NATURAL GAS REFINING APPARATUS AND SYSTEM
20170327758 · 2017-11-16
Assignee
Inventors
- Yukio Tanaka (Tokyo, JP)
- Ryuji Yoshiyama (Tokyo, JP)
- Masayuki Eda (Tokyo, JP)
- Tomoh Akiyama (Tokyo, JP)
Cpc classification
B01D69/02
PERFORMING OPERATIONS; TRANSPORTING
C10L2290/548
CHEMISTRY; METALLURGY
Y02C20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01D2325/20
PERFORMING OPERATIONS; TRANSPORTING
Y02P20/151
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C07C7/005
CHEMISTRY; METALLURGY
C10L2290/12
CHEMISTRY; METALLURGY
C10L2290/542
CHEMISTRY; METALLURGY
B01D53/18
PERFORMING OPERATIONS; TRANSPORTING
C10L2290/10
CHEMISTRY; METALLURGY
B01D53/229
PERFORMING OPERATIONS; TRANSPORTING
C07C7/005
CHEMISTRY; METALLURGY
C07C7/11
CHEMISTRY; METALLURGY
International classification
Abstract
A natural gas refining apparatus including a first separation membrane unit including a first separation membrane; and a second separation membrane unit provided in a subsequent stage of the first separation membrane unit. The second separation membrane unit includes a second separation membrane that allows an amine solution to circulate through the second separation membrane unit, and the natural gas refining apparatus refines raw natural gas containing CO.sub.2 by passing the raw natural gas through the first and second separation membrane units, separating CO.sub.2-rich gas with the first and second separation membranes, and absorbing CO.sub.2 with the amine solution circulating through the second separation membrane unit.
Claims
1. A natural gas refining apparatus comprising: a first separation membrane unit including a first separation membrane; and a second separation membrane unit provided in a subsequent stage of the first separation membrane unit, wherein the second separation membrane unit includes a second separation membrane that allows an amine solution to circulate through the second separation membrane unit, and the natural gas refining apparatus refines raw natural gas containing CO.sub.2 by passing the raw natural gas through the first and second separation membrane units, separating CO.sub.2-rich gas with the first and second separation membranes and absorbing CO.sub.2 with the amine solution circulating through the second separation membrane unit.
2. The natural gas refining apparatus according to claim 1, wherein the first and second separation membrane units each have a CO.sub.2/CH.sub.4 selectivity of 100 or more, and a permeation coefficient value of 1.0×10.sup.−3 Ncc/(cm.sup.2.Math.s.Math.cmHg) or more.
3. A natural gas refining system comprising: the natural gas refining apparatus according to claim 1; and a regeneration tower that separates and recovers CO.sub.2 from the amine solution after circulating through the second separation membrane unit to regenerate the CO.sub.2, and sends the recovered CO.sub.2 to the CO.sub.2-rich gas separated with the separation membrane.
4. The natural gas refining system according to claim 3, further comprising a gas-liquid separator that recovers, as liquefied carbonic acid gas, the CO.sub.2-rich gas permeated through the first separation membrane unit, and separates CH.sub.4-rich gas from the CO.sub.2-rich gas to send the CH.sub.4-rich gas back to a preceding stage of the second separation membrane unit.
5. The natural gas refining system according to claim 3, further comprising a H.sub.2S adsorption tower provided in a preceding stage of the natural gas refining apparatus that and configured to adsorbs H.sub.2S in the raw natural gas and desorbs and recovers the adsorbed H.sub.2S.
6. A natural gas refining apparatus comprising: a first separation membrane unit including a separation membrane having a CO.sub.2/CH.sub.4 selectivity of 100 or more, and a permeation coefficient value of 1.0×10.sup.−3 Ncc/(cm.sup.2.Math.s.Math.cmHg) or more, wherein the natural gas refining apparatus refines raw natural gas containing CO.sub.2 by passing the raw natural gas through the first separation membrane unit and separating CO.sub.2-rich gas with the separation membrane.
7. The natural gas refining apparatus according to claim 6, wherein the separation membrane is an inorganic separation membrane.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
DESCRIPTION OF EMBODIMENTS
[0029] Hereinafter, a natural gas refining apparatus and system according to one or more embodiments of the present invention are described in detail with reference to the accompanying drawings.
[Natural Gas Refining Apparatus]
[0030]
[0031] The first separation membrane unit 11 is provided in a preceding stage inside the natural gas refining apparatus 10, feeds raw natural gas to a separation membrane to separate, as CO.sub.2-rich gas, CO.sub.2 permeated through the separation membrane, and thereby allows CH.sub.4-rich gas with a CO.sub.2 concentration thus reduced to pass through the first separation membrane unit 11. The gas flowing from the first separation membrane unit 11 is further fed to the second separation membrane unit 12 provided in the subsequent stage thereof. An amine solution circulates as a sweep solution on a secondary side of a separation membrane inside the second separation membrane unit 12. This amine solution absorbs CO.sub.2 permeated through the separation membrane, and reduces a CO.sub.2 partial pressure on the secondary side of the separation membrane of the second separation membrane unit 12 to ensure a CO.sub.2 partial pressure difference between the front and back sides of the separation membrane. As a result, the membrane area necessary to refine the raw natural gas to the product quality can be made small.
[0032] The raw natural gas containing CO.sub.2 is run through the natural gas refining apparatus 10, so that the CO.sub.2-rich gas permeated through the separation membrane of the first separation membrane unit 11 is recovered, and that the CO.sub.2 permeated through the separation membrane of the second separation membrane unit 12 is absorbed by the amine solution. As shown in
[0033] The first separation membrane unit 11 is not particularly limited, but may be equipped with a separation membrane having a CO.sub.2/CH.sub.4 selectivity of 100 or more and a permeation coefficient value of 1.0×10.sup.−3 Ncc/(cm.sup.2.Math.s.Math.cmHg) or more. As such a separation membrane, there is an inorganic separation membrane made of zeolite of DDR type, CHA type or the like expressed by specification codes defined by the International Zeolite Association (IZA), for example. In this case, from the practical viewpoint, the membrane area of the natural gas refining apparatus 10 can be further reduced as compared with a case using a polymer separation membrane.
[0034] The second separation membrane unit 12 is equipped with the separation membrane to separate CO.sub.2, and allows an amine solution fed from outside to circulate as a sweep solution inside the second separation membrane unit 12. The separation membrane of the second separation membrane unit 12 may be the same as the separation membrane of the first separation membrane unit 11. Moreover, the amine solution circulating through the second separation membrane unit 12 may be any sweep solution not particularly limited but being capable of absorbing at least CO.sub.2. As such an amine solution, there are monoethanol amine (MEA), sterically hindered amines KS-1 (registered trademark), KS-2 (registered trademark), KS-3 (registered trademark), and the like.
[0035] Effects of the present embodiment are further described with reference to
[0036]
[0037] As shown in
[0038] In addition,
[0039] As described above, according to the present embodiment, the amine solution circulating through the second separation membrane unit 12 can reduce the CO.sub.2 partial pressure on the secondary side of the second separation membrane unit 12. This ensures a CO.sub.2 partial pressure difference (driving force) between the front and back sides of the separation membrane in the second separation membrane unit 12, and thereby ensures a permeation speed of the gas passing through the first and second separation membrane units 11, 12. Hence, even if the CO.sub.2 partial pressure of the gas passing on the primary side of the natural gas refining apparatus is reduced, the membrane area of the separation membrane does not have to be increased, and accordingly the membrane area of the natural gas refining apparatus can be reduced significantly. Moreover, the apparatus can be made compact and the easiness of operations of the apparatus can be improved. In addition, according to the present embodiment, it is possible to reduce the equipment cost or the running cost by changing, as needed, the load or the membrane area required for the first and/or second separation membrane unit 11, 12. The load is, for example, a permeate volume of CO.sub.2 in the first separation membrane unit 11 or the second separation membrane unit 12. For example, if the permeate volume of CO.sub.2 in the first separation membrane unit 11 is increased, the running cost can be saved. On the other hand, if the permeate volume of CO.sub.2 in the second separation membrane unit 12 is reduced, the equipment cost can be saved. Instead, for example, if the membrane area of the first separation membrane unit 11 is increased, the running cost such as energy cost can be reduced, whereas if the membrane area of the second separation membrane unit 12 is increased, the equipment cost for the first separation membrane unit 11 and the like can be reduced.
[0040] With reference to
[0041] The regeneration tower 113 is a tower that heats the amine solution containing absorbed CO.sub.2 and sent out from the second separation membrane unit 12 through a line L.sub.8 to thereby separate and recover the CO.sub.2 from the amine solution, and recirculates the CO.sub.2-released amine solution to the second separation membrane unit 12 through a line L.sub.9 and a pump P.sub.1. Meanwhile, the CO.sub.2-rich gas permeated through the first separation membrane unit 11 is recovered through a line L.sub.6. The CO.sub.2-rich gas separated and recovered by the regeneration tower 113 flows from a line L.sub.10 through the compressor 114 and also joins into the gas in the line L.sub.6. Incidentally, the CO.sub.2-rich gas in the line L.sub.6 may be further compressed depending on use by a compressor (not shown).
[0042] In the natural gas refining system 100, the compressor 115 in a line L.sub.1 raises the pressure of the raw natural gas, and then sends the raw natural gas to the gas-liquid separator 116. The gas-liquid separator 116 separates, from the raw natural gas, water in a liquid phase and oil for liquefied natural gas (LNG) containing hydrocarbons having 2 to 5 carbon atoms, recovers the oil and the water through lines L.sub.3 and L.sub.4, respectively, and sends the residue gas in a gaseous phase from which the water and the oil are removed to the natural gas refining apparatus 10 through a line L.sub.2. In this way, the LNG component is recovered in the preceding stage of the natural gas refining apparatus 10, and the CO.sub.2 in the liquid phase is recovered in the subsequent stage. Incidentally, in the case in which the raw natural gas has a high water content, for example, the water content is 50 ppm or more, a dehydrator (not shown) may be optionally provided to the line L.sub.2, and may dehydrate the gas to a water content suitable for purification of the natural gas.
[0043] According to the present embodiment, the CO.sub.2 absorbed by the amine solution on the secondary side of the separation membrane of the second separation membrane unit 12 is separated and recovered in the regeneration tower 113, and then the recovered CO.sub.2 is joined to the CO.sub.2-rich gas permeated through the natural gas refining apparatus 10, so that the liquefied carbonic acid gas can be recovered with high efficiency. Moreover, the amine solution from which the CO.sub.2 is removed is recirculated as a regenerated amine solution to the second separation membrane unit 12, and thus is recycled. Further, as in the first embodiment, the equipment cost for the system and the running cost for regeneration of the absorbent solution and the like can be reduced by changing, as needed, the membrane area or the load required for the first and/or second separation membrane unit 11, 12. Furthermore, the system can be also made compact and improved in the easiness of operations.
[0044] As shown in
[0045] First, two or more pairs of first separation membrane units 11 and second separation membrane units 12 may be arranged in series between the line L.sub.2 and the line L.sub.8 depending on the required product quality. When the two or more pairs of separation membrane units are arranged in series, a flow velocity of gas passing can be kept approximately at a predetermined level, and thereby the performance of the apparatus can be improved to satisfy the required product quality. The number of separation membrane units arranged in series may be determined depending on the flow velocity and the required product quality. The flow velocity is 0.1 m/s or more, and may be 1 m/s or more.
[0046] Two or more first separation membrane units 11 and two or more second separation membrane units 12 may be arranged in parallel between the line L.sub.2 and the line L.sub.8 depending on the capacities of the separation membrane units 11, 12. When the two or more separation membrane units are arranged in parallel, backup units having the same structure as that of the separation membrane units can be provided. Thus, use of the backup units enables the separation membrane units deteriorated in performance to be replaced without stopping the apparatus and/or the system. For example, in
[0047] As shown in
[0048] As shown in
[0049] As shown in
[0050] Further, the natural gas refining system 100 (
[0051] A configuration shown in
[0052] In such a configuration, the H.sub.2S concentration in the raw natural gas can be reduced in a preceding stage of the natural gas refining apparatus 10. This enables prevention of deterioration of the separation membranes in the natural gas refining apparatus 10 due to H.sub.2S contained in the raw natural gas. Thus, the performance of the natural gas refining apparatus 10 including the first and second separation membrane units 11, 12 and accordingly the performance of the natural gas refining system including the natural gas refining apparatus 10 can be prevented from being lowered due to the presence of H.sub.2S. In addition, this also prevents a thermostable amine salt, which may be produced by a reaction of H.sub.2S with the amine solution, from lowering the CO.sub.2 absorption efficiency of the amine solution in the second separation membrane unit 12 and the regeneration efficiency in the regeneration tower 113.
[0053] As shown in
[0054] The CO.sub.2-rich gas permeated through the first separation membrane unit 11 contains CH.sub.4 together with CO.sub.2. For this reason, from CO.sub.2-rich gas separated by the first separation membrane unit 11 and then formed into a two-phase fluid by the compressor 219 and the cooler 220 provided in a line L.sub.14, the gas-liquid separator 221 separates CH.sub.4-rich gas in a gaseous phase, and sends the CH.sub.4-rich gas to the primary side of the second separation membrane unit 12 through lines L.sub.15 and L.sub.5. Meanwhile, the CO.sub.2 in a liquid phase is recovered through a line L.sub.16 and a pump P.sub.2. The CO.sub.2-rich gas from the compressor 114 is joined through a line L.sub.10 into the CO.sub.2-rich gas in the line L.sub.14, which has permeated through the first separation membrane unit 11. The other constituent elements in the second embodiment are substantially the same as in the first embodiment described as shown in
[0055] According to the present embodiment, it is possible to produce the same effects as in the first embodiment, and to recover the liquefied carbonic acid gas with the CO.sub.2 concentration increased by the gas-liquid separator 221 from the gas permeated through the natural gas refining apparatus 10. Moreover, the gas-liquid separator 221 separates the CH.sub.4-rich gas from the CO.sub.2-rich gas and sends the CH.sub.4-rich gas back to the natural gas refining apparatus 10, so that the CH.sub.4-rich gas can be efficiently recycled.
(Modifications)
[0056] In the aforementioned embodiments of the natural gas refining apparatus and system, shown is an example of the natural gas refining apparatus 10 which has the structure including the first separation membrane unit 11 and the second separation membrane unit 12. The present invention is not limited to this structure. As described with reference to
[0057] As one example of such a system,
[0058] Moreover, in the aforementioned embodiments of the natural gas refining apparatus and system, shown is an example of the structure in which the natural gas refining system employs the two or more first separation membrane units 11 and second separation membrane units 12 arranged in series and/or in parallel. The present invention is not limited to this structure. As described with reference to
[0059] A natural gas refining apparatus and system according to one or more embodiments of the present invention can be made compact in structure and thereby reduce the energy consumption. In addition, the apparatus and system are capable of purifying natural gas with favorable quality.
[0060] Although the disclosure has been described with respect to only a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that various other embodiments may be devised without departing from the scope of the present invention. Accordingly, the scope of the invention should be limited only by the attached claims.
REFERENCE SIGNS LIST
[0061] 1: vessel, 2a: upper channel, 2b: lower channel, 3: separation membrane, 4a, 4b: pipe plate, 5: inner chamber, 10, 310: natural gas refining apparatus, 11: first separation membrane unit, 11a, 117a, 117b, 117c: on-off valve, 12: second separation membrane unit, 100, 200, 300: natural gas refining system, 113: regeneration tower, 114, 115, 219: compressor, 116, 221: gas-liquid separator, 117: H.sub.25 adsorption tower, 220: cooler