedial or 2,3-dihydroxycyclopent-2-ene-1-one in an organic solvent.

    Claims

    1. A process for preparing a product of formula I: ##STR00100## in which A represents a group selected from: CO—R.sub.2 CO—O—R.sub.2 a CN C(O)—N Ra R′a CH—(CO.sub.2Rb).sub.2 R.sub.1 represents a hydrogen atom or a linear or branched alkyl or alkylene group having at most 12 carbon atoms, or R.sub.1 represents a saturated or unsaturated cycloalkyl group having from 3 to 7 carbon atoms and optionally comprising one or more heteroatoms selected from the atoms of nitrogen, sulphur or oxygen, or R.sub.1 represents a carbocyclic or heterocyclic aryl group, each of these alkyl, alkylene, aryl or cycloalkyl groups being optionally substituted, R.sub.2 represents a linear or branched alkyl group having from 1 to 12 carbon atoms, optionally substituted, or R.sub.2 represents a saturated or unsaturated cycloalkyl group having from 3 to 7 carbon atoms and optionally comprising one or more heteroatoms selected from the atoms of nitrogen, sulphur or oxygen, or R.sub.2 represents a carbocyclic or heterocyclic aryl group, each of these alkyl, aryl or cycloalkyl groups being optionally substituted, R.sub.2a represents a linear or branched alkyl group having from 1 to 12 carbon atoms, Ra and R′a, identical or different, are selected from linear or branched alkyl or alkoxy groups having from 1 to 12 carbon atoms, it being understood that Ra and R′a cannot simultaneously represent each a linear or branched alkoxy group having from 1 to 12 carbon atoms, Rb is selected from linear or branched alkyl groups having from 1 to 12 carbon atoms, R.sub.3 represents a hydrogen atom, or a linear or branched alkyl or alkylene group having at most 6 carbon atoms, or R.sub.3 represents a carbocyclic or heterocyclic aryl group, each of these alkyl, alkylene or aryl groups being optionally substituted, or the groups R.sub.2 and R.sub.3 are linked together to form a ring having from 5 to 7 carbon atoms, said chain optionally comprising one or more heteroatoms selected from the atoms of nitrogen, sulphur or oxygen, R.sub.4 is a hydrogen atom or is selected from optionally substituted alkyl groups, acylamido groups having from 2 to 12 carbon atoms, or carboxyl esters, with R.sub.4 preferably representing a hydrogen atom, wherein a product of formula II: ##STR00101## is reacted with a product of formula III ##STR00102## in the presence of both an organic compound comprising at least one ring selected from a 1,3-imidazolium, a 1,2,4-triazolium or a thiazolium and ascorbic acid in a form which is free or a salt, or a compound comprising a structure ##STR00103## in which R.sub.5 and R.sub.6 independently of one another represent a hydrogen atom, a linear or branched alkyl group having from 1 to 12 carbon atoms, or R.sub.5 and R.sub.6 are linked together to form a ring having from 3 to 7 members, said alkyl or said ring being optionally substituted by one or more heteroatoms, especially selected from O, N and S, especially a reductone, preferably 2-hydroxypropanedial or 2,3-dihydroxycyclopent-2-en-1-one, or croconic acid, in an organic solvent.

    2. A process according to claim 1, carried out with a product of formula III in which A is C—OR.sub.2.

    3. A process according to claim 1, in which the reaction is carried out in the presence of both an organic compound comprising at least one thiazolium ring and ascorbic acid in a form which is free or a salt, or a compound comprising a structure ##STR00104## as defined in claim 1, especially a reductone, preferably 2-hydroxypropanedial or 2,3-dihydroxycyclopent-2-en-1-one, or croconic acid, in an organic solvent.

    4. A process according to claim 3, in which the reaction is carried out in the presence of both thiamine or a thiamine salt and ascorbic acid in a form which is free or a salt, or a compound comprising a structure ##STR00105## as defined in claim 1, especially a reductone, preferably 2-hydroxypropanedial or 2,3-dihydroxycyclopent-2-en-1-one, or croconic acid, preferably ascorbic acid in a form which is free or a salt, in an organic solvent.

    5. A process according to claim 1, wherein the one or more substituents which can be carried by the linear or branched alkyl or alkylene groups, the carbocyclic or heterocyclic aryl groups, or the cycloalkyl groups are selected from the carbocyclic or heterocyclic aryl groups, themselves optionally substituted, the free esterified or a salt carboxylic groups, the free oxo group in the form of a ketone or protected in the form of a ketal, the halogen atoms, and the alkoxy groups having from 1 to 6 carbon atoms, such as methoxy or ethoxy.

    6. A process according to claim 1 for preparing a product of formula Ia ##STR00106## in which R.sub.1, R.sub.3 and R.sub.4 have the meaning as indicated in claim 1 and corresponding to a product of formula I as defined in claim 1, in which A represents a CO—R.sub.2 group in which R.sub.2 has the meaning as indicated in claim 1, wherein a product of formula II as defined in claim 1 is reacted with a product of formula IIIa: ##STR00107## preferably in the presence of thiamine or a thiamine salt, preferably thiamine hydrochloride, and ascorbic acid in a form which is free or a salt, preferably sodium ascorbate, in an organic solvent.

    7. A process according to claim 3, wherein the substituent R.sub.1 is selected from a hydrogen atom or a linear or branched alkyl group having from 1 to 9 carbon atoms, preferably n-propyl, butyl, isobutyl, tert-butyl, hexyl, octyl, nonyl or a linear or branched alkylene group having at most 9 carbon atoms, preferably 1-pentenyl, 1-hexenyl, 2,6-dimethyl-5-heptenyl, 2,6-dimethyl-1,5 dienyl heptyl, 1-nonenyl, a benzyl group or a phenyl group, R.sub.2 represents a methyl group, and R.sub.3 represents a hydrogen atom.

    8. A process for preparing a compound of formula III′: ##STR00108## wherein a product of formula II: ##STR00109## in which: R.sub.1 represents a linear or branched alkyl or alkylene group having at most 12 carbon atoms, or R.sub.1 represents a saturated or unsaturated cycloalkyl group having from 3 to 7 carbon atoms and optionally comprising one or more heteroatoms selected from the atoms of nitrogen, sulphur or oxygen, or R.sub.1 represents a carbocyclic or heterocyclic aryl group, each of these alkyl, alkylene, aryl or cycloalkyl groups being optionally substituted, is reacted in the presence of both a thiazolium salt, a 1,3-imidazolium salt or a 1,2,4-triazolium salt, as defined in claim 1, and ascorbic acid in a form which is free or a salt, or a compound comprising a structure ##STR00110## as defined in claim 1, especially a reductone, preferably 2-hydroxypropanedial or 2,3-dihydroxycyclopent-2-en-1-one, or croconic acid, in an organic solvent.

    9. A process according to claim 8, in the presence of vitamin B1 and ascorbic acid in a form which is free or a salt.

    10. A process for preparing a product of formula IV′: ##STR00111## in which R′.sub.1 represents a hydrogen atom or an alkyl group having at most 11 carbon atoms, optionally substituted, and R.sub.2, R.sub.3 and R.sub.4 have the meaning indicated in claim 1, it being understood that if R.sub.3 and R.sub.4 each represent a hydrogen atom and R′.sub.1 represents a pentyl group, then R.sub.2 cannot represent a methyl group, wherein a product of formula I′a ##STR00112## is reacted with a metal catalyst, preferably a catalyst obtained from materials of organic origin containing alkaline or alkaline earth metals, preferably calcium.

    11. A process for preparing a product of formula IV″: ##STR00113## in which R′.sub.2 represents a hydrogen atom or an alkyl group having at most 11 carbon atoms, optionally substituted, and R.sub.2, R.sub.3 and R.sub.4 have the meaning indicated in claim 1, wherein a product of formula I″a ##STR00114## is reacted with a metal catalyst obtained from materials of organic origin containing alkaline or alkaline earth metals, preferably calcium. in which the material of organic origin containing alkaline or alkaline earth metals, preferably calcium, is formed from an extract of a plant or part of a plant, from algae or part of algae having a high level of calcium (Ca), in an amount preferably greater than 50,000 ppm by weight, and containing less than 5,000 ppm of metals selected from zinc (Zn), nickel (Ni), manganese (Mn), lead (Pb), cadmium (Cd), copper (Cu), palladium (Pd) or marine shells or non-marine mollusc shells containing a high level of alkaline or alkaline earth metal, preferably calcium (Ca), preferably in the form of calcium carbonate, in an amount of preferably greater than 80%, more preferably greater than 90% by weight, optionally after drying and/or grinding and heat and/or chemical treatment, said catalyst being in the form of calcium oxide, calcium salt selected from oxalate, carbonate, phosphates such as phytate, simple carboxylates such as citrate, or sodium carboxylates such as alginate-type uronates or polygalacturonates or calcium hydroxide.

    12. A process according to claim 10, in which the plant comprising a high level of calcium (Ca), preferably in an amount greater than 50,000 ppm by weight, is a plant selected from: the chenopodiaceae, preferably lamb's quarter the plantaginaceae, preferably greater plantain the portulacaceae, preferably common purslane calcifying algae, preferably lithothamnium.

    13. A process for preparing a product of formula IVi ##STR00115## in which R.sub.2, R.sub.3 and R.sub.4 have the meaning indicated in claim 1, in which R′.sub.1 represents a linear or branched alkyl or alkylene group having at most 12 carbon atoms, optionally substituted by a carbocyclic or heterocyclic aryl group, a —CHO group, a free esterified or carboxylic salt group, an oxo group, or R′.sub.1 represents a carbocyclic or heterocyclic aryl group, and R″.sub.1 represents a hydrogen atom or alkyl group having more than 6 carbon atoms, wherein a product of formula IIi ##STR00116## is reacted with a product of formula IIIa: ##STR00117## as defined in claim 1 in the presence of thiamine or a thiamine salt, preferably thiamine hydrochloride, and ascorbic acid in a form which is free or a salt, preferably sodium ascorbate, in an organic solvent to obtain a product of formula Ii: ##STR00118## which is a product of formula Ii which is converted spontaneously into a product of formula IVi in the presence of thiamine or a thiamine salt, preferably thiamine hydrochloride, and ascorbic acid in a form which is free or a salt, preferably sodium ascorbate.

    14. A method for the preparation of linear 1,4-dicarbonyl compounds, preferably the products of formulas I, Ia, I′a, I″a or Ii or of cyclopentenones, such as dihydrojasmone and derivatives thereof, preferably the products of formulas IV′, IV″ or IVi, as defined in claim 1, preferably in a reaction of the Stetter type, comprising providing a mixture comprising both an organic component comprising at least one ring selected from a 1,3-imidazolium, a 1,2,4-triazolium or a thiazolium, and ascorbic acid in a form which is free or a salt, and using said mixture to prepare said compound.

    15. The method of claim 14 of a mixture comprising both an organic compound comprising at least one thiazolium ring and ascorbic acid in a form which is free or a salt.

    16. The method of claim 15 in which the thiazolium is vitamin B1 or a thiamine salt.

    17. The method of claim 14, in which the ascorbic acid in a form which is free or a salt is in excess in relation to the thiamine or thiamine salt, especially is in a ratio of from 2/1 to 20/1, advantageously from 2/1 to 10/1, more advantageously from 3/1 to 7/1, preferably of 5/1 or 6/1.

    18. A process according to claim 2, in which the reaction is carried out in the presence of both an organic compound comprising at least one thiazolium ring and ascorbic acid in a form which is free or a salt, or a compound comprising a structure ##STR00119## as defined in claim 1, especially a reductone, preferably 2-hydroxypropanedial or 2,3-dihydroxycyclopent-2-en-1-one, or croconic acid, in an organic solvent.

    19. A process according to claim 2, wherein the one or more substituents which can be carried by the linear or branched alkyl or alkylene groups, the carbocyclic or heterocyclic aryl groups, or the cycloalkyl groups are selected from the carbocyclic or heterocyclic aryl groups, themselves optionally substituted, the free esterified or a salt carboxylic groups, the free oxo group in the form of a ketone or protected in the form of a ketal, the halogen atoms, and the alkoxy groups having from 1 to 6 carbon atoms, such as methoxy or ethoxy.

    20. A process according to claim 3, wherein the one or more substituents which can be carried by the linear or branched alkyl or alkylene groups, the carbocyclic or heterocyclic aryl groups, or the cycloalkyl groups are selected from the carbocyclic or heterocyclic aryl groups, themselves optionally substituted, the free esterified or a salt carboxylic groups, the free oxo group in the form of a ketone or protected in the form of a ketal, the halogen atoms, and the alkoxy groups having from 1 to 6 carbon atoms, such as methoxy or ethoxy.

    Description

    EXAMPLES

    Example 1

    Preparation of Diketones

    [0229] Working Method:

    [0230] 10 mL of anhydrous ethanol, 33.7 mg (0.1 mmol) of thiamine hydrochloride and 119 mg (0.6 mmol) of sodium ascorbate were introduced into a flask equipped with a magnetic stirrer, a condenser and a nitrogen inlet. The mixture was stirred at room temperature for 10 minutes and then 140 mg (2.0 mmol) of 3-buten-2-one and 114 mg (1.0 mmol) heptanal were added. The mixture was stirred at reflux under a stream of dinitrogen during 24 h. The reaction medium became orange at the end of the reaction. This was removed for GC-MS analysis. The diketone produced was purified by evaporating the solvent followed by separation on a silica column (cyclohexane/AcOEt 8/2). The yield was 92%.

    [0231] The examples presented below were performed:

    TABLE-US-00002 [00046]embedded image [00047]embedded image [00048]embedded image % yield of final product [00049]embedded image [00050]embedded image [00051]embedded image 92 HCHO [00052]embedded image [00053]embedded image 35 [00054]embedded image [00055]embedded image [00056]embedded image 74 [00057]embedded image [00058]embedded image [00059]embedded image 66 [00060]embedded image [00061]embedded image [00062]embedded image 69 [00063]embedded image [00064]embedded image [00065]embedded image 74 [00066]embedded image [00067]embedded image [00068]embedded image 27 [00069]embedded image [00070]embedded image [00071]embedded image 39 [00072]embedded image [00073]embedded image [00074]embedded image 73 [00075]embedded image [00076]embedded image [00077]embedded image 49 [00078]embedded image [00079]embedded image [00080]embedded image 64 [00081]embedded image [00082]embedded image [00083]embedded image 31

    Example 2

    Study of Reaction Conditions:

    [0232] The working conditions of the reaction were studied using, as substrate, heptanal and 3-butene-2-one in the following proportions:

    TABLE-US-00003 m, g Mr, g/mol V, mL n, mol eq d, g/mol heptanal 0.046 114.18 0.056 0.00040 1.00 0.82 3-buten-2-one 0.056 70.09 0.065 0.00080 2.00 0.86 sodium ascorbate 0.048 198.12 — 0.00024 0.60 — thiamine 0.013 337.23 — 0.00004 0.10 — 1,2-PrOH/iPrOH — — 0.100 — — —

    [0233] 1. Effect of Temperature

    [0234] The reaction was studied at three different temperatures:

    TABLE-US-00004 Yield Conv 70° C. 94% 68% 80° C. 92% 85% 90° C. 87% 92%

    [0235] The results made it possible to show that the conversion increases with temperature. The yield is best at a temperature of 80° C.

    [0236] 2. Method of Addition

    [0237] The addition method for vitamins was also studied:

    TABLE-US-00005 % Dura- % con- tion T° C. Conditions of introduction dione version 2 h 80° C. Progressive addition of vitamins 92 85 without solvent (30 min/30 min) 2 h 90° C. Progressive addition of vitamins 87 92 without solvent (30 min/30 min) 2 h 80° C. Progressive addition of vitamins in 71 51 aqueous solution (30 min/30 min) 2 h 80° C. Progressive addition of vitamins in 79 85 iPrOH/H2O (1/1) (30 min/30 min) 2 h 80° C. Progressive addition of vitamins in 77 82 iPrOH/H2O (4/1) (30 min/30 min) 2 h 80° C. Progressive addition of vitamin B1 in 87 85 iPrOH/1,3-PrOH (1/1) (30 min/30 min) 2 h 80° C. Progressive addition of vitamin B1 in 90 84 iPrOH/1,3-PrOH (1/1) (15 min/15 min) 2 h 80° C. Progressive addition of vitamin B1 in 94 76 iPrOH/1,3-PrOH (1/1) (8 times with an interval of 15 min)

    [0238] It was found that the progressive addition of vitamins without solvent or in an alcohol led to a greater conversion and yield.

    [0239] 3. Study of the Amount of Solvent

    [0240] The reaction between heptanal and 3-buten-2-one was studied in different amounts of solvent (2-propanol):

    TABLE-US-00006 Yield Conv 0.1 mL for 0.05 mL of heptanal 90% 84% 2 × 0.05 eq, 80° C. 0.05 mL for 0.05 mL of heptanal 75% 86% 2 × 0.05 eq, 80° C. 0.05 mL for 0.05 mL of heptanal 84% 90% One pot, 80° C. 0.025 mL for 0.05 mL of heptanal 83% 83% One pot, 80° C. 0.05 mL for 0.05 mL of heptanal 72% 92% One pot, 70° C. 0.05 mL for 0.05 mL of heptanal 92% 77% One pot, 90° C.

    [0241] 4. Amount of Butenone

    [0242] The influence of the proportion of 3-buten-2-one was assessed.

    TABLE-US-00007 Yield Conv 2 eq 84% 90% 4 eq 72% 87%

    [0243] The results show that the use of four equivalents of 3-buten-2-one in relation to the heptanal led to a lower yield of 1,4-diketone compared to the use of 2 equivalents.

    Example 3

    Acyloin Condensation of Heptanol With Vitamins

    [0244] ##STR00084##

    [0245] Working Method:

    [0246] Heptanal (0.1 mL, 0.72 mmol), 3-buten-2-one (0.03 mL, 0.36 mmol), sodium ascorbate (0.086 g, 0.43 mmol), and thiamine (0.024 g, 0.07 mmol) were added to the mixture of iPrOH/1,2-propanediol (1/1) (0.09 mL) at ambient temperature. The reaction mixture was then stirred for 3 hours at 80° C. under inert atmosphere. At the end of 3 hours the reaction crude was analysed by GC/GMS, the desired product having been obtained with a yield of 63% with 57% conversion (in total 36% of product in the reaction crude).

    Example 4

    Preparation of cyclopentenones from 1,4-diketones

    [0247] Working Method:

    [0248] 10 mL of anhydrous ethanol, 33.7 mg (0.1 mmol) of thiamine hydrochloride and 119 mg (0.6 mmol) of sodium ascorbate were introduced into a flask equipped with a magnetic stirrer, a condenser and a nitrogen inlet. The mixture was stirred at room temperature for 10 minutes and then 140 mg (2.0 mmol) of 3-buten-2-one and 112 mg (1.0 mmol) of hepten-2-al were added. The mixture was stirred at reflux under a stream of dinitrogen during 24 h. The development of the reaction medium was monitored by GC-MS analysis. The cyclopentenone obtained was purified by evaporation of the solvent followed by separation on a silica column (toluene/AcOEt 9/1). The yield was 51%.

    [0249] Using the working method decribed above, the following products were obtained:

    TABLE-US-00008 [00085]embedded image [00086]embedded image [00087]embedded image % yield of cyclopentenone [00088]embedded image [00089]embedded image [00090]embedded image 51 [00091]embedded image [00092]embedded image [00093]embedded image 49 [00094]embedded image [00095]embedded image [00096]embedded image 19 [00097]embedded image [00098]embedded image [00099]embedded image 89