HEAT EXCHANGER
20170332513 · 2017-11-16
Assignee
Inventors
Cpc classification
F28D2021/0024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/0131
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D7/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D21/0007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/43
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D7/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H05K7/202
ELECTRICITY
F28D7/024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
H05K7/20
ELECTRICITY
F28F1/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A heat exchanger assembly including at least one coil shaped heat exchanger pipe assembly for passing through a fluid to be heated. The heat exchanger pipe assembly has an inlet and an outlet and includes coil windings extending concentrically around a coil axis. The heat exchanger assembly further includes a housing in which the heat exchanger pipe assembly is received, such that a flue gas transport gap extends between the heat exchanger pipe assembly and the circumferential wall. In use, hot flue gas passes the coil windings, thereby imparting the heat to the fluid present in the heat exchanger pipe assembly. The housing has a first and a second end wall which close off a first end and a second end of the circumferential wall. The second end wall includes a burner cover opening in which a burner cover can be mounted. The housing is made of plastic and the heat exchanger pipe assembly is clamped in axial direction between the first and the second end wall of the plastic housing.
Claims
1. A heat exchanger assembly comprising: at least one coil shaped heat exchanger pipe assembly for passing through a fluid to be heated, wherein the heat exchanger pipe assembly has an inlet and an outlet and wherein the heat exchanger pipe assembly comprises coil windings which extend concentrically around a coil axis, wherein the heat exchanger pipe assembly on a radial inner side bounds an inner space which comprises a burner chamber part; a housing in which the heat exchanger pipe assembly is received, wherein the housing comprises: a circumferential wall which is substantially cylindrical and which defines a housing axis which substantially coincides with the coil axis, wherein an inner diameter of the circumferential wall is greater than an outer diameter of the heat exchanger pipe assembly, such that a flue gas transport gap extends between the heat exchanger pipe assembly and the circumferential wall; a first end wall which closes off a first end of the circumferential wall; and an exhaust for flue gases; wherein the heat exchanger assembly further comprises: a burner cover which is detachably connected with the housing and which comprises an air/fuel mixture connection; a burner which is connected with the burner cover and which extends substantially concentrically around a burner axis which substantially coincides with the housing axis and the coil axis, wherein the burner is situated in the burner chamber part, and wherein the burner is in fluid communication with the air/fuel mixture connection; wherein, in use, flue gases produced by the burner flow via the burner chamber part between said coil windings into the flue gas transport gap and wherein the flue gases eventually leave the housing via the exhaust; wherein the housing is divided in a first and a second housing part which are both made from plastic, wherein the first housing part includes the first end wall (26); the second housing part includes a second end wall, which second end wall closes off a second end of the circumferential wall at least partially and comprises a central burner cover opening which is closed off with the burner cover; the first and/or the second housing part include the circumferential wall; the heat exchanger pipe assembly is clamped in axial direction between the first and the second plastic end wall of the housing; wherein axial expansion forces exerted by the coil shaped heat exchanger pipe assembly, which occur in use as a result of an internal fluid pressure, are absorbed by the plastic first and second end walls of the housing.
2. The heat exchanger assembly according to claim 1, wherein the burner cover opening has a diameter that is greater than an inner diameter of the heat exchanger pipe assembly, wherein a radial outer area of the burner cover is in heat exchanging contact with the heat exchanger pipe assembly, such that in use the radial outer area of the burner cover is cooled by the heat exchanger pipe assembly.
3. The heat exchanger assembly according to claim 2, wherein a cover seal is confined between the cooled radial outer area of the burner cover and a part of the second, plastic end wall that bounds the central burner cover opening.
4. The heat exchanger assembly according to claim 1, comprising: a levelling ring having a rising surface, wherein the levelling ring is situated between a coil winding that extends closest to burner cover and the burner cover, wherein a side of the levelling ring facing the burner cover forms a first contact face which abuts in heat conducting contact against the burner cover, wherein a side of the levelling ring facing the heat exchanger pipe assembly forms a second contact face which abuts in heat conducting contact against the coil winding that extends closest to the burner cover, and wherein the levelling ring is made from heat conducting material.
5. The heat exchanger assembly according to claim 4, wherein a cover seal is confined between the cooled radial outer area of the burner cover and a part of the second, plastic end wall that bounds the central burner cover opening and wherein the cover seal is located on the side of the levelling ring that faces away from the heat exchanger pipe assembly.
6. The heat exchanger assembly according to claim 4, wherein the burner cover, at the location of the area where the levelling ring abuts against the burner cover, is provided with a relief whose shape corresponds to the shape of the levelling ring that comprises the rising surface.
7. The heat exchanger assembly according to claim 3, wherein the cover seal is clamped between a cylindrical wall part of the second end wall which extends substantially parallel to the central axis direction and a cylindrical wall part of the burner cover which extends substantially parallel to the central axis, such that a relative displacement of the burner cover with respect to the housing in the direction of the central axis has substantially no influence on the sealing action of the cover seal.
8. The heat exchanger assembly according to claim 1, comprising: a partition plate which extends parallel to the first and the second end wall and which separates the inner space which is bounded by the heat exchanger pipe assembly into the burner chamber part and a flue gas discharge part, wherein the burner chamber part of the inner space extends between the burner cover and an upstream side of the partition plate, and wherein the flue gas discharge part of the inner space extends from a downstream side of the partition plate in the direction of the second end wall; wherein, in use, flue gases produced by the burner flow via the burner chamber part between said coil windings that are situated on the upstream side of the partition plate into the flue gas transport gap and wherein the flue gases thereupon flow between said coil windings that are situated on the downstream side of the partition plate and thereby leave the flue gas transport gap and end up in the flue gas discharge part to then leave the housing via the exhaust for flue gases.
9. The heat exchanger assembly according to claim 1, wherein the housing is divided into the first and the second housing part by a separating plane extending obliquely to the central axis, wherein the first housing part, in addition to the first end wall, further includes a part of the circumferential wall, wherein the circumferential wall of the first housing part has a low side and a high side, wherein a first pipe assembly lead-through is situated in the low side of the first housing part, wherein the second housing part, in addition to the second end wall, further includes a part of the circumferential wall, wherein the circumferential wall of the second housing part has a low side and a high side, wherein a second pipe assembly lead-through is situated in the low side of the second housing part.
10. The heat exchanger assembly according to claim 1, wherein the coil shaped heat exchanger pipe assembly comprises an outer tube and an inner tube, wherein the outer tube is a first medium carrying duct and wherein the inner tube is a second medium carrying duct.
11. The heat exchanger assembly according to claim 10, wherein the outer tube is a central heating water carrying duct and wherein the inner tube (12b) is a sanitary water carrying duct.
12. The heat exchanger assembly according to claim 2, comprising: a levelling ring having a rising surface, wherein the levelling ring is situated between a coil winding that extends closest to burner cover and the burner cover, wherein a side of the levelling ring facing the burner cover forms a first contact face which abuts in heat conducting contact against the burner cover, wherein a side of the levelling ring facing the heat exchanger pipe assembly forms a second contact face which abuts in heat conducting contact against the coil winding that extends closest to the burner cover, and wherein the levelling ring is made from heat conducting material.
13. The heat exchanger assembly according to claim 3, comprising: a levelling ring having a rising surface, wherein the levelling ring is situated between a coil winding that extends closest to burner cover and the burner cover, wherein a side of the levelling ring facing the burner cover forms a first contact face which abuts in heat conducting contact against the burner cover, wherein a side of the levelling ring facing the heat exchanger pipe assembly forms a second contact face which abuts in heat conducting contact against the coil winding that extends closest to the burner cover, and wherein the levelling ring is made from heat conducting material.
14. The heat exchanger assembly according to claim 5, wherein the burner cover, at the location of the area where the levelling ring abuts against the burner cover, is provided with a relief whose shape corresponds to the shape of the levelling ring that comprises the rising surface.
15. The heat exchanger assembly according to claim 2, comprising: a partition plate which extends parallel to the first and the second end wall and which separates the inner space which is bounded by the heat exchanger pipe assembly into the burner chamber part and a flue gas discharge part, wherein the burner chamber part of the inner space extends between the burner cover and an upstream side of the partition plate, and wherein the flue gas discharge part of the inner space extends from a downstream side of the partition plate in the direction of the second end wall; wherein, in use, flue gases produced by the burner flow via the burner chamber part between said coil windings that are situated on the upstream side of the partition plate into the flue gas transport gap and wherein the flue gases thereupon flow between said coil windings that are situated on the downstream side of the partition plate and thereby leave the flue gas transport gap and end up in the flue gas discharge part to then leave the housing via the exhaust for flue gases.
16. The heat exchanger assembly according to claim 3, comprising: a partition plate which extends parallel to the first and the second end wall and which separates the inner space which is bounded by the heat exchanger pipe assembly into the burner chamber part and a flue gas discharge part, wherein the burner chamber part of the inner space extends between the burner cover and an upstream side of the partition plate, and wherein the flue gas discharge part of the inner space extends from a downstream side of the partition plate in the direction of the second end wall; wherein, in use, flue gases produced by the burner flow via the burner chamber part between said coil windings that are situated on the upstream side of the partition plate into the flue gas transport gap and wherein the flue gases thereupon flow between said coil windings that are situated on the downstream side of the partition plate and thereby leave the flue gas transport gap and end up in the flue gas discharge part to then leave the housing via the exhaust for flue gases.
17. The heat exchanger assembly according to claim 4, comprising: a partition plate which extends parallel to the first and the second end wall and which separates the inner space which is bounded by the heat exchanger pipe assembly into the burner chamber part and a flue gas discharge part, wherein the burner chamber part of the inner space extends between the burner cover and an upstream side of the partition plate, and wherein the flue gas discharge part of the inner space extends from a downstream side of the partition plate in the direction of the second end wall; wherein, in use, flue gases produced by the burner flow via the burner chamber part between said coil windings that are situated on the upstream side of the partition plate into the flue gas transport gap and wherein the flue gases thereupon flow between said coil windings that are situated on the downstream side of the partition plate and thereby leave the flue gas transport gap and end up in the flue gas discharge part to then leave the housing via the exhaust for flue gases.
18. The heat exchanger assembly according to claim 5, comprising: a partition plate which extends parallel to the first and the second end wall and which separates the inner space which is bounded by the heat exchanger pipe assembly into the burner chamber part and a flue gas discharge part, wherein the burner chamber part of the inner space extends between the burner cover and an upstream side of the partition plate, and wherein the flue gas discharge part of the inner space extends from a downstream side of the partition plate in the direction of the second end wall; wherein, in use, flue gases produced by the burner flow via the burner chamber part between said coil windings that are situated on the upstream side of the partition plate into the flue gas transport gap and wherein the flue gases thereupon flow between said coil windings that are situated on the downstream side of the partition plate and thereby leave the flue gas transport gap and end up in the flue gas discharge part to then leave the housing via the exhaust for flue gases.
19. The heat exchanger assembly according to claim 6, comprising: a partition plate which extends parallel to the first and the second end wall and which separates the inner space which is bounded by the heat exchanger pipe assembly into the burner chamber part and a flue gas discharge part, wherein the burner chamber part of the inner space extends between the burner cover and an upstream side of the partition plate, and wherein the flue gas discharge part of the inner space extends from a downstream side of the partition plate in the direction of the second end wall; wherein, in use, flue gases produced by the burner flow via the burner chamber part between said coil windings that are situated on the upstream side of the partition plate into the flue gas transport gap and wherein the flue gases thereupon flow between said coil windings that are situated on the downstream side of the partition plate and thereby leave the flue gas transport gap and end up in the flue gas discharge part to then leave the housing via the exhaust for flue gases.
20. The heat exchanger assembly according to claim 7, comprising: a partition plate which extends parallel to the first and the second end wall and which separates the inner space which is bounded by the heat exchanger pipe assembly into the burner chamber part and a flue gas discharge part, wherein the burner chamber part of the inner space extends between the burner cover and an upstream side of the partition plate, and wherein the flue gas discharge part of the inner space extends from a downstream side of the partition plate in the direction of the second end wall; wherein, in use, flue gases produced by the burner flow via the burner chamber part between said coil windings that are situated on the upstream side of the partition plate into the flue gas transport gap and wherein the flue gases thereupon flow between said coil windings that are situated on the downstream side of the partition plate and thereby leave the flue gas transport gap and end up in the flue gas discharge part to then leave the housing via the exhaust for flue gases.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION
[0022]
[0023] In most general terms, the invention provides a heat exchanger assembly 10 which comprises at least one coil shaped heat exchanger pipe assembly 12 (see
[0024] In themselves, the above-mentioned features of the heat exchanger assembly 10 are known from US2006/0196450 A1.
[0025] The heat exchanger 10 is characterized according to the invention in that the housing 20, 21 is divided into a first 20 and a second 21 housing part which are both made from plastic, wherein the first housing part 20 includes the first end wall 26 and wherein the second housing part 21 includes a second end wall 36, which second end wall 36 closes off a second end of the circumferential wall 22 at least partially and comprises a central burner cover opening which is closed off with the burner cover 30. Here, the first 20 and/or the second 21 housing part define the circumferential wall 22 and the heat exchanger pipe assembly 12 is clamped in axial direction between the first 26 and the second 36 plastic end wall of the housing 20, 21.
[0026] The advantages of such a heat exchanger assembly 10 have already been described hereinbefore in the section “summary of the invention”, which is now referred to.
[0027] In an embodiment, the burner cover opening can have a diameter that is greater than an inner diameter of the heat exchanger pipe assembly 12. A radial outer area of the burner cover 30 is then in heat exchanging contact with the heat exchanger pipe assembly 12, such that in use the radial outer area of the burner cover 30 is cooled by the heat exchanger pipe assembly 12. For this, see, for example,
[0028] Due to the radial outer area of the burner cover being cooled by the heat exchanger pipe assembly 12, no metal mount that is part of the housing is necessary for the burner cover 30. This is because due to the outer circumference of the burner cover 30 being relatively cool, a direct contact, possibly with interposition of a cover seal 38, between the burner cover 30 and the plastic second housing part 21 is possible.
[0029] In an embodiment, a cover seal 38 may be confined between the cooled radial outer area of the burner cover 30 and a part of the second plastic end wall 36 that bounds the central burner cover opening.
[0030] If the cover seal 38 for some reason should not seal properly, the flue gases, before reaching the gap that is sealed by the cover seal 38, first flow along the relatively cool coil shaped heat exchanger pipe assembly 12 before being able to escape from the housing 20, 21 along the cover seal 38. Therefore, no hot flue gases flow out. The flexible cover seal 38 is therefore situated in a relatively cool area. As a result, the freedom regarding the choice of the material of the cover seal 38 is relatively great, since there are no particular requirements as regards the temperature resistance of the cover seal 38.
[0031] The cover seal 38 has at least a twofold close-off function in that it closes off two potential leakage flows, namely: [0032] flue gas coming from the burner chamber part 18 seeking to escape to the outside is stopped; [0033] flue gas coming from the flue gas transport gap 24 seeking to escape to the outside is stopped.
[0034] Moreover, the cover seal 38 can further fulfill a heat insulating function which limits transfer of heat from the burner cover 30 to the plastic, second end wall 36.
[0035] In an embodiment, the heat exchanger assembly 10 may comprise a levelling ring 40 having a rising surface 42 (see
[0036] As a result of the levelling ring 40, the coil shaped heat exchanger pipe assembly 12 can be manufactured in a particularly simple manner. The coil windings 12′ of the heat exchanger pipe assembly 12 that are located at the axial ends do not need to be especially flattened or otherwise shaped in order for the end faces of the coil shaped heat exchanger pipe assembly 12 to extend perpendicular to the central axis L. Also the space that is present between the exit free end of the heat exchanger pipe assembly 12 that forms the outlet 16 and the coil shaped winding 12′ that is closest to the burner cover 30 can be bridged with the help of the levelling ring 40. To that end, the levelling ring 40 is provided with the rising surface 42 which is clearly visible in
[0037] In an embodiment, of which an example is shown in the figures, the cover seal 38 may be located on the side 40a of the levelling ring 40 facing away from the heat exchanger pipe assembly 12. See in particular
[0038] In an embodiment, of which an example is shown in the figures, the burner cover 30, at the location of the area where the levelling ring 40 abuts against the burner cover 30, may be provided with a relief whose shape corresponds to the shape of levelling ring 40 with the rising surface 42. The relief in the burner cover 30 is most clearly seen in
[0039] Due to the burner cover 30 being provided with a relief, the axial dimension of the heat exchanger assembly 10, that is, the depth of the heat exchanger viewed in the direction of the axis L, can be kept relatively small because the burner cover 30 only needs to have an elevation adjacent the outlet 16. The remainder of the burner cover 30 can substantially extend adjacent the coil winding 12′ that is closest to the burner cover 30. A small axial dimension of the heat exchanger assembly 10 is of great relevance in connection with the overall dimensions that are necessary for the heat exchanger assembly 10 regarding installation.
[0040] In an embodiment, of which an example is visible in
[0041] In an embodiment, of which an example is shown in the figures and is visible in
[0042] With such a construction a two-stage heat transfer of the heat of the flue gases to the medium in the heat exchanger pipe assembly 12 is obtained. What can thus be accomplished is that in the second stage a further-reaching condensation of the water vapor present in the flue gases is effected, leading to a heat exchanger with a particularly high efficiency.
[0043] In an embodiment, the housing 20, 21 may be divided into the first 20 and the second 21 housing part by a separating plane extending obliquely to the central axis L. Then the first housing part 20, in addition to the first end wall 26, further includes a part of the circumferential wall 22. The circumferential wall 22 of the first housing part 20 has a low side and a high side. In the low side of the first housing part 20 there is a first pipe assembly lead-through 54. Then the second housing part 21, in addition to the second end wall 36, further includes a part of the circumferential wall 22. The circumferential wall 22 of the second housing part 21 likewise has a low side and a high side. In the low side of the second housing part 21 there is a second pipe assembly lead-through 56.
[0044] Due to the pipe assembly lead-throughs 54, 56 being situated in the low side of the circumferential wall 22 of the respective housing parts 20, 21, the heat exchanger pipe assembly 12 can be placed in the first housing part 20 in a simple manner and thereupon the second housing part 21 can be placed over the heat exchanger pipe assembly 12 in a simple manner for connection with the first housing part 20. Thereupon the two housing parts can be connected to each other with, for example, screws or bolts 58 (see
[0045] In an embodiment, the coil shaped heat exchanger pipe assembly 12 can comprise an outer tube 12a and an inner tube 12b (see
[0046] The invention is not limited in any way to the above-described embodiments nor to the example shown in the figures. It is possible, for instance, that the heat exchanger pipe assembly 12 comprises a number of sub-heat exchanger pipe assemblies placed in line in axial direction, each having their own inlet and outlet. Further, it is possible that more than one partition plate is set up in the inner space bounded by the heat exchanger assembly 12, to form a multi-stage heat exchanger where the flue gas passes the inner space and the circumferential gap more than once.
[0047] The various embodiments which have been described above can be applied independently of each other and be combined with each other in different ways. The reference numerals in the detailed description and the claims do not limit the description of the embodiments and the claims and serve for clarification only.