Injection Device with an Electronic Detector
20230166045 · 2023-06-01
Inventors
- Philipp Troebner (Frankfurt am Main, DE)
- Stefan Alt (Frankfurt am Main, DE)
- Thomas Klemm (Frankfurt am Main, DE)
- Patrick Steiner (Frankfurt am Main, DE)
- Philipp Mueller (Wil, CH)
- Martin Rebmann (Wil, CH)
Cpc classification
A61M5/20
HUMAN NECESSITIES
A61M5/31551
HUMAN NECESSITIES
A61M5/31568
HUMAN NECESSITIES
A61M5/24
HUMAN NECESSITIES
International classification
A61M5/315
HUMAN NECESSITIES
A61M5/20
HUMAN NECESSITIES
Abstract
The present disclosure relates to an injection device for administering of a dose of a medicament. The injection device includes a housing that configured to accommodates a cartridge filled with the medicament, a first component movable relative to the housing along the longitudinal direction between an initial position and a trigger position for dispensing of the dose of the medicament, a second component rotatable relative to the housing for at least one of setting of the dose or dispensing of the dose, a cavity provided in or formed by at least one of the first component and the second component, the cavity been sized to accommodate an electronic detector, and at least a first gasket fastened to one of the housing, the first component and the second component and configured to seal the cavity against ingress of impurities at least while the first component is in the initial position.
Claims
1-15. (canceled)
16. An injection device for administering a dose of a medicament, the injection device comprising: a housing extending along a longitudinal direction and configured to accommodate a cartridge filled with the medicament; a drive mechanism configured to operably engage with the cartridge for dispensing the dose of the medicament; a first component movable relative to the housing along the longitudinal direction between an initial position and a trigger position for dispensing the dose; a second component rotatable relative to the housing for at least one of setting the dose or dispensing the dose; a cavity provided in or formed by at least one of the first component or the second component, wherein the cavity is sized to accommodate an electronic detector, wherein one of the first component and the second component is configured for attachment of the electronic detector, and the electronic detector is configured to recognize a code provided on the other one of the first component and the second component; and at least one first gasket fastened to one of the housing, the first component, and the second component, wherein the at least one first gasket is configured to seal the cavity against an ingress of impurities at least while the first component is in the initial position.
17. The injection device according to claim 16, wherein the second component is rotatable relative to the first component during at least one of setting the dose and dispensing the dose.
18. The injection device according to claim 16, wherein the code comprises a rotary encoding.
19. The injection device according to claim 16, wherein the first component is movable relative to the second component along the longitudinal direction into the trigger position for dispensing the dose.
20. The injection device according to claim 16, wherein when the first component is in the initial position, the at least one first gasket is sealingly engaged with at least two of the housing, the first component, and the second component.
21. The injection device according to claim 16, wherein when the first component is in the trigger position, the at least one first gasket is fastened to one of the housing, the first component, and the second component, and is disengaged from the other two of the housing, the first component, and the second component.
22. The injection device according to claim 16, further comprising at least a second gasket fastened to that one of the housing, the first component, and the second component, wherein the second gasket is not fastened with the first gasket.
23. The injection device according to claim 22, wherein the first gasket and the second gasket are mutually engaged when the first component is in the initial position, and wherein the first gasket and the second gasket are disengaged from each other when the first component is in the trigger position.
24. The injection device according to claim 16, wherein the at least one first gasket is provided on one of a proximal end face of the housing and a longitudinal end face of one of the first component and the second component.
25. The injection device according to claim 24, wherein the at least one first gasket is sealingly engaged with the proximal end face and the longitudinal end face when the first component is in the initial position.
26. The injection device according to claim 16, wherein the first component comprises a first sidewall, and the second component comprises a second sidewall at least partially surrounding the first sidewall.
27. The injection device according to claim 26, wherein the at least one first gasket is fastened to one of the first sidewall or the second sidewall, and the at least one first gasket faces towards the other one of the first sidewall and the second sidewall.
28. The injection device according to claim 26, wherein the at least one first gasket is attached to one of the first sidewall and the second sidewall, and the at least one first gasket protrudes towards the other one of the first sidewall and the second sidewall.
29. The injection device according to claim 26, wherein at least one of the first sidewall or the second sidewall comprises at least one of a tapering section, a curved section, or a bulged section in the longitudinal direction.
30. The injection device according to claim 26, wherein the at least one first gasket is in a sealing engagement with the first sidewall and with the second sidewall when the first component is in the initial position.
31. The injection device according to claim 26, wherein the at least one first gasket is sealingly disengaged from at least one of the first sidewall and the second sidewall when the first component is in the trigger position.
32. The injection device according to claim 16, wherein the first component comprises a trigger provided at a proximal end of the injection device and distally depressible in the longitudinal direction for dispensing the dose.
33. The injection device according to claim 16, wherein the second component comprises one of a dose dial and a dial extension rotatable relative to the housing for setting the dose.
34. The injection device according to claim 16, further comprising the cartridge filled with the medicament and arranged inside the housing.
35. The injection device according to claim 16, wherein the drive mechanism includes a clutch, wherein a distal movement of the clutch in the longitudinal direction relative to at least one of the second component or the housing causes switching of the drive mechanism from a dose setting mode to a dose dispensing mode.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0104] In the following, numerous examples of the injection device and the method of pairing a data logging device with an external electronic device will be described in greater detail by making reference to the drawings, in which:
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DETAILED DESCRIPTION
[0130] One example of a drug delivery device 1 for administering of a dose of a medicament 27 is illustrated in
[0131] The injection device 30 is a handheld pen-type injector. The injection device 30 may be implemented as a disposable injection device 30. It may comprise a pre-filled cartridge 6 arranged inside a cartridge holder 14. With a disposable injection device 30, the cartridge holder 14 may be non-detachably connected to a body 10 of a housing 32 of the injection device 30.
[0132] With other examples, the injection device 30 is a re-usable injection device, wherein the cartridge holder 14 is detachably connected to the body 10 for replacing an empty cartridge 6. At or near a distal end of the housing 32, hence at the distal end of the cartridge holder 14, there is provided a socket 28 configured to mount or to engage with an injection needle 15. The socket 28 may be implemented as a threaded socket and the injection needle 15 may comprise a needle hub begin correspondingly threaded to provide a threaded engagement with the socket 28.
[0133] Typically, the injection needle 15 is protected by an inner needle cap 16 and either by an outer needle cap 17 and/or a protective cap 18 that is configured to enclose and to protect a distal section of the housing 32 of the injection device 30. The body 10 may comprise and form a main housing part configured to accommodate a drive mechanism 34 as shown in
[0134] The cartridge 6 comprises a cylindrically-shaped or tubular-shaped barrel 25 sealed in proximal direction 3 by a bung 7 located inside the barrel 25. The cartridge six may be prefilled with a liquid medicament 27. The bung 7 is displaceable relative to the barrel 25 of the cartridge 6 in a distal direction 2 by means of a piston rod 20 of the drive mechanism 34. A distal end of the cartridge 6 is sealed by a pierceable seal 26 configured as a septum and being pierceable by a proximally directed tipped end of the injection needle 15. By attaching the injection needle 15 to the distal end of the cartridge holder 14 the seal 26 of the cartridge 6 is penetrated thereby establishing a fluid transferring access to the interior of the cartridge 6.
[0135] When the injection device 1 is configured to administer e.g. human insulin, the dosage set by a dose dial 12 at a proximal end of the injection device 1 may be displayed in so-called international units (IU, wherein 1 IU is the biological equivalent of about 45.5 μg of pure crystalline insulin (1/22 mg). The dose dial 12 may comprise a sleeve shaped knob at the proximal end of the housing 32 of the injection device 30.
[0136] As shown further in
[0137] The injection device 30 may be configured so that turning the dosage knob 12 causes a mechanical click sound to provide acoustical feedback to a user. The number sleeve 80 mechanically interacts with a piston in the insulin cartridge 6. When the needle 15 is stuck into a skin portion of a patient, and when the trigger 11 or injection button is pushed, the insulin dose displayed in the dosage window 13 will be ejected from injection device 1. When the needle 15 of the injection device 1 remains for a certain time in the skin portion after the trigger 11 is pushed, a high percentage of the dose is actually injected into the patient's body. Ejection of an insulin dose may also cause a mechanical click sound, which is however different from the sounds produced when using the dose dial 12.
[0138] In the illustrated embodiment, during delivery of the insulin dose, the dose dial 12 is turned to its initial position in an axial movement, that is to say without rotation, while the number sleeve 80 is rotated to return to its initial position, e.g. to display a dose of zero units.
[0139] The injection device 30 may be used for several injection processes until either the cartridge 6 is empty or the expiration date of the medicament in the injection device 1 (e.g. 28 days after the first use) is reached.
[0140] At least some components of an example of a drive mechanism 34 are illustrated in more detail in
[0141] Furthermore, there is provided a dose dial sleeve also denoted as number sleeve 80. The number sleeve 80 is located radially inward of the housing 10. A helical groove 81 is provided about an outer surface of the number sleeve 80. The body 10 is provided with the dosage window 13 through which a part of the outer surface of the number sleeve 80 can be seen. The body 10 is further provided with a helical rib at an inside sidewall portion, which helical rib is to be seated in the helical groove 81 of the number sleeve 80. The helical rib fixed to the body 10. It may be unitarily formed with the body 10. There may be provided first and second stops on the body 10 to limit a dose setting procedure during which the number sleeve 80 is rotated in a helical motion relative to the housing 10.
[0142] The dose dial 12 in form of a dose dial grip is disposed about an outer surface of the proximal end of the number sleeve 80. An outer diameter of the dose dial 12 typically corresponds to and matches with the outer diameter of a proximal end of the body 10. The dose dial 12 is secured to the number sleeve 80 to prevent relative movement there between. The dose dial 12 is provided with a central opening.
[0143] A trigger 11, also denoted as dose button is substantially T-shaped. It is provided at a proximal end of the injection device 10. A stem 64 of the trigger 11 extends through the opening in the dose dial 12. The stem 64 and hence the trigger 11 is retained for limited axial movement relative to the number sleeve 80. A head of the trigger 11 is generally circular. The trigger side wall or skirt extends from a periphery of the head and is further adapted to be seated in a proximally accessible annular recess of the dose dial 12. Typically, the trigger 11 is in axial or longitudinal engagement with a clutch 90, by way of which the drive mechanism is switchable from a default dose setting mode into a dose dispensing mode. In the dose dispensing mode, the injection device 30 is operable to expel or to dispense a dose of the medicament from the cartridge 6.
[0144] To dial a dose a user rotates the dose dial 12, along a dose incrementing direction 4, e.g. clockwise. Dialing of a dose may be accompanied by a clicking sound. In this way, audible and/or tactile feedback of the dose being dialed is provided. Dialing of a dose is further accompanied by a rotation of the number sleeve 80, which starts to extend from the body 10 towards the proximal direction 3 when dialed along a dose incrementing direction 4, e.g. in a clockwise sense.
[0145] The number sleeve 80, the dose dial 12 and the trigger may form part of a dial extension 70, hence and assembly of components of the drive mechanism 34 that starts to extend or to displace from the proximal end of the body 10 as a dose is dialed. During dispensing of a dose, hence when a user depresses the trigger 11 in distal direction 2, the dial extension 70 is subject to a distally directed movement relative to the body 10, hence along the distal direction 2. During such a dispensing motion, the number sleeve 80 is subject to a rotation along a dose decrementing direction 5, e.g. counter-clockwise.
[0146] The expelling mechanism or drive mechanism 34 as described above is only exemplary for one of a plurality of differently configured drive mechanisms that are generally implementable in a disposable or re-usable pen-injector. The drive mechanism as described above is explained in more detail e.g. in WO2004/078239A1, WO 2004/078240A1 or WO 2004/078241A1 the entirety of which being incorporated herein by reference.
[0147] The pen-type injection device 30 as illustrated in
[0148] For dispensing of the dose a user has to depress the injection button 11 provided at the proximal end of the dial extension 70.
[0149] The example of another injection device 30 as illustrated in
[0150] With the examples of
[0151] With the further example of an injection device 30 as illustrated in
[0152] Dialing or setting of a dose is obtained through a rotation of the dose dial 12 relative to the body 10. As illustrated in
[0153] With the examples of numerous injection devices 30 as illustrated in
[0154] With some examples of the injection device 30, the second component 200 is subject to a rotation relative to the first component 100 during at least one of setting of the dose and dispensing of the dose. In order to detect and to quantitatively measure the degree of relative rotation between the first component 100 and the second component 200 there is provided an electronic detector 300 in a cavity 150 that is provided by or formed by at least one or both of the first component 100 and the second component 200.
[0155] The electronic detector 300 comprises at least one electronic sensor 308, 310 provided or attached to one of the first component 100 and the second component 200. The electronic sensor 308, 310 communicates or interacts with a corresponding code 330 provided on the other one of the first component 100 and the second component 200. In the examples as illustrated in
[0156] In the example of
[0157] One end of the spring 116, typically implemented as a longitudinally extending compression spring is in longitudinal abutment with a distally facing abutment or abutment face 122 of the first component 100. An opposite end of the spring 160 is in abutment with a proximally facing counter abutment 220 of the second component 200. The counter abutment 220 may be provided in a bottom portion of a cup-shaped receptacle 210 provided or formed by the second component 200.
[0158] As illustrated further in
[0159] In the example as illustrated in
[0160] As illustrated in
[0161] Since the rotary encoding 332 is encoded in circumferential direction, the respective sensors 308, 310 are operable to detect and to quantitatively measure a degree of rotation of the first component 100 relative to the second components 200. A relative rotation between the first component 100 and the second component 200 may typically arise when the first component 100 is depressed in distal direction 2 relative to the second components 200 as illustrated in
[0162] As illustrated in
[0163] At the same time and due to the longitudinal displacement of the first component 100 relative to the second component 200 or relative to the housing 32 the electronic detector 30 may be activated. Additionally, there may be provided a switch or some other type of activation mechanism for the electronic detector 300 to set the electronic detector into an activated mode. The electronic detector 300 is typically provided with a printed circuit board 304, on which at least the processor 306 and the electronic sensor is 308, 310 are located. The electronic detector 300 is further provided with a battery 302.
[0164] Of course, the electronic detector 300 may be further equipped with an electronic storage operable to store the date and/or time of an injection and to store a size of a dose dispensed by the injection device 30. The electronic detector 300 may further comprise a clock generator in order to provide time information for storage of injection-related data in the electronic storage. The electronic detector may be further provided with a communication module, typically implemented as a wireless communication module. The communication module is typically configured and operable to establish a communication link with an external electronic device, such as a smart phone, a tablet computer, a smart watch or some other type of electronic mobile or electronic immobile device. With the communication module, data captured by the electronic detector 300 can be shared with other electronic devices for data analysis.
[0165] As it is illustrated in
[0166] Hence, between the sidewall 212 of the second component and the sidewall 112 of the first component 100 there is always provided a gap of predefined size in order to enable a smooth or relative displacement between the first and the second components 100, 200.
[0167] In the example as illustrated in
[0168] As it is further apparent from
[0169] As the first component 100 is moved or depressed in distal direction 2 relative to the second component 200 against the action of the return spring 160 as illustrated in
[0170] Even though the disengagement of the sidewall 112 from the gasket 400 temporally abrogates the sealing between the first and the second components 100, 200 it should be noted, that this abrogation of the sealing of the cavity 150 only takes place during a comparatively limited period of time, namely exclusively during dispensing of the dose. At the end of a dose dispensing procedure and when a distally directed thrust, typically exerted by a user onto the first component 100, is no longer present, the spring 160 serves to move and to return the first component 100 into the initial position as illustrated in
[0171] In the example of
[0172] Now, as the first component 100 is subject to a distally directed displacement, e.g. a distally directed sliding displacement relative to the second component 200 as illustrated in
[0173] In the further example of
[0174] With some examples, the PCB 304 may only intersect the sidewall 112 and may protrude radially outwardly from the sidewall 112. In the initial configuration or position of the first component 100 relative to the second component 200 the outwardly protruding portion of the PCB 304 is in sealing engagement with the first gasket 400 provided and fixed on the sidewall 212 of the second component 200. As the first component 100 and the PCB 304 fixed thereto is or are subject to a distally directed displacement as illustrated in
[0175] In the further example as illustrated in
[0176] In the further example as illustrated in
[0177] In the initial position of the first component 100 as illustrated in
[0178] In the example of
[0179] In
[0180] In the initial configuration as illustrated in
[0181] As illustrated in
[0182] Also here, the cavity 150 configured to accommodate both, the electronic detector 300 and the corresponding code 330 is sealed against ingress of impurities through the gasket 400 provided on the outside surface of the second sidewall 212 of the second component 200. In the initial configuration as illustrated in
[0183] As the first component is depressed or moved into the trigger position as illustrated in
[0184] Here, the second component 200 may become free to rotate relative to the first component for and during dispensing of the dose of the medicament.
[0185] With the example of
[0186] The further example as illustrated in
[0187] The clutch 90 is longitudinally biased by the return spring 160 relative to the second component 200. As illustrated in
[0188] In the example of
[0189] As shown in
[0190] Then, the second component 200 is free to rotate relative to the first component 100 and relative to the housing 32. Releasing the first component 100 during dose dispensing or at the end of a dose dispensing procedure leads to a proximally directed displacement of the first component 100 through the spring biased clutch 90 relative to the second component 200 thereby re-engaging the correspondingly-shaped toothed sections 130, 230 and re-establishing of the sealing of the cavity 150.
[0191] In the numerous examples of
[0192] With the example of
[0193] With the further example of
[0194] With the further example of
LIST OF REFERENCE NUMBERS
[0195] 1 drug delivery device [0196] 2 distal direction [0197] 3 first direction [0198] 4 second direction [0199] 5 dose decrementing direction [0200] 6 cartridge [0201] 7 bung [0202] 8 fixed window [0203] 10 body [0204] 11 trigger [0205] 12 dose dial [0206] 13 dosage window [0207] 14 cartridge holder [0208] 15 injection needle [0209] 16 inner needle cap [0210] 17 outer needle cap [0211] 18 protective cap [0212] 20 piston rod [0213] 21 bearing [0214] 22 threaded section [0215] 23 pressure foot [0216] 25 barrel [0217] 26 seal [0218] 27 medicament [0219] 28 socket [0220] 30 injection device [0221] 32 housing [0222] 33 label [0223] 34 drive mechanism [0224] 36 end face [0225] 64 stem [0226] 65 external electronic device [0227] 66 communication link [0228] 70 dial extension [0229] 71 sleeve [0230] 80 number sleeve [0231] 81 groove [0232] 90 clutch [0233] 92 extension [0234] 100 first component [0235] 106 end face [0236] 110 receptacle [0237] 112 sidewall [0238] 115 curved section [0239] 117 bulged section [0240] 118 aperture [0241] 120 aperture [0242] 122 abutment [0243] 130 toothed section [0244] 150 cavity [0245] 160 spring [0246] 200 second component [0247] 206 end face [0248] 210 receptacle [0249] 211 bottom [0250] 212 sidewall [0251] 215 tapering section [0252] 220 counter abutment [0253] 230 toothed section [0254] 300 electronic detector [0255] 302 battery [0256] 303 contact surface [0257] 304 PCB [0258] 306 processor [0259] 308 sensor [0260] 309 surface [0261] 310 sensor [0262] 330 code [0263] 332 rotary encoding [0264] 400 gasket [0265] 420 gasket [0266] 440 gasket