Gun drill machine
11498135 · 2022-11-15
Assignee
Inventors
Cpc classification
International classification
Abstract
A gun drill machine capable of shortening a margin dimension required in a gun drill as much as possible. In a free zone between a chip box and a moving spindle unit, a plurality of swing stopping devices for loosely holding a gun drill and suppressing the swing of the gun drill are arranged, and each swing stopping device is configured to freely retract from a steady action position where a swing stopping action is performed to avoid interference with the spindle unit that moves in the free zone.
Claims
1. A gun drill machine comprising: a bed; a spindle that is configured to hold a gun drill and is configured to move in a range from a moving start position to a moving end position on the bed; a chip box that is arranged on a moving end position side of the spindle and rotatably supports the gun drill; a workpiece holder that is arranged adjacent to the chip box on an opposite side of the chip box respective to the spindle; and a plurality of swing stopping devices configured to hold the gun drill and suppress a swing of the gun drill arranged in a free zone between the chip box and the spindle, each of the plurality of swing stopping devices being configured to retract from a steady action position, at which a swing stopping action is performed, to avoid interference with the spindle moving in the free zone, the plurality of swing stopping devices including: a plurality of fingers configured to hold and release the gun drill when the plurality of fingers open and close, a slide arranged in the free zone, the plurality of fingers being arranged on a free end side of the slide, the slide being configured to move on the bed in a direction orthogonal to an arrangement direction of the gun drill, and the slide is configured to move to the steady action position in which the plurality of fingers hold the gun drill, and a slide shift cylinder configured to drive the slide, wherein: a front end of the gun drill held in the spindle is configured to be brought from the chip box to a workpiece held in the workpiece holder, and the spindle rotates and extends to drill a hole in the workpiece.
2. The gun drill machine according to claim 1, wherein each of the plurality of swing stopping devices have fixed arrangement positions in a longitudinal direction of the free zone.
3. A gun drill machine comprising: a bed; a spindle that is configured to hold a gun drill and is configured to move in a range from a moving start position to a moving end position on the bed; a chip box that is arranged on a moving end position side of the spindle and rotatably supports the gun drill; a workpiece holder that is arranged adjacent to the chip box on an opposite side of the chip box respective to the spindle; and a plurality of swing stopping devices configured to hold the gun drill and suppress a swing of the gun drill arranged in a free zone between the chip box and the spindle, each of the plurality of swing stopping devices being configured to retract from a steady action position, at which a swing stopping action is performed, to avoid interference with the spindle moving in the free zone, the plurality of swing stopping devices including: a plurality of fingers configured to hold and release the gun drill when the plurality of fingers open and close, wherein: each of the plurality of the swing stopping devices moves from a retraction position to the steady action position of the gun drill in a manner that the plurality of fingers are positioned horizontal to the bed, each of the plurality of the swing stopping devices includes a derricking arm and an opening/closing link supported by the derricking arm, the derricking arm being pivotably arranged on a bed side of the derricking arm by an arm pivot at a base end of the derricking arm and pivotably supports the opening/closing link on a free end side of the derricking arm, a first finger of the plurality of fingers is arranged on the derricking arm side and a second finger of the plurality of fingers is arranged on an opening/closing link side, a slide shift cylinder performs a derricking operation of the entire swing stopping device and opens and closes both of the first and second fingers, a front end of the gun drill held in the spindle is configured to be brought from the chip box to a workpiece held in the workpiece holder, and the spindle rotates and extends to drill a hole in the workpiece.
4. The gun drill machine according to claim 3, wherein: the opening/closing link in each of the plurality of the swing stopping devices is pivotably arranged on the derricking arm in an opening/closing link pivot, which is located at an intermediate portion of the opening/closing link, the second finger is formed on a free end side of the opening/closing link, a shift receiving part is formed on a rear end part side of the opening/closing link, a shift rod of a shift cylinder that pulls up the derricking arm in a standing/retracting direction is connected to the shift receiving part, the swing stopping device is configured to hold the gun drill with the plurality of fingers at an extended position of the shift rod, and when the shift rod contracts, the opening/closing link is configured to pivot around the opening/closing link pivot so as to make the second finger retract to an open jaw state, and subsequently, the entire derricking arm is pivoted and shifted in the standing/retracting direction.
5. The gun drill machine according to claim 4, wherein each of the plurality of swing stopping devices have fixed arrangement positions in a longitudinal direction of the free zone.
6. The gun drill machine according to claim 3, wherein each of the plurality of swing stopping devices have fixed arrangement positions in a longitudinal direction of the free zone.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(13) The best embodiment of the present invention is as described in the following examples, but it is also possible to make appropriate changes within the scope of technical ideas of the present invention.
(14) In addition, in the following description, first, the configuration of a gun drill machine 1 of the present invention is described, and then the operation mode of the device is described.
(15) As shown in
(16) With the gun drill machine 1, the front end of the gun drill 5 held by the spindle unit 2 is brought to a workpiece W held by the workpiece holder 4 from the chip box 3, and a deep hole H is drilled on the workpiece W by the rotation of a spindle 23 in the spindle unit 2 and the proceeding of the spindle unit 2.
(17) Besides, a plurality of swing stopping devices 6, 7 are arranged in the axial direction of the gun drill 5 in a free zone Z between the chip box 3 and the moving spindle unit 2, and each of the swing stopping devices 6, 7 is configured to be capable of freely retracting, so as to avoid interference with the spindle unit 2, from a position in which the swing stopping devices 6, 7 loosely hold the gun drill 5.
(18) Hereinafter, each element constituting the gun drill machine 1 is described in detail.
(19) First, as an example, the spindle unit 2 has the same configuration as that disclosed in Japanese Patent Laid-Open No. 2012-86312 “Gun Drill Machine”, which is a patent application filed by the present applicant. Specifically, as shown in
(20) Besides, an oil hole 25 is formed in a manner of penetrating the axial center of the spindle 23. Furthermore, an oil supply pipe 26 is connected to one end of the spindle 23, and a nut 27 for chuck of the gun drill 5 is connected to the other end of the spindle 23.
(21) In addition, the spindle unit 2 configured in the above way can be moved on a rail R2 laid on the bed B along the axial direction of the spindle 23 by a ball screw mechanism or the like (not shown).
(22) Next, the chip box 3 is an apparatus for rotatably supporting the front end side of the gun drill 5, collecting chips generated from the workpiece W, and further holding the workpiece W, and is fixedly arranged between the spindle unit 2 and the workpiece holder 4 on the bed B.
(23) Specifically, as shown in
(24) In addition, it is also possible to arrange a support bush in which a drill hole is formed between the gizmo seal 31 and the drill bush 32 to further ensure the holding of the gun drill 5.
(25) Next, the workpiece holder 4 is an apparatus for holding the workpiece W processed by the gun drill machine 1 between the chip box 3 and the workpiece holder 4, and further has a configuration in which the workpiece W is rotated in a direction opposite to the rotation direction of the gun drill 5 in this embodiment.
(26) Specifically, as shown in
(27) Besides, in the workpiece holder 4, the chuck 42 is arranged in a manner of facing the chuck 35 in the chip box 3. Furthermore, The workpiece holder 4 is configured to be capable of adjusting the distance between the chuck 42 and the chuck 35 and holding workpieces W of various lengths by moving on a rail R4 laid on the bed B along the axial direction of the spindle 23 in the spindle unit 2.
(28) In addition, as a form of the workpiece holder 4, a table configuration in which the workpiece W is in a fixed state without being rotated can also be adopted.
(29) Next, the gun drill 5 is a drill for deep hole processing (L/D value 20 to 200), and particularly as an example of a difficult processing requirement specification, a relatively hard stainless or titanium material is used as the workpiece W, and a gun drill 5 which can drill a deep hole H having a diameter of 1 mm or less and a hole length of more than 200 mm is assumed.
(30) In the case of the above specification, the total length of the gun drill 5 is about 300 mm including a margin part not directly involved in hole-drilling, but according to the present invention, the length of the margin part can be made into about half, and the total length can be, for example, about 250 mm.
(31) Then, as shown in an enlarged view of
(32) Further, one or a plurality of oil holes 52 are formed in a manner of penetrating the gun drill 5 in the axial direction.
(33) In addition, in
(34) Next, the swing stopping devices 6, 7 which are main target configurations of the present invention are described. The swing stopping devices 6, 7 are devices for suppressing a state of a skipping rope phenomenon or a ballooning phenomenon in which the gun drill 5 bends like a spindle due to high-speed rotation of, for example, about 12000 rpm of the gun drill 5.
(35) The swing stopping devices 6, 7 of the present invention are configured to be capable of retracting, to avoid interference with the spindle unit, from a steady action position where the gun drill 5 is loosely held, and there are two types of configurations. One is a link type swing stopping device 6 whose movable mode is a combination of links, and the other is a slide type swing stopping device 7 whose movable mode moves horizontally as an example.
(36) “Link Type Swing Stopping Device”
(37) First, the configuration of the link type swing stopping device 6 is described with reference to
(38) As a result, the derricking arm 61 is configured to be capable of pivoting around the lower end from a substantially horizontal steady action position to a retraction position standing up toward a free end under the action of a shift cylinder 66 described later.
(39) Moreover, a finger 61F which is one of a finger unit 65 for loosely holding the gun drill 5 is arranged on the free end side of the derricking arm 61. The finger 61F on the derricking arm 61 side fixes a swing stopping guide 62 made of a material suitable for the gun drill 5 so as not to hinder the smooth rotation of the gun drill 5, and a guide groove 62A serving as a housing part of the gun drill is formed in the swing stopping guide 62. In addition, the numeral 61S is an arm set spring stretched between the arm support 60B and the lower side of the derricking arm 61, the arm set spring 61s holds the posture of the derricking arm 61 at the retraction position, and slightly urges the derricking arm 61 to lie down after the derricking arm 61 begins to tilt.
(40) An opening/closing link 63 including a finger 63F which is the other one of the finger unit 65 is pivotably attached to the derricking arm 61. That is, the opening/closing link 63 is a plate-shaped link member that can be expressed as a deformed three-pronged shape if the opening/closing link 63 is forcibly expressed, an opening/closing link pivot 63P is formed at a portion protruding upward in the intermediate part of the opening/closing link 63 in the drawing, and at the opening/closing link pivot 63P, the derricking arm 61 is pivotably pin-connected to a position closer to the free end side of the derricking arm 61 and behind the finger 61F. The free end side of the opening/closing link 63 is made to be the finger 63F on the opening/closing link side, and a swing stopping guide 64 having a guide groove 64A as in the finger 61F on the derricking arm side is fixed to the finger 63F. The pair of fingers 61F and 63F form a pair to constitute the finger unit 65.
(41) Further, a rear protruding portion of the opening/closing link 63 is a shift passive part 63D, and a shift rod 67 of the shift cylinder 66 described later is pin-connected to the portion. In addition, the numeral 63S is a link set spring for urging the finger 63F on the opening/closing link side to be constantly open.
(42) Next, the shift cylinder 66 for lying and raising the derricking arm 61 including the opening/closing link 63 is described. In the example, the shift cylinder 66 is arranged in a state in which the shift rod 67 is directed downward and slightly tilted backward from the upright state, and first, a cylinder pivot 66P in the above is pin-connected to the upper end of the cylinder support 60A of the support post 60. On the other hand, the shift rod 67 directed downward pin-connects a rod end 67E thereof to the shift passive part 63D of the opening/closing link 63 in a rod pivot 67P.
(43) As the shift cylinder 66, an air cylinder is preferable as an example in terms of control and maintenance, but a hydraulic cylinder, a motor cylinder, or the like may also be used. Certainly, other torque actuators and the like can be applied as long as operations required for the pivoting of the derricking arm 61, the pivoting of the opening/closing link 63, and the like can be achieved.
(44) Here, the operating state of the link type swing stopping device 6 is described with reference to
(45) i) Swing Stopping Device Initial State
(46) As shown in
(47) ii) Retraction Operation of Swing Stopping Device
(48) The retraction operation of the swing stopping device 6 is performed by using the shift cylinder 66 as an actuator, and operates the shift rod 67 in the shift cylinder 66 from an extended state to a contracted state.
(49) ii-1) Opening of Opening/Closing Link
(50) At this time, because the shift rod 67 is not directly connected to the derricking arm 61 but is connected to the opening/closing link 63 at the shift passive part 63D, in the contraction operation of the shift rod 67, first, the opening/closing link 63 is pivoted around the opening/closing link pivot 63P with the finger 63F directed obliquely downward. That is, the finger 63F takes a movement so as to be like an open jaw with respect to the finger 61F on the derricking arm 61 side, and first releases the holding of the lower side of the gun drill 5 as shown in
(51) ii-2) Raising of Derricking Arm
(52) Then, as shown in
(53) Further, when the derricking arm 61 rises, the lower opening/closing link side finger unit 63F of the finger unit 65 moves obliquely downward to retract to an open jaw state as described above and retracts behind the position where the gun drill 5 is placed, and the interference with the gun drill 5 is sufficiently avoided.
(54) iii) Re-Holding by Swing Stopping Device
(55) In order to loosely hold the gun drill 5 again from the retraction state of the swing stopping device 6, the shift rod 67 of the shift cylinder 66 is extended in the reverse of the previous retraction operation. By the operation, as shown in
(56) “Slide Type Swing Stopping Device”
(57) Next, the slide type swing stopping device 7 being another form is described, and thereafter the operation mode of the entire gun drill machine 1 is described. The slide type swing stopping device 7 has two examples, one example is a double cylinder type shown in
(58) <Double Cylinder Type>
(59) First, the example in which the shift and the slide shift of the finger unit are performed by separate actuators is described. As shown in
(60) The slide unit 71 includes a linear guide 72G that is directly fitted to the guide rail 70 on the lower surface of a slide block 72 which is a part of the slide unit 71, and includes a finger support 73 in front of the linear guide 72G. Further, the slide shift cylinder 78 which is a shift device described later is arranged behind the slide unit 71, and the slide shift cylinder 78 performs the slide shift of the slide unit 71.
(61) The finger support 73 which is a member in front of the slide unit 71 is a member that extends forward in a floating manner from the guide rail 70, and includes the finger unit 75 having a pair of an upper finger 75A and a lower finger 75B at the front end of the finger support 73 via an opening/closing guide part 74.
(62) That is, as shown in
(63) The finger shifter 76 has an upper finger shifter 76A that shifts the upper finger 75A and a lower finger shifter 76B that shifts the lower finger 75B, and the upper finger shifter 76A and the lower finger shifter 76B are arranged in parallel.
(64) Next, a shift device for slide-shifting the entire slide unit 71 is described. A cylinder support 77 is arranged at the rear end part of the bed B, and the slide shift cylinder 78 which is the shift device is attached to the cylinder support 77.
(65) Similar to the shift cylinder 66 described above, it is preferable to use an air cylinder as the slide shift cylinder 78, but other hydraulic cylinders and motor cylinders may also be used. Further, the forward/backward movement of the slide unit 71 may be driven by a rack and pinion mechanism or the like without applying the cylinder type as the shift device. Then, the front end part of the shift rod 79 is connected to the slide block 72 of the slide unit 71, and the entire slide unit 71 is driven to slide back and forth by the expansion and contraction of the shift rod 79.
(66) The operating state of the slide type swing stopping device 7 having the above-described configuration is described.
(67) i) Initial State
(68) The initial state is described with the steady action state of the swing stopping device 7 as the initial state, and in the initial state, the slide unit 71 receives the extension of the shift rod 79 and is located at a most forward protruding position. Then, the upper finger 75A and the lower finger 75B of the finger unit 75 at the most front end part approach each other to loosely hold the gun drill 5 and exert the swing stopping action of the finger unit 75.
(69) ii) Retraction Operation of Swing Stopping Device
(70) On the other hand, in order that the swing stopping device 7 retracts, first, the upper finger shifter 76A and the lower finger shifter 76B of the finger shifter 76 are caused to act so as to move the upper finger 75A and the lower finger 75B in the vertical direction facing each other, respectively. Thereby, the holding of the gun drill 5 by the finger unit 75 is released.
(71) When the shift rod 79 of the slide shift cylinder 78 is contracted in this state, the slide unit 71 connected to the shift rod 79 moves backward along with the finger unit 75.
(72) iii) Return Operation (Loose Holding of Gun Drill)
(73) This operation is performed in a reverse order of the retraction operation. First, the slide unit 71 proceeds due to the slide shift cylinder 78, and then the finger unit 75 operates to loosely hold the gun drill 5.
(74) <Single Cylinder Type>
(75) Next, an example of a single cylinder type in which the slide shift of the slide unit 71 and the shift of the finger unit 75 are performed by only one slide shift cylinder 78 is described.
(76) The single cylinder type swing stopping device 7 is shown in
(77) That is, each of the upper and lower integrated fingers 75A and 75B has the base part side thereof pivotably supported at a finger pivot 75P with respect to the finger support 73, and is given a tendency to expand constantly by a set spring 75S. Further, the rear end part of each of the fingers 75A and 75B serves as a shift receiving pivot 75d and has the finger shifter 76 connected thereto.
(78) In addition, the finger shifter 76 includes link pieces 76C, 76D that are pivotably connected to the shift rod 79 in the slide shift cylinder 78 supported on the bed B side and are combined in a V-shape in a side view. Each of the link pieces 76C, 76D has a focusing part serving as a shift pivot 76P and pin-connected to the shift rod 79.
(79) As can be understood from the configuration, in this example, the approach and separation of the swing stopping device 7 to and from the gun drill 5 side and the loose holding and release of the gun drill 5 through the finger unit 75 are performed by one slide shift cylinder 78. The operations are described below.
(80) i) Initial State
(81) The initial state is described with the steady action state of the swing stopping device 7 as the initial state, and the slide unit 71 receives the extension of the shift rod 79 and is located at a most forward protruding position. Then, the upper finger 75A and the lower finger 75B of the finger unit 75 at the most front end part approach each other to loosely hold the gun drill 5 and exert the swing stopping action of the finger unit 75. At this time, the upper finger 75A and the lower finger 75B are in a loosely holding state against the set spring 75S.
(82) ii) Retraction Operation of Swing Stopping Device
(83) In this operation, first, the shift rod 79 of the slide shift cylinder 78 is contracted. In response to the operation, the upper finger 75A and the lower finger 75B, which tend to expand constantly, expand the front end side of the fingers 75A, 75B according to repulsion force of the set spring 75S. Then, when the shift rod 79 continues to further contract, the slide unit 71 retracts as if being pulled by the shift rod 79.
(84) iii) Return Operation (Loose Holding of Gun Drill)
(85) This operation is performed in a reverse order of the retraction operation of the swing stopping device 7, and first the slide unit 71 proceeds due to the extension of the shift rod 79. At this time, the upper finger 75A and the lower finger 75B of the finger unit 75 are in a state of being expanded by the set spring 75S.
(86) After that, when the slide unit 71 is pushed to the most front end, the slide unit 71 stops there, and then the finger shifter 76, which has received further proceeding of the shift rod 79, expands the shift receiving pivot 75d side against the set spring 75S when the shift pivot 76P is pressed. That is, the upper finger 75A and the lower finger 75B pivot at the finger pivot 75P so that the fingers 75A and 75B are closed respectively to loosely hold the gun drill 5, and the initial state is obtained.
(87) The configurations and actions of the link type and the slide type have been described respectively in the above. As shown in
(88) The gun drill machine 1 of the present invention is configured as described above as an example, and the operation mode of the entire device is described below with reference to
(89) i) Preparation Work
(90) Main preparation works are the setting of the workpiece W and the attachment of the gun drill 5.
(91) First, as for the workpiece W, as shown in
(92) On the other hand, when attaching the gun drill 5, in the present invention, because both swing stopping devices 6, 7 are free to retract from the steady action position, all of the plurality of swing stopping devices 6, 7 have been kept in the retraction state described above.
(93) In this state, the base part of the gun drill 5 on the drive side is fixed by the nut 27 for chuck on the spindle 23 side, the front end side of the gun drill 5 is inserted through the chip box 3, and the front end of the gun drill 5 is held in the drill bush 32.
(94) In addition, in this work, because all the swing stopping devices 6, 7 can be left in the retraction state, it is easy to perform the setting work of the gun drill 5.
(95) ii) Setting of Swing Stopping Device
(96) After the gun drill 5 is attached, the swing stopping devices 6, 7 shift all the units into the steady action device as in the operation described above, and loosely hold the gun drill 5 by each of the finger units 65, 75.
(97) In addition, at this time, depending on the length of the workpiece W, a part of the swing stopping devices 6, 7 near the spindle unit 2 may not work.
(98) iii) Perforation by Gun Drill and Retraction of Swing Stopping Device
(99) Next, when the gun drill 5 is driven, the front end of the gun drill 5 acts on the workpiece W to start the perforation action. In addition, in a perforation process, the workpiece W is fixed to the workpiece holder 4 having a table structure for example and only the gun drill 5 is rotationally driven, and besides, there is also a method in which the workpiece W side is rotated in a direction opposite to the gun drill 5.
(100) Then, as the perforation action proceeds, the spindle unit 2 moves to the workpiece W side as shown in
(101) After that, when the perforation work is nearly completed, the last remaining swing stopping devices 6, 7 near the chip box 3 also retract, and the spindle unit 2 is brought to a position closest to the chip box 3.
(102) As is clear from the operating mode, the total length of the gun drill 5 can be reduced to about a half of the margin dimension required conventionally, resulting in stable operation.
REFERENCE SIGNS LIST
(103) 1 gun drill machine 2 spindle unit 20 casing 21 stator 22 rotor 23 spindle 24 bearing 25 oil hole 26 oil supply pipe 27 nut (for chuck) 3 chip box 30 casing 31 gizmo seal 31a drill hole 32 drill bush 32a drill hole 35 chuck 4 workpiece holder 41 relative rotation unit 42 chuck 5 gun drill 51 V-groove 52 oil hole 6 swing stopping device (link type) 60 support post 60A cylinder support 60B arm support 61 derricking arm 61P arm pivot 61S arm set spring 61F (derricking side) finger 62 swing stopping guide 62A guide groove 63 opening/closing link 63F (opening/closing side) finger 63P opening/closing link pivot 63D shift passive part 63S link set spring 64 swing stopping guide 64A guide groove 65 finger unit 66 shift cylinder 66P cylinder pivot 67 shift rod 67E rod end 67P rod pivot 7 swing stopping device (slide type) 70 guide rail 71 slide unit 72 slide block 72G linear guide 73 finger support 74 opening/closing guide part 75 finger unit 75A (upper) finger 75B (lower) finger 75d shift receiving pivot 75G swing stopping guide 75P finger pivot 75S set spring 76 finger shifter 76A upper finger shifter 76B lower finger shifter 76C link piece 76D link piece 76P shift pivot 77 cylinder support 78 slide shift cylinder (shift device) 79 shift rod 8 control panel d0 interval dx interval B bed H deep hole M4 motor R2 rail R4 rail W workpiece Z free zone