SUPERCHARGING SYSTEM OF INTERNAL COMBUSTION ENGINE AND METHOD OF CONTROLLING SUPERCHARGING SYSTEM
20170328268 · 2017-11-16
Assignee
Inventors
Cpc classification
F02B37/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B37/013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A supercharging system for an internal combustion engine provided with a plurality of turbochargers includes: a state-amount detection part configured to detect a state amount related to an operational state of the internal combustion engine; and a control part configured to control at least one of an intake flow-passage switching valve or an exhaust flow-passage switching valve so that an operation mode transitions from a first operation mode to a second operation mode if the state amount is at least a threshold selected corresponding to the state amount on the basis of a first threshold function, and so that the operation mode transitions from the second operation mode to the first operation mode if the state amount is less than a threshold selected corresponding to the state amount on the basis of a second threshold function. The first threshold function and the second threshold function are set to be different from each other.
Claims
1.-6. (canceled)
7. A supercharging system for an internal combustion engine, comprising: an internal combustion engine; a plurality of turbochargers configured to be capable of multi-stage supercharging of intake gas for the internal combustion engine; a state-amount detection part configured to detect a state amount related to an operational state of the internal combustion engine; an intake flow-passage switching valve configured to be capable of switching an intake flow passage of the intake gas of the internal combustion engine; an exhaust flow-passage switching valve configured to be capable of switching an exhaust flow passage of exhaust gas of the internal combustion engine; and a control part configured to control at least one of the intake flow-passage switching valve or the exhaust flow-passage switching valve so that an operation mode transitions from a first operation mode to a second operation mode, from among a plurality of operation modes determined in advance corresponding to the operational state, if the state amount is at least a threshold selected corresponding to the state amount on the basis of a first threshold function, and so that the operation mode transitions from the second operation mode to the first operation mode if the state amount is less than a threshold selected corresponding to the state amount on the basis of the second threshold function, wherein the plurality of turbochargers comprises: a first turbocharger; and a second turbocharger including an exhaust turbine disposed downstream of an exhaust turbine of the first turbocharger in the exhaust flow passage, and wherein the first threshold function and the second threshold function are set to be different from each other.
8. The supercharging system for an internal combustion engine according to claim 7, wherein the operational state is determined by a plurality of state amounts.
9. The supercharging system for an internal combustion engine according to claim 7, wherein the intake flow passage comprises: an intake in-line flow passage connected from outside to the internal combustion engine via a turbo compressor of the first turbocharger and a turbo compressor of the second turbocharger; and an intake bypass flow passage connecting an outlet side of the turbo compressor of the first turbocharger and an outlet side of second turbo compressor of the second turbocharger, wherein the exhaust flow passage includes: an exhaust in-line flow passage extending from the internal combustion engine to the outside via the exhaust turbine of the second turbocharger and the exhaust turbine of the first turbocharger; an exhaust first bypass flow passage connecting an inlet side of the exhaust turbine of the second turbocharger and an inlet side of the turbine of the first turbocharger; and an exhaust second bypass flow passage connecting an outlet side of the exhaust turbine of the second turbocharger and a downstream side of a downstream connection point between the exhaust first bypass flow passage and the exhaust in-line flow passage, wherein the intake flow-passage switching valve is a compressor bypass valve disposed in the intake bypass flow passage, and wherein the exhaust flow passage switching valve comprises an exhaust flow-rate control valve disposed in the exhaust first bypass flow passage, and a waste gate valve disposed in the exhaust second bypass flow passage.
10. The supercharging system for an internal combustion engine according to claim 7, wherein the controller is configured to control the operation mode to be capable of transitioning between: a first operation mode in which the compressor bypass valve, the exhaust-flow rate control valve, and the waste gate valve are controlled to be in a closed state; a second operation mode in which an opening degree of the compressor bypass valve is controlled while the exhaust flow-rate control valve and the waste gate valve are controlled to be in the closed state when the internal combustion engine is at a high-rotation side compared to the first operation mode; a third operation mode in which the compressor bypass valve and the exhaust-flow rate control valve are controlled to be in an open state while the waste gate valve is controlled to be in the closed state when the internal combustion engine is at a high-rotation side compared to the second operation mode; and a fourth operation mode in which an opening degree of the waste gate valve is controlled while the compressor bypass valve and the exhaust flow-rate control valve are controlled to be in the open state when the internal combustion engine is at a high-rotation side compared to the third operation mode.
11. A method of controlling a supercharging system for an internal combustion engine comprising: an internal combustion engine; a plurality of turbochargers configured to be capable of multi-stage supercharging of intake gas for the internal combustion engine; a state-amount detection part configured to detect a state amount related to an operational state of the internal combustion engine; an intake flow-passage switching valve configured to be capable of switching an intake flow passage of the intake gas of the internal combustion engine; an exhaust flow-passage switching valve configured to be capable of switching an exhaust flow passage of exhaust gas of the internal combustion engine, the plurality of turbochargers comprising: a first turbocharger; and a second turbocharger including an exhaust turbine disposed downstream of an exhaust turbine of the first turbocharger in the exhaust flow passage, the method comprising: a state amount detection step of detecting the state amount related to the operational state of the internal combustion engine with the state amount detection part; and a control step of controlling at least one of the intake flow-passage switching valve or the exhaust flow-passage switching valve so that an operation mode transitions from a first operation mode to a second operation mode, from among a plurality of operation modes determined in advance corresponding to the operational state, if the state amount is at least a threshold selected corresponding to the state amount on the basis of a first threshold function, and so that the operation mode transitions from the second operation mode to the first operation mode if the state amount is less than a threshold selected corresponding to the state amount on the basis of the second threshold function, wherein the first threshold function and the second threshold function are set to be different from each other.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
[0032] Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly specified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
[0033] For instance, an expression of relative or absolute arrangement such as “in a direction”, “along a direction”, “parallel”, “orthogonal”, “centered”, “concentric” and “coaxial” shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
[0034] Further, for instance, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
[0035] On the other hand, an expression such as “comprise”, “include”, “have”, “contain” and “constitute” are not intended to be exclusive of other components.
[0036]
[0037] The internal combustion engine 1 is a four-cylinder diesel engine, for instance. Intake air introduced from an intake system 4 undergoes compressed ignition combustion with fuel supplied from a common rail (not depicted) in a combustion chamber 6, and thereby power is generated. Exhaust gas produced in the combustion chamber 6 is discharged outside via an exhaust system 8.
[0038] The supercharging system 2 includes the first turbocharger 10A and the second turbocharger 10B. The first turbocharger 10A includes a turbo compressor 12A and an exhaust turbine 14A. The second turbocharger 10B includes a turbo compressor 12B and an exhaust turbine 14B. The two turbochargers 10A, 10B are turbochargers having substantially the same turbine capacity. In an in-line supercharging mode, the first turbocharger 10A on the upstream side of the exhaust flow passage functions as a high-pressure turbocharger, and the second turbocharger 10B on the downstream side of the exhaust flow passage functions as a low-pressure turbocharger.
[0039] The intake system 4 includes an intake in-line flow passage T1 connected to the internal combustion engine 1 via the turbo compressor 12A of the first turbocharger 10A and the turbo compressor 12B of the second turbocharger 10B from outside, and an intake bypass flow passage T2 connecting an outlet side of the turbo compressor 12A of the first turbocharger 10A and an outlet side of the turbo compressor 12B of the second turbocharger 10B. Further, a compressor bypass valve V1, which is an intake flow-passage switching valve, is disposed in the intake bypass flow passage T2. The compressor bypass valve V1 is a proportional control valve and is configured to be capable of controlling the flow rate continuously in accordance with the opening degree.
[0040] An inter cooler 16 for cooling supply air compressed and heated by a turbocharger is disposed between the internal combustion engine 1 and a downstream merging point 13 of the intake in-line flow passage T1 and the intake bypass flow passage T2. Further, an air cleaner 18 for purifying intake air is disposed in the vicinity of the inlet of the intake system 4.
[0041] The exhaust system 8 includes an exhaust in-line flow passage T3 extending from the internal combustion engine 1 to outside via the exhaust turbine 14B of the second turbocharger 10B and the exhaust turbine 14A of the first turbocharger 10A, an exhaust first bypass flow passage T4 connecting an inlet side of the exhaust turbine 14B of the second turbocharger 10B and an inlet side of the exhaust turbine 14A of the first turbocharger 10A, and an exhaust second bypass flow passage T5 connecting a downstream side of a downstream connection point between the exhaust first bypass flow passage T4 and the exhaust in-line flow passage T3 and the outlet side of the exhaust turbine 14B of the second turbocharger 10B. Further, an exhaust flow-rate control valve V2 is disposed in the exhaust first bypass flow passage T4, and a waste-gate valve V3 is disposed in the exhaust second bypass flow passage T5. The exhaust flow-rate control valve V2 and the waste-gate valve V3 are both an exhaust switching valve and is configured to be capable of controlling the flow rate continuously in accordance with the opening degree, thus serving as a proportional control valve.
[0042] A noise-canceling muffler 19 is disposed on the downstream side of a downstream merging point 21 between the exhaust in-line flow passage T3 and the exhaust second bypass flow passage T5, in the exhaust system 8.
[0043] The supercharging system 1 includes a controller 20, which is a control unit. The controller 20 is a computation processing unit, and includes a computation processing device such as a microprocessor. The controller 20 is capable of switching the flow passage of the intake system 4 and the exhaust system 8 by controlling the compressor bypass valve V1, the exhaust flow-rate control valve V2, and the waste-gate valve V3 in accordance with the following first to fourth operation modes.
[0044] Specifically, the controller 20 includes, to perform the following controls, a state-amount detection part 22 for detecting a state amount related to the operational state of the internal combustion engine 1, and a control part 24 for controlling at least one of the intake flow-passage switch valve or the exhaust flow-passage switch valve.
[0045] Next, the first to fourth operation modes will be described in detail.
[0046] In
[0047] The controller 20 selectively executes the first to fourth operation modes in response to the operational state of the internal combustion engine 1. The operational state is determined by a plurality of state amounts. In the example depicted in
[0048] In
[0049] In the first operation mode, the compressor bypass valve V1, the exhaust flow-rate control valve V2, and the waste-gate valve V3 are all controlled to be in a closed state (see
[0050] As described above, in the first operation mode, performed is an in-line supercharging mode in which the two turbochargers 10A, 10B are connected in series.
[0051] In the second operation mode, while the compressor bypass valve V1 and the waste-gate valve V3 are controlled to be in a closed state, the opening degree of the exhaust flow-rate control valve V2 is controlled (see
[0052] In the third operation mode, while the waste-gate valve V3 is controlled to be in a closed state, the compressor bypass valve V1 and the exhaust flow-rate control valve V2 are controlled to be in an open state (see
[0053] In the fourth operation mode, while the compressor bypass valve V1 and the exhaust flow-rate control valve V2 are controlled to be in an open state, the opening degree of the waste-gate valve V3 is controlled (see
[0054] Next, the transition between the above described operation modes will be described with reference to
[0055] As described above, the operation mode shifts from the first to fourth operation modes with an increase in the engine rotation speed and the fuel injection amount that define the operational state. As depicted in
[0056] The first threshold functions J.sub.12, J.sub.23, J.sub.34, and the second threshold functions J.sub.21, J.sub.32, J.sub.43 may be stored in a storage device such as a memory so as to be readable for the above controls when needed. In this case, the first threshold functions J.sub.12, J.sub.23, J.sub.34, and the second threshold functions J.sub.21, J.sub.32, J.sub.43 are determined as, for instance, a function of a relationship between the engine rotation speed and the threshold for fuel injection amount. For instance, in an example of the threshold functions depicted in
[0057] For instance, as a threshold for transition determination between the first operation mode and the second operation mode, prepared are the first threshold function J.sub.12 used for transition determination from the first operation mode to the second operation mode and the second threshold function J.sub.21 used for transition determination from the second operation mode to the first operation mode, and the threshold for fuel injection corresponding to an actual measurement value of the engine rotation speed is selected for each function. Furthermore, as a threshold for transition determination between the second operation mode and the third operation mode, prepared are the first threshold function J.sub.23 used for transition determination from the second operation mode to the third operation mode and the second threshold function J.sub.32 used for transition determination from the third operation mode to the second operation mode, and the threshold for fuel injection corresponding to an actual measurement value of the engine rotation speed is selected for each function. Furthermore, as a threshold for transition determination between the third operation mode and the fourth operation mode, prepared are the first threshold function J.sub.34 used for transition determination from the third operation mode to the fourth operation mode and the second threshold function J.sub.43 used for transition determination from the fourth operation mode to the third operation mode, and the threshold for fuel injection corresponding to an actual measurement value of the engine rotation speed is selected for each function.
[0058] As depicted in
[0059] Thus, in the present embodiment, as depicted in
[0060] Further, as depicted in
[0061] While the transition between the first operation mode and the second operation mode is described as an example in
[0062] Next, a method of controlling the supercharging system 2 having the above configuration will be described in detail.
[0063] The state amount-detection part 22 detects a state amount related to the operational state of the internal combustion engine 1 (step S1). In the present embodiment, the state-amount detection part 22 obtains an engine rotation speed and a fuel injection amount as a state amount.
[0064] The engine rotation speed is obtained from a rotation-speed sensor disposed in the internal combustion engine 1, for instance, and the fuel injection amount is obtained on the basis of a control signal transmitted to a fuel supply device (not depicted) of the internal combustion engine 1.
[0065] Subsequently, the control part 24 obtains a pre-stored relationship (see
[0066] Next, the control part 24 monitors the operational state (step S4), and compares the magnitude of the first threshold and the second threshold corresponding to the operation mode, thereby determining whether the condition for transition is satisfied (step S5). As a result, if the condition for transition is satisfied (step S5: YES), transition to an operation mode corresponding to the condition is executed (step S6). If the condition for transition is not satisfied (step S5: NO), transition of the operation mode is not performed, and the process returns (RETURN).
[0067] Next, transition depicted in
[0068] In the case of
[0069] The predetermined period used for determination in this case should be set to be sufficiently longer than the fluctuation period due to hunting.
[0070] As described above, according to the present invention, it is possible to provide a supercharging system of an internal combustion engine and a control method of a supercharging system, whereby a plurality of operation modes can be switched stably when performing a switch control on the plurality of operation modes on the basis of an operational state of the internal combustion engine 1.
INDUSTRIAL APPLICABILITY
[0071] The present disclosure can be suitably applied to a supercharging system of an internal combustion engine and a method of controlling the supercharging system.
DESCRIPTION OF REFERENCE NUMERALS
[0072] 1 Supercharging system [0073] 2 Internal combustion engine (engine) [0074] 4 Intake system [0075] 6 Combustion chamber [0076] 8 Exhaust system [0077] 10A High-pressure side turbocharger [0078] 10B Low-pressure side turbocharger [0079] 12A High-pressure side turbo compressor [0080] 12B Low-pressure side turbo compressor [0081] 13 Merging point [0082] 14A High-pressure side exhaust turbine [0083] 14B Low-pressure side exhaust turbine [0084] 16 Inter cooler [0085] 18 Air cleaner [0086] 19 Muffler [0087] 20 Controller [0088] 21 Merging point [0089] 22 State amount detection part [0090] 24 Control part