IGNITION SYSTEM FOR AN INTERNAL COMBUSTION ENGINE AND A CONTROL METHOD THEREOF
20170331261 · 2017-11-16
Assignee
Inventors
Cpc classification
F02P9/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P3/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01T13/04
ELECTRICITY
F02P17/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P9/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02P9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01T13/04
ELECTRICITY
Abstract
An ignition system (10) comprises a high voltage transformer (12) comprising a primary winding (12.1) and a secondary winding (12.2). A primary resonant circuit (26) is formed by the primary winding (12.1) and a primary circuit capacitance (24). A secondary resonant circuit (16) is formed by an ignition plug (14), as a load, the secondary winding (12.2); the ignition plug (14) being represented by a secondary circuit capacitance (18) and a secondary circuit load resistance (Rp) put in parallel. Said load resistance value varies during an ignition cycle. The primary resonant circuit (26) and the secondary resonant circuit (16) have a common mode resonance frequency (f.sub.c) and a differential mode resonance frequency (f.sub.d). A controller (28) is configured to cause a drive circuit (22) to drive the primary winding at a frequency, which is either the common-mode resonance frequency (f.sub.c) or the differential mode resonance frequency (f.sub.d) and is connected to a feed-back circuit (50) to adapt the frequency of the primary winding to the variable load resistance.
Claims
1. An ignition system comprising: a high voltage transformer comprising a primary winding having a first inductance L.sub.1 and a secondary winding having a second inductance L.sub.2; a primary resonant circuit comprising the primary winding and a primary circuit capacitance C.sub.1 and having a first resonant frequency f.sub.1; an ignition plug connected to the secondary winding as a load, in use, to form a secondary resonant circuit comprising the secondary winding, a secondary circuit capacitance C.sub.2 which comprises capacitance of the secondary winding and capacitance presented by the load and a secondary circuit load resistance Rp which comprises losses in the secondary winding and resistance presented by the load, the secondary circuit load resistance, in use and during an ignition cycle, changing between a first value that is high and a second value that is low, the secondary resonant circuit having a second resonant frequency f.sub.2; a drive circuit connected to the primary circuit to drive the primary winding; the magnetic coupling k between the primary winding and secondary winding being less than 0.5, so that a resonant transformer comprising the primary resonant circuit and the secondary resonant circuit collectively have a common-mode resonance frequency f.sub.c and a differential-mode resonance frequency f.sub.d when the load resistance is high; and a controller connected to a feed-back circuit from at least one of the primary resonant circuit and the secondary resonant circuit and configured to cause the drive circuit, during an ignition cycle, to drive the primary winding at a variable frequency, which is dependent on the changing secondary circuit load resistance, and which changing secondary load resistance is derived by the controller from the feed-back circuit.
2. The ignition system as claimed in claim 1 wherein the ignition plug is a corona plug for generating a corona only for ignition purposes and wherein the controller is configured when the load resistance is high to cause the drive circuit to drive the primary winding at the common-mode resonance frequency to generate a corona and when a spark forms resulting in a low load resistance, to either a) stop driving the primary winding or b) driving the primary winding at a frequency substantially different from a resonance frequency, thereby to stop power transfer into the spark plasma.
3. The ignition system as claimed in claim 1 wherein the ignition plug is a spark plug for generating a spark for ignition purposes and wherein the controller is configured to cause the drive circuit when the load resistance is high to drive the primary winding at one of the common-mode resonance frequency and the differential-mode resonance frequency thereby generating a high voltage to form a spark and when the load resistance is low, then driving the primary winding at a different frequency to deliver a predetermined amount of power to the load.
4. The system as claimed in claim 2 wherein when the drive frequency is equal to the common-mode frequency, the value of C.sub.1 is such that C.sub.1<L.sub.2C.sub.2/(1+0.5k)L.sub.1, thereby to improve an effective quality factor of the resonant transformer.
5. The system as claimed 3 wherein when the drive frequency is equal to the differential-mode frequency, the value of C.sub.1 is such that C.sub.1>L.sub.2C.sub.2/(1−0.5k)L.sub.1, thereby to improve an effective quality factor of the resonant transformer.
6. A method of driving an ignition system comprising a high voltage transformer comprising a primary winding having a first inductance L1 and a secondary winding having a second inductance L2; a primary resonant circuit comprising the primary winding and a primary circuit capacitance C1 and having a first resonant frequency f.sub.1; an ignition plug connected to the secondary winding as a load, in use, to form a secondary resonant circuit comprising the secondary winding, a secondary circuit capacitance C.sub.2 which comprises capacitance of the secondary winding and capacitance presented by the load and a secondary circuit load resistance Rp which comprises losses in the secondary winding and resistance presented by the load, the secondary circuit load resistance, in use and during an ignition cycle, changing between a first value that is high and a second value that is low, the secondary resonant circuit having a second resonant frequency f.sub.2; a drive circuit connected to the primary circuit to drive the primary winding at a drive frequency; the magnetic coupling k between the primary winding and secondary winding being less than 0.5, so that a resonant transformer comprising the primary resonant circuit and the secondary resonant circuit collectively have a common-mode resonance frequency f.sub.c and a differential-mode resonance frequency f.sub.d when the load resistance is high, the method comprising: during an ignition cycle, driving the primary winding at a variable frequency which is dependent on the changing secondary circuit load resistance.
7. A method as claimed in claim 6 wherein the ignition plug is a corona plug for generating a corona only for ignition purposes and wherein when the load resistance is high, the primary winding is driven at the common-mode resonance frequency to generate a corona and when a spark forms resulting in a low load resistance, then either a) stop driving the primary winding or b) driving the primary winding at a frequency substantially different from a resonance frequency, thereby to stop power transfer into the spark plasma.
8. A method as claimed in claim 6 wherein the ignition plug is a spark plug for generating a spark for ignition purposes and wherein when the load resistance is high, the primary winding is driven at one of the common-mode resonance frequency and the differential-mode resonance frequency thereby generating a high voltage to form a spark and when the load resistance is low, then driving the primary winding at a different frequency to deliver a predetermined amount of power to the load.
9. The system as claimed in claim 3 wherein when the drive frequency is equal to the common-mode frequency, the value of C.sub.1 is such that C.sub.1<L.sub.2C.sub.2/(1+0.5k)L.sub.1, thereby to improve an effective quality factor of the resonant transformer.
Description
BRIEF DESCRIPTION OF THE ACCOMPANYING DIAGRAMS
[0020] The invention will now further be described, by way of example only, with reference to the accompanying diagrams wherein:
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
DESCRIPTION OF A PREFERRED EMBODIMENT OF THE INVENTION
[0032] Example embodiments of an ignition system are designated 10 in
[0033] Referring to
[0034] As will be explained in more detail below, a controller 28 which is connected to a feedback circuit 50 from either the primary resonant circuit or the secondary resonant circuit is configured to cause the drive circuit 22 in the case of a corona plug 14.1 (shown in
[0035] In the case of a spark plug 14.2 (shown in
[0036] Still referring to
wherein ω.sub.c is referred to as the common-mode resonance frequency (where the current in the primary winding 12.1 and the current in the secondary winding 12.2 are in phase) and ω.sub.d is referred to as the differential-mode resonance frequency (where the currents are 180 degrees out-of-phase). As shown in
[0037] Furthermore, in use, as a corona generated by the ignition plug grows, the load resistance R.sub.p decreases and both ω.sub.c and ω.sub.d decrease (as shown in
[0038] It can further be shown that the maximum voltage V.sub.2 on the secondary side depends on the losses on the primary and secondary side and is almost independent of the magnetic coupling coefficient k. The transformer voltage ratio |V.sub.2|/|V.sub.1| is independent of the coupling coefficient k and is given by the well-known formula
The minimum coupling required is determined by the losses on the primary and secondary sides, and should be such that k.sup.2>1/Q.sub.1. 1/Q.sub.2 where
are the quality factors of the primary and secondary circuits. R.sub.1 and R.sub.2 will be referred to in more detail below.
[0039] An example of an ignition system 10.1 for generating a corona is shown in
[0040] The transformer comprises 200 secondary winding turns with a diameter of about 10 mm over a length of 20 mm inside a metal tube 30 having a diameter D of about 20 mm filled with a body 32 of non-magnetic material. The secondary winding 112.2 has an inductance of about L.sub.2=130 pH. When connected to a corona plug 14.1, the secondary load capacitance is about C.sub.2=7 pF, resulting in a secondary resonance frequency of f.sub.2=ω.sub.2/2π=5.3 MHz. The primary winding 112.1 comprises 10 winding turns with diameter of about 10 mm having an inductance of about 530 nH, connected to series capacitor 24 having a capacitance C.sub.1 of 1.7 nF, resulting in a first resonance frequency of f.sub.1=ω.sub.1/2π=5.3 MHz. The coupling coefficient k is determined by the overlap between the windings 112.1 and 112.2 and is typically between k=0.05 and k=0.4. The quality factor of the two resonators (the primary and secondary circuits) is about Q.sub.1=Q.sub.2=100, so that the product Q.sub.2Q.sub.1k.sup.2>25 for k>0.05. The ignition circuit is driven by a drive circuit outputting a 200V peak-to-peak square wave. The voltage on the primary side winding is then about V.sub.1=3 kV and the output voltage is about V.sub.2=V.sub.1√{square root over (L/L.sub.1)}=46 kV when driven at one of the resonance frequencies for a large load. When the load is 1 MO, the power delivered to the load is P.sub.2=V.sup.2/R=2 kW at resonance as shown in
[0041] A normal spark plug can also be used in the place of the spark plug 14.2. However, to prevent unwanted corona on the spark plug ceramic, a lower drive frequency must be utilized. In such a case, the secondary winding 112.2 may comprise 740 turns with a diameter of 10 mm around a ferrite magnetic material, resulting in a secondary inductance of L.sub.2=7.5 mH. The secondary side capacitance, including the spark plug capacitance, is about 30 pF, giving a second resonance frequency f.sub.2 of 340 kHz. The primary winding 112.1 comprises 12 turns around the same magnetic material, resulting in an inductance of L.sub.1=4 pH, and the same resonance frequency f.sub.1 of 340 kHz when connected to series capacitor 24 of 56 nF. The ignition circuit is driven by a drive circuit 22 which outputs a 200V peak-to-peak square wave. When driven at resonance for a large load, the voltage on the primary winding is about V.sub.1=1 kV and the output voltage is about V.sub.2=43 kV.
[0042] As shown in
[0043] From
[0044] The effect of changes in load capacitance C.sub.2 as the corona grows can be seen by increasing the secondary capacitance by 20% for example, thereby reducing the common-mode resonance frequency by about 10% as shown in
[0045] The drive circuit 22 can be configured to oscillate at the common-mode (or differential-mode) frequency by sensing, as shown in
[0046] Hence, two weakly coupled resonators may be used to generate a high voltage in an ignition system. With the controller 28 causing the drive circuit 22 to follow the changing common-mode or differential-mode resonance frequencies as the load changes, the amount of power transferred to the load may be controlled. There is the unexpected result in a corona ignition system that when the system is driven at the common-mode resonance frequency, power transfer is inherently reduced the moment a spark is formed, as shown at 62 in
[0047] As stated above, the primary winding 12.1 is connected to capacitor C.sub.1 in either series (
[0048] The secondary winding is connected to load 14 such as an ignition plug. The capacitance of the secondary winding and load can be presented by parallel capacitor C.sub.2. The loss of the secondary winding and the resistance of the load can be presented by parallel resistor R.sub.p. The capacitance C.sub.2 and inductance L.sub.2 forms a resonant circuit having a secondary angular resonant frequency ω.sub.2.sup.2=1/L.sub.2C.sub.2. The quality factor Q.sub.2 of the secondary side at an angular frequency ω is given by Q.sub.2=R.sub.p/ωL.sub.2. The description below relates to a case when the resistance R.sub.p is large, i.e. when there is not a spark between the electrodes of the ignition plug.
[0049] Due to the magnetic coupling between the primary and secondary windings, the first and second circuits form a combined resonant circuit, called a resonant transformer. This resonant transformer does not resonate as either the first angular frequency ω.sub.1 or secondary angular frequency ω.sub.2, but has two other resonant frequencies, called the common-mode resonant frequency f.sub.c and the differential-mode resonant frequency f.sub.d (as shown in
[0050] For the special case when the first and secondary angular frequencies are the same ω.sub.1=ω.sub.2 (i.e. L.sub.1C.sub.1=L.sub.2C.sub.2) the common-mode angular resonant frequency is given by ω.sub.c.sup.2/(1+k) and the differential-mode angular resonant frequency is given by ω.sub.d.sup.2=.sup.2/(1−k). However as ω.sub.1 becomes larger than ω.sub.2 (ω.sub.1>ω.sub.2) the common-mode frequency becomes closer to the second resonant frequency ω.sub.c.fwdarw.ω.sub.2 and the differential-mode frequency becomes closer the first resonant frequency ω.sub.d.fwdarw.ω.sub.1. Similarly, as ω.sub.1 becomes smaller than ω.sub.2 (ω.sub.1<ω.sub.2), ω.sub.c.fwdarw.ω.sub.1 and ω.sub.d.fwdarw.ω.sub.2. This is shown in the
[0051] When the resonant transformer is driven at any one of its two resonant frequencies, the primary current I.sub.1 (
[0052] A second advantage of the resonant transformer being driven at resonance is that each oscillation cycle transfers energy to the secondary circuit so that the energy (and therefore high voltage) in the secondary circuit builds up with each additional cycle until steady state is achieved when the energy loss equals the energy transferred during each cycle. The result is that the energy in the secondary circuit is much more than the energy supplied by the drive circuit during each cycle. This can be presented by the equation |V.sub.2∥I.sub.2|=Q.sub.effV.sub.0I.sub.1, where the power in the secondary circuit is presented by the product of the magnitudes of the secondary voltage |V.sub.2| and secondary current |I.sub.2|, the supplied power is given by V.sub.0 and I.sub.1 (which are in phase) and Q.sub.eff>1 is the effective quality factor of the resonant transformer. To generate a spark or to grow a corona, a secondary voltage of about 30 kV is required. This means that the larger Q.sub.eff, the smaller (less powerful) drive circuit can be used to generate the same output voltage, which is cheaper, simpler and more reliable than a more powerful drive circuit.
[0053] Resonant transformers having ω.sub.1=ω.sub.2 are commonly used in so-called Tesla coils. However, when ω.sub.1=ω.sub.2 (i.e. L.sub.1C.sub.1=L.sub.2C.sub.2), the effective quality factor at both the common- and differential-mode resonant frequencies are determined by the quality factors of both the primary and secondary circuit of the transformer i.e. Q.sub.eff≈Q.sub.1Q.sub.2/(Q.sub.1+Q.sub.2) or Q.sub.eff.sup.−1=Q.sub.1.sup.−1Q.sub.2.sup.−1. The primary winding normally consists of only a few turns and the current in the primary winding is much more than in the secondary winding. The result is that the primary circuit has more losses than the secondary circuit, Q.sub.1<Q.sub.2 so that the effective quality factor Q.sub.eff<Q.sub.1<Q.sub.2, which is unwanted.
[0054] However, when ω.sub.1≠ω.sub.2 we have the unexpected effect that the effective quality factor Q.sub.eff increases at one of the common- and differential-mode resonant frequencies and decreases at the other one. The effective quality factor at the common and differential-mode frequency can be written as Q.sub.eff.sup.−l(ω.sub.c)≈g(ω.sub.c)Q.sub.1.sup.−1+Q.sub.2.sup.−1 and Q.sub.eff.sup.−1(ω.sub.d)≈g(ω.sub.d)Q.sup.−1Q.sub.2.sup.−1 with the function g(ω)=(−ω.sub.2.sup.2/w 1).sup.2/k.sup.2. The function g(ω) can be interpreted as the ratio of the energy stored in the secondary and primary resonant circuits. It is therefore clear that as either the common- or differential-mode resonant frequency approaches ω.sub.2, i.e. ω.sub.c,d.fwdarw.C.sub.2, the effective quality factor at that resonance approach Q.sub.2, i.e. Q.sub.eff(ω.sub.c,d).fwdarw.C.sub.2.
[0055] Let ω.sub.1 be larger or smaller than ω.sub.2 by a factor r, i.e. ω.sub.1≈ω.sub.2. It can then seen from
[0056] The figure also shows that g≦k/(4∥−ω.sub.1/ω.sub.2|). This makes it possible to estimate the improvement in the effective quality factor in terms of ω.sub.1.sup.2=1/L.sub.1C.sub.1 and ω.sub.2.sup.2=1/L.sub.2C.sub.2.
[0057] The effect of Q.sub.1 will be at least two (2) times smaller (g<½) at the differential-mode resonance when k/4(1−r)<½, i.e. when L.sub.2C.sub.2<(1−½k)L.sub.1C.sub.1 and the effect of Q.sub.1 will be less than half at the common-mode resonance when L.sub.2C.sub.2>(1+½)L.sub.1C.sub.1.
[0058] The effect of Q.sub.1 will be at least 4 times smaller (g<¼) at the differential-mode resonance when k/(4(1−r))<¼, i.e. when L.sub.2C.sub.2<(1−k)L.sub.1C.sub.1 and the effect of Q.sub.1 will be less than half at the common-mode resonance when L.sub.2C.sub.2>(1+k)L.sub.1C.sub.1.
[0059] Example embodiments of a corona plug and a spark plug are shown in
[0060] The generated spark extends between the first and second electrodes through the mouth 119 into a chamber with ignitable gasses where in at least part of its extent, it is surrounded by the gasses. The corona extends from the first electrode through the mouth 119 in finger like manner into the chamber, where in at least part of its length it is surrounded by the gasses.