IGNITION COIL FOR INTERNAL COMBUSTION ENGINE
20170328332 ยท 2017-11-16
Assignee
Inventors
Cpc classification
F02P3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P15/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P9/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01F27/306
ELECTRICITY
F02P13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P3/0556
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01F2005/025
ELECTRICITY
International classification
F02P3/055
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01F27/42
ELECTRICITY
F02P15/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
In an ignition coil for an internal combustion engine, a coil case includes a housing section and a high-voltage tower section. The housing section houses a primary coil, a secondary coil, a center core, and an outer peripheral core, and is arranged outside a plug hole in a cylinder of an internal combustion engine in which an ignition plug is arranged. The high-voltage tower section protrudes from the housing section, and is disposed within the plug hole. A pole joint is disposed within the plug hole, and is mounted to the high-voltage tower section via a seal rubber. The pole joint is provided with a rib that protrudes to an outer periphery and faces an inner peripheral surface of the plug hole. The inner peripheral side of the rib faces the high-voltage tower section via the seal rubber.
Claims
1. An ignition coil for an internal combustion engine, the ignition coil comprising: a primary coil and a secondary coil; a center core that is arranged on an inner periphery of the primary coil and the secondary coil; an outer peripheral core that is arranged on an outer periphery of the primary coil and the secondary coil; a coil case that is made of resin, the coil case including a housing section and a high-voltage tower section, the housing section housing the primary coil, the secondary coil, the center core, and the outer peripheral core, the housing section being arranged outside a plug hole of a cylinder for an internal combustion engine in which an ignition plug is arranged, the high-voltage tower section being disposed in the housing section such that at least a section of the high-voltage tower section is located within the plug hole; a seal rubber that is made of rubber, the seal rubber being attached to an outer periphery of the high-voltage tower section; a pole joint that is made of resin, the pole joint being disposed in the plug hole and attached to the high-voltage tower section via the seal rubber; and a plug cap that is made of rubber, the plug cap being attached to a distal end portion of the pole joint and attached to the ignition plug, wherein the pole joint is provided with a rib that protrudes to an outer periphery of the rib and faces an inner peripheral surface of the plug hole, and an inner peripheral side of the rib faces the high-voltage tower section via the seal rubber.
2. The ignition coil for an internal combustion engine according to claim 1, wherein: the seal rubber includes a rubber sealing section that is arranged in an outer periphery of a proximal end side portion of the high-voltage tower section, a rubber outer peripheral section that protrudes from the rubber sealing section, the rubber outer peripheral section being engaged with an outer periphery of a proximal end side portion of the pole joint, and a rubber inner peripheral section that protrudes from the rubber sealing section in an inner peripheral side of the rubber outer peripheral section, the rubber inner peripheral section being disposed between an inner periphery of a proximal end side portion of the pole joint and an outer periphery of the high-voltage tower section; and the high-voltage tower section is press-fitted into the rubber inner peripheral section.
3. The ignition coil for an internal combustion engine according to claim 2, wherein: a joint engagement section is disposed in a proximal end side portion of the pole joint, the joint engagement section being engaged with the rubber outer peripheral section; and the rib is disposed adjacent to the joint engagement section.
4. The ignition coil for the internal combustion engine according to claim 2, wherein: a protrusion is disposed in at least one of an outer peripheral surface of the high-voltage tower section and an inner periphery of the rubber inner peripheral section facing the outer peripheral surface of the high-voltage tower section.
5. The ignition coil for an internal combustion engine according to claim 4, wherein: a straight outer peripheral section that has a cylindrical shape, the straight outer peripheral section being formed in a distal end portion of the high-voltage tower section, and including an outer peripheral surface that is parallel to a center axis direction of the plug hole, a tapered outer peripheral section that has a cylindrical shape, the tapered outer peripheral section being formed in a proximal end side of the straight outer peripheral section to be adjacent to the straight outer peripheral section, and including an outer peripheral surface of which a diameter is enlarged toward the proximal end side, the protrusion is disposed in an outer peripheral surface of the straight outer peripheral section or an inner peripheral surface of the rubber inner peripheral section that faces the outer peripheral surface of the straight outer peripheral section.
6. The ignition coil for an internal combustion engine according to claim 2, wherein: a protrusion is disposed in at least one of an outer peripheral surface of the rubber inner peripheral section and an inner peripheral surface of the pole joint that faces the outer peripheral surface of the rubber inner peripheral section.
7. The ignition coil for the internal combustion engine according to claim 6, wherein a straight outer peripheral section that has a cylindrical shape, the straight outer peripheral section being formed in a distal end portion of the high-voltage tower section, and including an outer peripheral surface that is parallel to a center axis direction of the plug hole, a tapered outer peripheral section that has a cylindrical shape, the tapered outer peripheral section being formed in a proximal end side of the straight outer peripheral section to be adjacent to the straight outer peripheral section, and including an outer peripheral surface of which a diameter is enlarged toward the proximal end side, the protrusion is disposed at a position that faces an outer peripheral side of the straight outer peripheral section in at least one of an outer peripheral surface of the rubber inner peripheral section or an inner peripheral surface of the pole joint that faces an outer peripheral surface of the rubber inner peripheral section.
8. The ignition coil for an internal combustion engine according to claim 4, wherein the projection faces an inner peripheral side of the rib.
9. The ignition coil for an internal combustion engine according to claim 6, wherein the projection faces an inner peripheral side of the rib.
10. The ignition coil for the internal combustion engine according to claim 3, wherein: a protrusion is disposed in at least one of an outer peripheral surface of the high-voltage tower section and an inner periphery of the rubber inner peripheral section facing the outer peripheral surface of the high-voltage tower section.
11. The ignition coil for an internal combustion engine according to claim 10, wherein: a straight outer peripheral section that has a cylindrical shape, the straight outer peripheral section being formed in a distal end portion of the high-voltage tower section, and including an outer peripheral surface that is parallel to a center axis direction of the plug hole, a tapered outer peripheral section that has a cylindrical shape, the tapered outer peripheral section being formed in a proximal end side of the straight outer peripheral section to be adjacent to the straight outer peripheral section, and including an outer peripheral surface of which a diameter is enlarged toward the proximal end side, the protrusion is disposed in an outer peripheral surface of the straight outer peripheral section or an inner peripheral surface of the rubber inner peripheral section that faces the outer peripheral surface of the straight outer peripheral section.
12. The ignition coil for an internal combustion engine according to claim 3, wherein: a protrusion is disposed in at least one of an outer peripheral surface of the rubber inner peripheral section and an inner peripheral surface of the pole joint that faces the outer peripheral surface of the rubber inner peripheral section.
13. The ignition coil for the internal combustion engine according to claim 12, wherein a straight outer peripheral section that has a cylindrical shape, the straight outer peripheral section being formed in a distal end portion of the high-voltage tower section, and including an outer peripheral surface that is parallel to a center axis direction of the plug hole, a tapered outer peripheral section that has a cylindrical shape, the tapered outer peripheral section being formed in a proximal end side of the straight outer peripheral section to be adjacent to the straight outer peripheral section, and including an outer peripheral surface of which a diameter is enlarged toward the proximal end side, the protrusion is disposed at a position that faces an outer peripheral side of the straight outer peripheral section in at least one of an outer peripheral surface of the rubber inner peripheral section or an inner peripheral surface of the pole joint that faces an outer peripheral surface of the rubber inner peripheral section.
14. The ignition coil for an internal combustion engine according to claim 10, wherein the projection faces an inner peripheral side of the rib.
15. The ignition coil for an internal combustion engine according to claim 12, wherein the projection faces an inner peripheral side of the rib.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0012] In the accompanying drawings:
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
DESCRIPTION OF EMBODIMENTS
[0022] An ignition coil for an internal combustion engine according to an embodiment will be described below with reference to the drawings. In the following drawings, reference signs L, R, and CR respectively indicate a center axis direction, a radial direction, and a circumferential direction of: a plug hole that is disposed in each cylinder of an engine used as an internal combustion engine; and each member (each component) of an ignition coil for an internal combustion engine that is arranged in the plug hole.
Embodiment
[0023] As shown in
[0024] The primary coil 21 and the secondary coil 22 are concentrically arranged so as to overlap each other in inner and outer peripheries. The center core 23 is composed of a soft magnetic material, and is arranged in the inner periphery of the primary coil 21 and the secondary coil 22. The outer peripheral core 24 is composed of a soft magnetic material, and is arranged in the outer periphery of the primary coil 21 and the secondary coil 22. The coil case 3 is composed of a resin material, and includes a housing section 31 and a high-voltage tower section 32. The housing section 31 is configured to house the primary coil 21, the secondary coil 22, the center core 23, and the outer peripheral core 24 and to be arranged outside a plug hole 8 of a cylinder CY. The high-voltage tower section 32 is disposed in the housing section 31 such that at least a part of the high-voltage tower section 32 is arranged within the plug hole 8 of the cylinder CY.
[0025] The rubber seal 4 is composed of a rubber material, and is configured to seal a space between the outer periphery of the high-voltage tower section 32 and the opening end portion 81 of the plug hole 8 of the cylinder CY. The pole joint 5 is composed of a resin material. The pole joint 5 is arranged in the plug hole 8 of the cylinder CY, and is mounted to the high-voltage tower section 32 via the rubber seal 4. The plug cap 61 is composed of a rubber material. The plug cap 61 is mounted to the distal end side portion of the pole joint 5, and is attached to the ignition plug 7.
[0026] As shown in
[0027] The ignition coil 1 of the present embodiment will be described in detail with reference to
[0028] As shown in
[0029] As shown in
[0030] The center core 23, the primary coil 21, the primary spool 21, the secondary coil 22, the secondary spool 221, and the outer peripheral core 24 are arranged in the housing section 31 of the coil case 3. In the housing section 31 of the coil case 3, an igniter 25 is arranged to face the outer surface of the outer peripheral core 24. A switching circuit is disposed in the igniter 25 to energize the primary coil 21 and interrupt the energization to the primary coil 21. A gap in the housing section 31 is filled with a casting resin 26 such as a thermosetting resin.
[0031] A mounting flange section (not shown) is disposed in the coil case 3. The mounting flange section mounts the ignition coil 1 to an engine (for example, a cylinder head cover or the like). The ignition coil 1 of the present embodiment is supported in the plug hole 8 of the cylinder CY by: mounting to the engine using the mounting flange section; and abutment between an inner peripheral surface of the plug hole 8 in the cylinder CY and the rib 51 of the pole joint 5.
[0032] As shown in
[0033] A spring 63 is arranged in the pole joint 5. The spring 63 electrically connects the conductive member 62 and the ignition plug 7. The high-voltage winding end portion of the secondary coil 22 is electrically conductive to the ignition plug 7 via the conductive member 62 and the spring 63.
[0034] The high-voltage tower section 32 is formed to protrude toward an opposite side to a side in which an opening section 311 of the housing section 31 is formed, with respect to the housing section 31 in the coil case 3. The high-voltage tower section 32 has a cylindrical shape and protrudes from the housing section 31 in the coil case 3. A straight outer peripheral section 321 is formed in the distal end side portion of the high-voltage tower section 32. The straight outer peripheral section 321 includes an outer peripheral surface that is parallel to a center axis direction L of the plug hole 8 in the cylinder CY. A tapered outer peripheral section 322 is formed to be adjacent to a proximal end side L2 of the straight outer peripheral section 321. The tapered outer peripheral section 322 includes an outer peripheral surface of which a diameter is enlarged toward the proximal end side L2.
[0035] As shown in
[0036] Here, a distal end side L1 of the present embodiment refers to a back side that is a side where the ignition plug 7 is arranged in the center axis direction L of the plug hole 8 in the cylinder CY. A proximal end side L2 of the present embodiment refers to a front side that is a side of the opening end portion 81 of the plug hole 8 in the cylinder CY in the center axis direction L of the plug hole 8 in the cylinder CY.
[0037] The rib 51 in the pole joint 5 is disposed adjacent to the distal end side L1 of the joint engagement section 52. The other rib 53 is disposed at a position between the rib 51 of the pole joint 5 and the other joint engagement section 54. The other rib 53 faces an inner peripheral surface of the plug hole 8 in the cylinder CY.
[0038] As shown in
[0039] As shown in
[0040] A protrusion 431 is disposed in the inner peripheral surface of the rubber seal 4 in order to reduce press-fit load of the high-voltage tower section 32 relative to the rubber inner peripheral section 43. The formed protrusion 431 abuts on the outer peripheral surface of the high-voltage tower section 32, thereby being able to reduce a contact area between the inner peripheral surface of the rubber inner peripheral section 43 of the rubber seal 4 and the outer peripheral surface of the high-voltage tower section 32. This makes it possible to facilitate a press fit of the high-voltage tower section 32 to the rubber inner peripheral section 43. Therefore, the high-voltage tower section 32 can be press-fitted into the rubber inner peripheral section 43 of the rubber seal 4 assembled to the pole joint 5 without using a lubricant such as talc.
[0041] As shown in
[0042] As shown in
[0043] As shown in
[0044] The protrusion 431 disposed in the inner peripheral surface of the rubber inner peripheral section 43 faces the outer peripheral surface of the straight outer peripheral section 321. The protrusion 431 abuts on the straight outer peripheral section 321. Thus, when the high-voltage tower section 32 is press-fitted into the rubber inner peripheral section 43, the protrusion 431 can be more stably compressed.
[0045] As shown in
[0046] Instead of the protrusion 431 of the rubber inner peripheral section 43, as shown in
[0047] The straight outer peripheral section 321 may not be disposed in the distal end side portion of the high-voltage tower section 32. In this case, the distal end side portion of the high-voltage tower section 32 is configured by only a tapered outer peripheral section that includes an outer peripheral surface of which a diameter is enlarged toward the proximal end side L2 in the center axis direction L of the plug hole 8 of the cylinder CY.
[0048] The distal end section of the high-voltage tower section 32 is configured by only a straight outer peripheral section that includes an outer peripheral surface that is parallel to the center axis direction L of the plug hole 8 of the cylinder CY.
[0049] In the ignition coil 1 of the present embodiment, the rib 51 is disposed in the pole joint 5 made of resin. The straight outer peripheral section 321 of the high-voltage tower section 32 in the coil case 3 made of resin faces the inner peripheral side of the rib 51 via the rubber inner peripheral section 43 of the rubber seal 4 made of rubber.
[0050] The outer diameter of the rib 51 in the pole joint 5 is formed to be slightly smaller than the inner diameter of the plug hole 8 in the cylinder CY in order to allow the rib 51 to be inserted into the plug hole 8 in the cylinder CY. In a state where the pole joint 5 is inserted into the plug hole 8 in the cylinder CY, a slight gap is formed between the rib 51 and the inner peripheral surface of the plug hole 8 in the cylinder CY. Here, when a mounting flange section in the ignition coil 1 is fastened to the engine by a bolt or the like, a center position of the ignition coil 1 relative to the plug hole 8 in the cylinder CY is slightly deviated due to the fastening force. Thus, the rib 51 of the pole joint 5 abuts on the inner peripheral surface of the plug hole 8 in the cylinder CY. As a result, the rib 51 of the pole joint 5 is supported on the inner peripheral surface of the plug hole 8 in the cylinder CY.
[0051] When the engine is operated, the ignition coil 1 is strongly vibrated by vibration generated in the engine. At this time, the rib 51 of the pole joint 5 is supported on the inner peripheral surface of the plug hole 8 in the cylinder CY. Thus, swing of the high-voltage tower section 32 disposed in the coil case 3 can be restrained by the inner peripheral surface of the plug hole 8 in the cylinder CY. In addition, the vibration of the high-voltage tower section 32 can be suppressed via the rubber seal 4. This enables the ignition coil 1 to be sufficiently strongly resistant to vibration generated in the engine.
[0052] When the ignition coil 1 is assembled, as shown in
REFERENCE SIGNS LIST
[0053] 1: ignition coil for internal combustion engine [0054] 21: primary coil [0055] 22: secondary coil [0056] 23: center core [0057] 24: outer circumference core [0058] 3: coil case [0059] 31: housing section [0060] 32: high-voltage tower section [0061] 4: rubber seal [0062] 5: pole joint [0063] 51: rib [0064] 61: plug cap [0065] 7: ignition plug [0066] 8: plug hole [0067] 81: opening end portion