PLUG CONNECTOR FOR FLEXIBLE CONDUCTOR FILMS

Abstract

A plug connector for flexible conductor films having film-insulated conductors, includes a plug connector housing in which at least one plug contact element is arranged, and a connection region in which blades electrically conductively connected to the at least one plug contact element penetrate and fix at least one film-insulated conductor and produce an electrical contact. The plug connector housing includes two housing parts which can be pushed into one another, of which the first housing part supports the blades and the at least one plug contact element electrically conductively connected thereto, and the second housing part receives and supports the flexible conductor film and has the at least one blade receptacle which is adapted to the blades and whose boundary surfaces are designed such that the at least a part of the blades is bent towards the film-insulated conductor when the two housing parts are pushed into one another.

Claims

1. Plug connector (10) for flexible conductor films (300) having film-insulated conductors, with a plug connector housing in which at least one plug contact element (105) is arranged, and with a connection region in which blades (110, 115) which are electrically conductively connected to the at least one plug contact element (105) penetrate and fix at least one film-insulated conductor by producing electrical contact, wherein the plug connector housing comprises two housing parts (100, 200) that can be pushed into one another, of which the first housing part (100) supports the blades (110, 115) and the at least one plug contact element (105) electrically conductively connected thereto, and of which the second housing part (200) receives and supports the flexible conductor film (300), and has the at least one blade receptacle (210) adapted to the blades (110, 115), whose boundary surfaces (211, 212) are configured in such a way that the at least a part of the blades (110, 115) is bent in the direction of the film-insulated conductor when the two housing parts (100, 200) are pushed into one another.

2. Plug connector according to claim 1, wherein the second housing part (200) has a receiving space (240) adapted to the conductor film (300), which has two aligned openings (222, 232) in two housing walls (220, 230) situated opposite each other for receiving the conductor film (300).

3. Plug connector according to claim 2, wherein the two aligned openings (222, 232) are arranged in such a way that a conductor film (300) arranged in the receiving space (240) comes to lie substantially perpendicular to the blades (110, 115).

4. Plug connector according to claim 1, wherein the boundary surfaces (211, 212) of the blade receptacles (210) are bent.

5. Plug connector according to claim 4, wherein the boundary surfaces (211, 212) of the blade receptacles (210) form sliding surfaces for at least a part of the blades (210, 215).

6. Plug connector according to claim 5, wherein the boundary surfaces (211, 212) of the blade receptacles (210) run in such a funnel-shaped way that two blades (110) are bent towards each other while they slide along the boundary surfaces (211, 212).

7. Plug connector according to claim 1, wherein the blades (110, 115) are arranged in such a way one behind the other along a line that, during the installation of the second housing part (200) on the first housing part, a film-insulated conductor is penetrated in several sections.

8. Plug connector according to claim 7, wherein the blades (110, 115) are of different lengths, wherein respectively a shorter blade (115) is respectively enclosed by two longer blades (110) which are spaced apart in such a way and are so long that they come into contact with the boundary surfaces (211, 212) of a blade receptacle (210).

9. Plug connector according to claim 1, wherein the second housing part (200) has several blade receptacles (210) arranged one behind .sub.the other in the longitudinal direction of the film-insulated conductor.

10. Plug connector (10) according to claim 1, wherein clamping elements (410, 510) are provided in the first and/or second housing part (100, 200), which clamp the flexible conductor film (300) in the region between the film-insulated conductors (310),when the two housing parts (100, 200) are installed on each other.

11. Plug connector (10) according to claim 10, wherein the clamping elements (410, 510) are arranged between the conductive paths (310) of the flexible conductor film (300).

12. Plug connector (10) according to claim 11, wherein the clamping elements (410, 510) are respectively assigned to rows of blades (110, 115).

13. Plug connector (10) according to claim 10, wherein first clamping elements (410) are arranged in the first housing part (100), and second clamping elements (410), which interact with the first clamping elements, are arranged in the second housing part (200).

14. Plug connector (10) according to claim 13, wherein the first clamping elements are clamping teeth (410) with clamping tooth surfaces (415) extending in the direction of the flexible conductor film (300), and that wherein the second clamping elements are openings (510) arranged in the second housing element (200) and adapted to the clamping teeth.

15. Plug connector (10) according to claim 14, wherein the clamping teeth (410) are of a height that, when the two housing parts (100, 200) are installed on each other, deforms the flexible conductor film (300) arranged between the first and the second housing part in such a way that the deformed regions (333) of the flexible conductor film slightly protrude into the openings (510) arranged in the second housing part (200).

16. Plug connector (10) according to claim 1, wherein the second housing part (200) is latched to the first housing part (100) when installed.

Description

SHORT DESCRIPTION OF THE DRAWINGS

[0025] Exemplary embodiments of the invention are shown in the drawings and explained in more detail in the following description. Here are shown;

[0026] FIG. 1 a schematic sectional view of a plug connector for flexible conductor films according to the invention before installing the two housing parts:

[0027] FIG. 2 the sectional view of a plug connector according to the invention shown in FIG. 1 after the installation of the two housing parts;

[0028] FIG. 3 to FIG. 8 an isometric, partially cutaway view of successive steps of the installation of a flexible conductor film in a plug connector utilising the invention, as well as some detail enlargements, and

[0029] FIG. 9 an isometric view of the complete plug connector shown in FIGS. 3 to 7.

EMBODIMENTS OF THE INVENTION

[0030] A plug connector indicated as a whole by the numeral 10 has a housing that consists of two parts. In a first plug connector housing part 100, plug contacts are arranged in the form of spring contacts 105 in an inherently known way. Blades 110, 115 are electrically connected to the plug contacts 105, said blades being arranged one behind the other in a line, wherein respectively a shorter blade 115 is enclosed by two longer blades 110.

[0031] A second plug connector housing part 200 is formed as a separate part. The second plug connector housing part 200 is formed in such a way that it is fixable on and latchable with the first plug connector housing part 100 by being pushed into a corresponding opening in it. The second plug connector housing part 200 has an opening 222 on a side wall 220, said opening being used to receive a flexible conductor film 300. There is also an opening 232 arranged in the opposite side wall 230, which is accessible from the interior of the second plug connector, more precisely from a receiving space 240 arranged in the interior and adapted to the conductor film 300. Both openings 222, 232 therefore lead into the receiving space 240 arranged in the second plug connector housing part and adapted to the conductor film 300, the dimensions of said receiving space 240 substantially corresponding to the outer dimensions of the conductor film. As can be seen in particular in FIG. 1, the opening 222 accessible outwards, in which the conductor film is inserted, is funnel-shaped in such a way that inserting the conductor film 300 into the second plug connector housing part 200 is made easier.

[0032] In addition to this, two blade receptacles 210 are provided in the second plug connector housing part 200, said blade receptacles 210 also being able to be described as blade receptacle spaces. These blade receptacles 210 have funnel-shaped bent boundary surfaces 211, 212 that are spaced apart in such a way that they are adapted to the distance of the two longer blades 110 that respectively enclose the shorter blade 115. The two longer blades 110 that enclose each of the shorter blades 115 therefore to an extent “fit” into the blade receptacles 210, wherein the longer blades 110 come into contact with the boundary surfaces 211 or 212. The state before the final installation of the second plug connector housing part 200 on the first plug connector housing part 100 is depicted in FIG. 1. The installation is now undertaken by the second plug connector housing part 200 being pushed in the direction of the first plug connector housing part 100. While this occurs, the blades 110, 115 penetrate a film-insulated conductive path of the conductor film and by doing so, contact the conductor film with the plug contact 105. While being pushed into one another, the two outer and longer blades 110 that enclose the shorter blade 115 slide onto the two boundary surfaces 211, 212 of the blade receptacles 210, wherein they are bent towards each other, as shown in FIG. 2. When fully installed, meaning that the second plug connector housing part 200 is latched on the first plug connector housing part 100, the outer blades 110 that enclose the shorter inner blade 115 are bent towards each other. Because of this bending, the two outer blades 110 cut in the direction of the conductor film and by doing so, not only enlarge the contact surface and therefore increase the contact secureness, and also the ampacity, but are also pre-tensioned. Through this, a pressure is exerted on the contact surfaces and this in turn allows gas-tight contact. In this way, this type of contact allows electrical contact that is able to resist external influences, in particular mechanical loads, and that—and this is to be particularly emphasised—can also take place automatically.

[0033] In FIG. 3, 4, 5, 7, different steps of installing the flexible conductor film 300 are shown in an isometric and partially cutaway view. FIG. 9. shows the flexible conductor 300 in a completely installed plug connector, i.e. after the fixing of the housing part 200 onto the housing part 100 by the formation of electrical contact of film-insulated conductors 310 of the conductor film 300 and fixing the conductor film 300 in the manner described above.

[0034] To realise strain relief and secure fixing of the flexible conductor film 300 in the plug connector housing, formed from the first housing part 100 and the second housing part 200 fixed to this, fixing elements in the form of clamping teeth 410 are provided in the first housing part, which have rounded clamping tooth surfaces 415. These clamping teeth 410 are each positioned in the spaces between the film-insulated conductors 310, in order to clamp the flexible conductor foil 300 there. As can be seen in Fig, 3, the film-insulated conductors 310 are arranged side by side in the flexible conductor film 300. Blades 110, 115 are, in each case, assigned to each film-insulated conductor 310, in order to contact the film-insulated conductors 310 and to clamp them. Clamping teeth 410 are assigned to each row of blades 110, 115. The clamping teeth 410 therefore lie between the blades 110, 115, approximately in the region of the flexible conductor film 300, in which no film-insulated conductor 310 is arranged. In FIG. 3, respectively three rows of blades 110, 115 and rows of clamping teeth, which are also arranged one behind the other and run substantially in parallel to the rows of the blades 110, 115 are shown. It is understood that four such rows are provided for the flexible conductor film 300 shown in FIG. 3, the fourth row is, however, cutaway and therefore not shown for the purpose of clarity. This also applies to FIGS. 4, 5 and 7.

[0035] In the second housing part 200, the clamping teeth 410 are respectively provided with assigned openings 510, which are adapted to the clamping teeth 410 in such a way that the clamping teeth can be received by these openings 510.

[0036] Firstly, the conductor film 300 is installed in the second housing part 200 by inserting it in the receiving space 240 in the manner described above. This is shown schematically in FIG. 4.

[0037] Thereafter, the second housing part 200 is moved in the direction of the first housing part 100. Here, the electric contact is produced in the manner also described above, by the blades 110, 115 penetrating the film-insulated conductive paths 310 and then being bent in the direction of the film-insulated conductors 310, i.e. in the direction of the conductors.

[0038] This step is schematically depicted in FIG. 5. FIG. 6 shows an enlargement of the cut-out shown in FIG. 5 indicated with VI. In particular, it is shown in this enlargement how the clamping tooth surfaces 415 of the clamping teeth 410 are formed tapering upwards in the manner of a roof. The invention is of course not limited to this, clamping teeth that are rounded or tapered upwards in a different way can also be provided. This tapering is used for optimum clamping of the flexible conductor foil 300. This clamping is schematically shown in FIG. 7 and FIG. 8, which shows an enlargement of the cut-out shown in FIG. 7 indicated with VIII.

[0039] FIG. 7 shows the completely installed plug connector with flexible conductor film 300. The isometric depiction is cut in two planes in order to clearly show how not only the blades 110, 115 respectively run in rows parallel to the film-insulated conductors 310 over these, but also are assigned thereto and are also arranged in rows running parallel to the film-insulated conductors 310. The clamping teeth 410 slightly deform the conductor film 300 with their upwardly tapering regions 415, wherein the deformed regions 333 slightly protrude into the opening 510 that is provided in the second housing part 200. For this purpose, the clamping teeth 410 are of a height that is measured in such a way that, when the two housing parts are installed on one another, the flexible conductor film 300 arranged between the first and second housing part is deformed in such a way that the deformed regions 333 of the flexible conductor film 300 slightly protrude into the openings 510, as is shown in FIGS. 7 and 8. This type of clamping takes place in an evenly distributed manner across the entire conductor film 300, whereby a very stable fixing of the conductor film 300 by forming strain relief emerges.

[0040] The fully installed plug connector in its complete state, i.e. without partly cutaway sections, is shown in FIG. 9.

[0041] The interaction of the contact by the blades 110, 115 with the clamping by the clamping teeth 410 allows very good, reliable, long-lasting and stable fixing and contacting of a flexible conductor film in a plug connector in the case of simple installation.