Ink tank and leakage inspection method for ink tank
11498338 ยท 2022-11-15
Assignee
Inventors
Cpc classification
B41J2/175
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An ink tank includes an ink storage portion configured to store ink, and a flexible damper portion configured to communicate with an inside of the ink storage portion through a communication hole. A protruding portion protruding from an ink storage portion side toward an inside of the damper portion is formed in the inside of the damper portion. When viewed from a direction in which the protruding portion protrudes, the damper portion surrounds an entire circumference of the communication hole, and an opening portion is formed in the protruding portion.
Claims
1. An ink tank comprising: an ink storage portion configured to store ink; and a flexible damper portion configured to communicate with an inside of the ink storage portion through a communication hole, wherein a protruding portion protruding from an ink storage portion side toward an inside of the damper portion is formed in the inside of the damper portion, wherein, when viewed from a direction in which the protruding portion protrudes, the damper portion surrounds an entire circumference of the communication hole, and wherein an opening portion is formed in the protruding portion.
2. The ink tank according to claim 1, wherein the opening portion is a notch portion.
3. The ink tank according to claim 2, wherein the notch portion is formed in a close area to the communication hole out of two areas of the inside of the damper portion when viewed from the direction in which the protruding portion protrudes, the two areas being made by drawing a perpendicular line from a center of a line segment starting from a center of the communication hole and reaching a portion of the damper portion located farthest from the center of the communication hole.
4. The ink tank according to claim 3, wherein the notch portion is formed in each of the two areas.
5. The ink tank according to claim 1, further comprising an ink storage portion lid forming one surface of the ink storage portion, wherein the damper portion and the protruding portion are provided in the ink storage portion lid.
6. The ink tank according to claim 5, wherein a height of the protruding portion from the ink storage portion lid is greater than or equal to one-tenth of a height of the damper portion from the ink storage portion lid.
7. The ink tank according to claim 5, wherein a height of the protruding portion from the ink storage portion lid is greater than or equal to one-fifth of a height of the damper portion from the ink storage portion lid.
8. The ink tank according to claim 5, wherein a height of the protruding portion from the ink storage portion lid is greater than or equal to one-third of a height of the damper portion from the ink storage portion lid.
9. The ink tank according to claim 5, wherein a height of the protruding portion from the ink storage portion lid is less than or equal to nine-tenths of a height of the damper portion from the ink storage portion lid.
10. The ink tank according to claim 1, wherein, when viewed from the direction in which the protruding portion protrudes, the protruding portion is formed between the damper portion and the communication hole.
11. The ink tank according to claim 1, wherein when viewed from the direction in which the protruding portion protrudes, the protruding portion is formed in an area in which the communication hole is formed in two bisected areas obtained in a case where an inner area of the damper portion is bisected.
12. An ink tank comprising: an ink storage portion configured to store ink; and a flexible damper portion configured to communicate with an inside of the ink storage portion through a communication hole, wherein a protruding portion protruding from an ink storage portion side toward an inside of the damper portion is formed in the inside of the damper portion, and wherein, in a case where the inside of the ink storage portion is depressurized, the damper portion comes into contact with the protruding portion, and the inside of the ink storage portion and the inside of the damper portion communicate with each other through the communication hole.
13. A leakage inspection method for inspecting a connection state of an ink storage portion and a damper portion in an ink tank, the ink tank including the ink storage portion for storing ink, the flexible damper portion connected to the ink storage portion for suppressing a fluctuation in a pressure inside the ink storage portion, and a protruding portion protruding from an ink storage portion side toward an inside of the damper portion, the inside of the damper portion and the inside of the ink storage portion being communicated with each other through a communication hole, wherein the damper portion surrounding an entire circumference of the communication hole when viewed from a direction in which the protruding portion protrudes, and wherein an opening portion being formed in the protruding portion, the leakage inspection method comprising: sucking the inside of the ink storage portion; stopping the suction and leaving the ink storage portion for a certain time period; and measuring a pressure inside the ink storage portion after a lapse of the certain time period, wherein the damper portion deformed in the suction comes into contact with the protruding portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE EMBODIMENTS
(15) Exemplary embodiments of the present invention will be described in detail below with reference to the attached drawings. An ink tank according to the present invention refers to an ink tank 13 including at least an ink storage portion 36 and a damper portion 10 described below.
(16) (Ink-Jet Recording Apparatus)
(17) An ink-jet recording apparatus 1 to which the present invention can be applied is described with reference to
(18) The ink-jet head 201 is detachably mounted on the carriage 202, which reciprocates on two guide rails 208. The ink-jet head 201 includes a plurality of ejection port arrays for ejecting a plurality of color inks. The ejection port array includes a plurality of ejection ports 29 (
(19) A recovery unit 207 is arranged in an area within a reciprocating movement range of the ink-jet head 201 and an outside of a passing range of the recording medium S. The recovery unit 207 is arranged to face a surface 2 (hereinafter, referred to as an ejection port surface 2) (
(20) (Ink-Jet Head)
(21) The ink-jet head 201 will now be described with reference to
(22)
(23) As illustrated in
(24) Six pieces of sub tanks are formed in the ink-jet head 201 illustrated in
(25) (Damper Portion)
(26) The damper portion 10 will be described with reference to
(27)
(28) The shape of the damper portion 10 will be described in detail with reference to
(29) (Protruding Portion)
(30) A protruding portion is provided to suppress the damper portion from blocking the communication hole and causing erroneous determination in a leakage inspection, according to a first exemplary embodiment. In addition, the protruding portion has a shape including a portion that does not surround the communication hole with one protruding portion at any height in a direction in which the protruding portion protrudes. The protruding portion will be described with reference to
(31) If the damper portion 10 is deformed by a suction operation in a leakage inspection, the damper portion 10 sticks to the protruding portion 80. If one protruding portion 80 surrounds the communication hole 38, the damper portion 10 therefore sticks to an entire inner surface of the protruding portion 80 and blocks an inner space of the protruding portion 80 (a communication hole 38 side) from outside air. The inside of the sub tank 36 thereby becomes a closed space, and there is a risk of being erroneously determined that the damper portion 10 is properly sealed in the leakage inspection described below even though the damper portion 10 is not properly sealed. To avoid such erroneous determination, the protruding portion 80 according to the present invention has the shape including the portion which does not surround the communication hole 38 with one protruding portion 80 at any height in the direction (the Z direction) in which the protruding portion 80 protrudes. Including the portion which does not surround the communication hole 38 with one protruding portion 80 at any height means that the protruding portion 80 includes a portion in which the protruding portion 80 is not continuously formed as a ring. In contrast, a shape surrounding the communication hole 38 with one protruding portion at any height means that one protruding portion continuously formed without a gap in a constant height surrounds the communication hole 38. The above-described protruding portion 80 is formed on the sub tank lid 9, thus the damper portion 10 can be suppressed from blocking the communication hole 38 in the leakage inspection described below, and an erroneous inspection can be suppressed in the leakage inspection. In the leakage inspection, the damper portion 10 sticks to the protruding portion 80, but the protruding portion 80 includes the portion which does not surround the communication hole 38 with the one protruding portion, so that the damper portion 10 does not stick to the protruding portion 80 at the portion. The inside of the damper portion 10 thereby communicates with the inside of the ink storage portion 36 through the communication hole 38 at least at the portion which does not stick thereto, and the leakage inspection can be appropriately performed.
(32) As a form of the protruding portion 80 having the shape which does not surround the communication hole 38 with one protruding portion 80, a notch portion (an opening portion) 81 is formed in the protruding portion 80 as illustrated in
(33) It is desirable that a height d1 of the protruding portion 80 is set to one-tenth or more of a height d2 of the damper portion 10. The height d1 of the protruding portion 80 refers to a height from the sub tank lid 9. Similarly, the height d2 of the damper portion 10 refers to a height from the sub tank lid 9. If the height of the protruding portion 80 is low, it is more likely that the damper portion 10 recessed by the suction in the leakage inspection described below will block the communication hole 38. Thus, the protruding portion 80 needs to have a certain height that is more desirably one-fifth or more of the height of the damper portion 10, and further more desirably one-third or more of the height of the damper portion 10. However, if the height of the protruding portion 80 is too high, there is a risk of hindering deformation of the damper portion 10, so that it is desirable that the height of the protruding portion 80 is nine-tenths or less of the height of the damper portion 10.
(34) A position at which the notch portion 81 is provided is desirably in an area described below. If viewed from the direction (the Z direction) in which the protruding portion 80 protrudes, a line segment 15 is drawn starting from a center of gravity 18 of the communication hole 38 and passing through a portion of the damper portion 10 at a position farthest from the center of gravity 18. In a case where a perpendicular line 16 of the line segment 15 is drawn from a center 17 of the line segment 15, it is desirable that the notch portion 81 is formed in an area closer to the communication hole 38 out of the two areas divided by the perpendicular line 16 inside the damper portion 10. Furthermore, in a case where a perpendicular line is drawn from each point dividing the line segment 15 into three equal parts to divide the inside of the damper portion 10 into three areas, it is desirable that the notch portion 81 is formed in an area closest to the communication hole 38. If the notch portion 81 is formed at a position closer to the communication hole 38, the inside of the sub tank 36 can easily communicate with the outside air. The present invention, however, is not limited to the above-described configuration. The inside of the sub tank 36 can easily communicate with the outside air by providing the notch portion 81 not only at the position closer to the communication hole 38 but also at any part.
(35) It is desirable that the protruding portion 80 is formed near the communication hole 38. In other words, it is desirable that the protruding portion 80 is formed in an area in which the communication hole 38 is formed in the bisected areas, in a case where an inner area of the damper portion 10 is bisected when viewed from the Z direction. The protruding portion 80 is formed near the communication hole 38, and thereby the damper portion 10 can be further suppressed from blocking the communication hole 38 in the leakage inspection described below.
(36) (Leakage Inspection)
(37) The leakage inspection of the damper portion 10 will now be described with reference to
(38) In the leakage inspection, it is inspected whether the damper portion 10 and the sub tank lid 9 are sealed (closed). The leakage inspection is performed in such a manner that the inside of the sub tank 36 is sucked (depressurized) from the needle receiving portion 23, the suction operation is stopped, and subsequently a degree of pressure decrease is measured in the sub tank 36 after a lapse of a certain period of time. If the damper portion 10 and the sub tank lid 9 are properly sealed, the pressure in the sub tank 36 hardly changes even if the certain period of time elapses after the suction operation is stopped. This is because the inside of the sub tank 36 is closed. In contrast, if the foreign substance 4 is sandwiched at a seal surface between the damper portion 10 and the sub tank lid 9, the damper portion 10 and the sub tank lid 9 are not sealed, and the pressure in the sub tank 36 gradually increases with a lapse of time. This is because the outside air flows into the sub tank 36 via the damper portion 10 through a slight gap formed between the damper portion 10 and the sub tank lid 9. In the leakage inspection, it is inspected whether the damper portion 10 and the sub tank lid 9 are sealed by measuring a difference in a degree of increase in the pressure.
(39) However, the pressure in the sub tank 36 may hardly increase in some cases even though the damper portion 10 and the sub tank lid 9 are not sealed. Such a case is illustrated in
(40) The protruding portion 80 including the notch portion 81 is therefore provided near the communication hole 38 as illustrated in
(41) A flow of the leakage inspection will now be described.
(42) If the inside of the sub tank 36 reaches the vacuum within the certain time period (YES in step S3), the processing proceeds to step S5. In step S5, a valve arranged between the sub tank 36 and the suction nozzle is closed while the suction nozzle is connected to the needle receiving portion 23. This makes the inside of the sub tank 36 a closed space. In step S6, the sub tank 36 is left for a certain time period (e.g., 20 seconds) (a leaving process). In step S7, it is measured to check whether the pressure inside the sub tank 36 increases to a predetermined value or more (a measurement process).
(43) If the pressure inside the sub tank 36 increases to the predetermined value or more (YES in step S7), it is determined that the damper portion 10 and the sub tank lid 9 are not properly sealed (closed) and the processing proceeds to step S8. In step S8, the leakage inspection is processed as abnormal. A possible reason for the state in which the damper portion 10 and the sub tank lid 9 are not properly sealed may include entry of minute dust into a contact surface between the damper portion 10 and the sub tank lid 9, and a flaw on each component. If the pressure inside the sub tank 36 does not increase to the predetermined value or more (NO in step S7), the processing proceeds to step S9. In step S9, it is determined that the damper portion 10 and the sub tank lid 9 are properly sealed, and the leakage inspection is terminated.
(44) A second exemplary embodiment will be described with reference to
(45) A third exemplary embodiment will be described with reference to
(46) It is desirable that the support column 82 in using an ink-jet is inserted such that the tip end of the support column 82 is located at a height corresponding to a length of one-tenth or more of a total length of the damper portion 10 from the sub tank lid 9 side in the Z direction (an upper direction in a vertical direction). Inserting the support column 82 to the height of one-tenth or more of the damper portion 10 can suppress the deformed damper portion 10 from blocking the communication hole 38. If the position to which the support column 82 is inserted too high, there is a risk of hindering necessary deformation of the damper portion 10. It is therefore desirable that the tip end of the support column 82 is located at the height of nine-tenths or less of the height of the damper portion 10.
(47) In
(48) According to the present disclosure, an erroneous inspection can be suppressed in a leakage inspection of a damper portion and an ink storage portion.
(49) While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation to encompass all such modifications and equivalent structures and functions.
(50) This application claims the benefit of Japanese Patent Application No. 2020-114209, filed Jul. 1, 2020, which is hereby incorporated by reference herein in its entirety.