Temperature Sensor

Abstract

A temperature sensor comprising an elongated hollow body, such as a carrier pipe, a shaped part arranged at one end of the hollow body, and a coupling element which is thermally coupled to a measuring element. The shaped part is used for thermally insulating the coupling element from the hollow body.

Claims

1-22. (canceled)

23. A temperature sensor, comprising: an elongated hollow body, such as a carrier pipe, a shaped part arranged at one end of said hollow body; and a coupling element which is thermally coupled to a measuring element, wherein: said shaped part is used for thermally insulating said coupling element from said hollow body.

24. The temperature sensor according to claim 23, wherein: said coupling element is arranged on the front side of the temperature sensor or forms the front side of the temperature sensor.

25. The temperature sensor according to claim 23, wherein: said coupling element is a cap, which is arranged at one end of the temperature sensor and closes said hollow body.

26. The temperature sensor according to claim 25, wherein: said measuring element is arranged inside the lumen of said cap.

27. The temperature sensor according to claim 23, wherein: said coupling element is used to thermally couple with the surroundings of the temperature sensor on the front side of the temperature sensor.

28. The temperature sensor according to claim 23, wherein: said coupling element is connected to said hollow body via said shaped part or mounted on said hollow body by means of said shaped part.

29. The temperature sensor according to claim 23, wherein: said coupling element is mounted on said shaped part; and said shaped part is mounted on said hollow body.

30. The temperature sensor according to claim 23, wherein: said shaped part is connected to said hollow body by means of a press fit.

31. The temperature sensor according to claim 23, wherein: said shaped part consists of an elastic material—in particular, a heat-resistant elastic material, and preferably, a synthetic material, such as a plastic or silicone.

32. The temperature sensor according to claim 23, wherein: said shaped part has a first segment, which first segment protrudes into the lumen of said hollow body.

33. The temperature sensor according to claim 32, wherein: said first segment has ribs extending along the longitudinal axis of said hollow body.

34. The temperature sensor according to claim 23, wherein: said shaped part has a second segment, which second segment protrudes into the lumen of said cap.

35. The temperature sensor according to claim 34, wherein: said second segment has ribs extending along the longitudinal axis of said hollow body.

36. The temperature sensor according to claim 23, wherein: said shaped part has a third segment, which is preferably located between saidfirst and said second segments, which third segment adjoins the surface of said hollow body and/or said cap—preferably, in a flush manner.

37. The temperature sensor according to claim 23, wherein: said shaped part has a continuous opening, through which said measuring element is electrically connected—for example, via connecting lines.

38. The temperature sensor according to claim 37, wherein: said connecting lines used to electrically contact said measuring element are arranged in said hollow body.

39. The temperature sensor according to claim 23, wherein: said coupling element on the front side of the temperature sensor is enclosed by said shaped part—for example, surrounded by an edge.

40. The temperature sensor according to claim 23, wherein: said coupling element is arranged—preferably, in the middle - on the front side of the temperature sensor and closes a part of the front side.

41. The temperature sensor according to claim 23, wherein: said shaped part has at least one side wall, via which side wall the front side is connected to said hollow body.

42. The temperature sensor according to claim 41, wherein: said front side of the temperature sensor is placed on a surface of a container, such as a duct - preferably, by means of a pretensioning force.

43. The temperature sensor according to claim 42, wherein: said pretensioning force is used to deform said coupling element and at least the edge surrounding said coupling element, and to adapt them to the container.

44. A cap for a temperature sensor, the temperature sensor comprising: an elongated hollow body, such as a carrier pipe, a shaped part arranged at one end of said hollow body; and a coupling element which is thermally coupled to a measuring element, wherein: said shaped part is used for thermally insulating said coupling element from said hollow body; and said coupling element on the front side of said temperature sensor is enclosed by said shaped part.

Description

[0038] The invention is explained in more detail based upon the following drawings. Illustrated are:

[0039] FIG. 1: a cross-section through a temperature sensor,

[0040] FIG. 2: an exploded view of the temperature sensor according to FIG. 1, and

[0041] FIG. 3: a cap for a temperature sensor.

[0042] FIG. 1 shows a first embodiment of the proposed invention. In this case, a measuring element 10 in the form of a temperature-dependent resistor, such as a PT100 temperature sensor, is provided. The measuring element 10 is soldered into a thin-walled cap 7 that is only a few tenths of a millimeter thick and is used as a coupling element. The cap 7 can, for example, consist of copper. Alternatively, other highly heat-conducting metallic materials, such as a silver alloy, can also be used. The cap 7 is mounted on a pipe section 4 (carrier pipe) made preferably of stainless steel by means of a connecting piece (shaped part) 8 made of poorly heat-conducting material (heat-resistant plastic, such as PEEK or PPS). The pipe 4 can in this case have an outer diameter of, for example, 6 mm. The connection between the cap 7 and the connecting piece (shaped part) 8, and between the connecting piece (shaped part) 8 and the carrier pipe 4, can be carried out by pressing, gluing, casting, or a combination of these measures. The measuring element 10 thus makes direct contact with the thin-walled, highly heat-conducting cap 7. The temperature sensor 1 can, for example, be installed in a thermometer such that the cap 7 makes direct contact with the shell surface (surface) of the pipe (measuring pipe) 2 to be measured. In case of temperature changes, the cap 7 heats up very quickly as a result of its low mass, its low wall thickness, and its high thermal conductivity, e.g., of about 320 W/mK, and transfers the heat very quickly and almost exclusively to the measuring element 10 as a result of the thermal insulation by means of the plastic connecting piece (formed part) 8. The response time is shortest if the measuring element 10 sits in the middle of the measuring pipe 2. In order to optimize the response time even if the measuring element 10 sits somewhat eccentrically on the measuring pipe 2, a highly heat-conductive graphite foil 6 can additionally be applied to the cap 7. The graphite foil 6 quickly transfers the heat of the measuring pipe 2 from the point of contact to the center of the bottom of the cap, on which the measuring element 10 sits. The temperature sensor 1 is in this case designed to be symmetrical about its longitudinal axis L. In addition, a shrinking tube 9 can be provided, in which the connecting lines 5 for electrically contacting the measuring element 10 are arranged.

[0043] In the container, which can be a measuring pipe 4 as described, is located a measuring substance 3. Instead of a pipe, a tank can also be provided as container, the surface temperature of which is to be measured.

[0044] FIG. 2 shows the embodiment according to FIG. 1 in an exploded view. In the carrier pipe 4, the connecting lines 5 are arranged and, in the segment in which these connecting lines are connected to the connection lines of the measuring element 10, a shrinking tube 9 is applied around the connecting lines 5 and/or the connection lines.

[0045] The shaped part 8 has a first segment 81, a second segment 82, and a third segment 83. The first segment has, for example, ribs, in order to achieve a press fit of the shaped part in the carrier pipe. For this purpose, the first segment is pushed into the carrier pipe up to a stop—for example, in the carrier pipe and/or the shaped part.

[0046] The second segment also has ribs, which are used to achieve a press fit with the coupling element—in this case, a cap 7. In the process, this first segment is then pushed into the cap 7 up to a stop in the cap 7 and/or the shaped part 8.

[0047] Between the first and the second segments is arranged a third segment, which is used as a spacer between the coupling element—in this case, the cap 7—and the carrier pipe.

[0048] As shown in FIG. 2, the cap 7 has, for example, a cylindrical or pot-like shape. The cap has, for example, a bottom B and a side wall W extending from the bottom, as shown here, in parallel to the longitudinal axis L of the carrier pipe 4.

[0049] The measuring element 10 is preferably accommodated in the cap 7 and can, for example, be soldered onto the bottom B of the cap on the inside of the cap 7.

[0050] FIG. 3 shows an embodiment of a cap for a temperature sensor 1. The temperature sensor 1 can also be designed such that the measuring element 10 is soldered onto a thin copper sheet—for example, in the shape of a disk 7—or a silver sheet. This coupling element denoted here by the reference symbol 7 is connected to the carrier pipe 4 by means of a shaped part 8, which consists, for example, of a permanently elastic casting compound that has very poor thermal conductivity. As a result of the elasticity of the casting compound, the very thin coupling element 7 with the soldered-on measuring element 10 can be adapted to the surface of the measuring pipe 4. Since the casting compound has very low thermal conductivity, the coupling element 7 with the measuring element 10 is essentially thermally insulated from the carrier pipe 4. As a result of the high is thermal conductivity of the material of which the coupling element 7 consists, such as copper, the small mass of the disk 7, and the insulation from the carrier pipe 7, the coupling element 7 very quickly absorbs heat released from the surface and transfers it very quickly and almost exclusively to the measuring element 10.

[0051] The coupling element is, in the present case, also surrounded by an edge R, i.e., enclosed by it. This edge R is in turn connected to the side wall W of the cap. In this case, this cap forms the shaped part 8, which is used to connect the coupling element 7 to the carrier pipe 4.