LITHIUM-ION BATTERY SYSTEM FOR COMBINED INTERNAL AND EXTERNAL HEATING AND CONTROL METHOD THEREOF

Abstract

A lithium-ion battery system and a control method for combined internal and external heating are provided. A battery is heated in a low-temperature environment through combined internal and external heating. The energy released during self-heating of the battery is fully used, and rapid heating of the battery in the low-temperature environment is implemented. A current adjustment module in a heating module is controlled to adjust a switch on-off frequency and a current on-off time during the heating, and loops with different heating resistances in a multi-loop heating film are selected through a resistance adjustment switch. In this way, target heating requirements of the battery are met, such as a high heating rate in a low-temperature environment, low energy consumption during the heating, and a small impact on battery life without jeopardizing safety during the heating.

Claims

1. A method for controlling heating by using a lithium-ion battery system, wherein the lithium-ion battery system comprises: a lithium-ion battery pack, a heating control module, a variable-resistance heating film, a data acquisition module, a current adjustment module, a heating film resistance adjustment switch, an external power supply, a heating loop switch, a battery management system, and an external heating unit; the variable-resistance heating film has a plurality of heating loops with different resistances and cooperates with the heating film resistance adjustment switch to switch between different loops; the data acquisition module acquires current, voltage, and temperature data of the lithium-ion battery pack and provides the temperature data of a battery to the battery management system; the battery management system controls the heating control module based on a present state of charge (SOC) and the temperature data of the battery to control the heating loop switch, to enable or disable heating; and the battery management system further provides control signal parameters for the heating control module based on the SOC and the temperature data; the current adjustment module adjusts a current on-off time and a current on-off frequency based on a control signal provided by the heating control module; and the heating control module controls the heating film resistance adjustment switch based on the control signal, selects a loop with a specified resistance, and in combination with control by the current adjustment module, enables the variable-resistance heating film to generate a total heating power and a heating rate that are required; the external heating unit is configured to supply power to the heating film when the SOC of the battery does not meet a self-heating condition and heat the battery through the variable-resistance heating film; the external power supply is configured to supply power to the variable-resistance heating film when the SOC of the battery does not meet the self-heating condition; and the method comprises the following steps: step (1): initializing the system wherein the battery management system determines the present SOC of the battery based on the current, the voltage, and the temperature data acquired by the data acquisition module and enables the heating when the temperature of the battery is lower than a preset heating temperature; and after the heating is enabled, the present SOC is compared with a preset minimum self-heating SOC, and when the present SOC is greater than the minimum self-heating SOC, combined internal and external heating is enabled; when the present SOC is small, the combined internal and external heating is disabled, and only external heating is used; and when the battery meets a condition of the combined internal and external heating, a heating module is turned on and remains in a standby state; step (2): setting heating parameters wherein the battery management system selects an optimal heating switch on-off frequency, switch-on time, and resistance of the heating film based on a preset heating strategy according to the present SOC, the temperature data, and target heating requirements of the battery and sends the selected control signal to the heating control module; step (3): performing heating wherein after receiving a heating command and the control parameters from the battery management system, the heating control module sends the control signal to the heating loop switch, the heating film resistance adjustment switch, and the current adjustment module; the heating loop switch is first switched on, a heating film loop selection switch switches on a loop with the selected resistance, and the current adjustment module finally starts to work; and the battery is discharged through a loop resistance of the heating film, heat generated by the battery implements internal heating, and heat generated by the heating film implements external heating; and step (4): stopping the heating wherein when the battery’s temperature reaches the preset target temperature, the heating control module controls the heating loop switch to be switched off, the current adjustment module stops working, and heating completion information is sent to the battery management system.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0023] FIG. 1 is a schematic flowchart of a control method according to the present disclosure;

[0024] FIG. 2 is a system control principle diagram according to the present disclosure; and

[0025] FIG. 3 is a principle diagram of heating control through external power supply according to the present disclosure.

[0026] Reference numerals: 1 -lithium-ion battery pack, 2 -heating loop switch, 3 -data acquisition module, 4 -current adjustment module, 5 -heating film resistance adjustment switch, 6 -variable-resistance heating film, 7 -heating control module, 8 -battery management system, 9 -external power supply, 10 -heating film loop selection switch, and 11 -external heating loop switch.

DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] The following clearly and completely describes the technical solutions of the present disclosure with reference to the accompanying drawings. The described embodiments are merely some rather than all the embodiments of the present disclosure. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present disclosure without creative efforts shall fall within the protection scope of the present disclosure.

[0028] As shown in FIG. 2, a lithium-ion battery system for combined internal and external heating provided in the present disclosure includes the following components:

[0029] a lithium-ion battery pack 1, a heating control module 7, a variable-resistance heating film 6, a data acquisition module 3, a current adjustment module 4, a heating film resistance adjustment switch 5, an external power supply 9, a heating loop switch 2, and a battery management system 8.

[0030] The variable-resistance heating film has a plurality of heating loops with different resistances and cooperates with the heating film resistance adjustment switch to switch between different loops.

[0031] The data acquisition module acquires the current, voltage, and temperature data of the lithium-ion battery pack and provides the temperature data to the battery management system. The battery management system controls the heating control module based on an SOC and the temperature data to control the heating loop switch to enable or disable heating. The battery management system further provides control signal parameters for the heating control module based on the SOC and the temperature data.

[0032] The current adjustment module adjusts a current on-off time and frequency based on a control signal provided by the heating control module. The heating control module controls the heating film resistance adjustment switch based on the control signal, and in combination with control by the current adjustment module, enables the variable-resistance heating film to generate the total heating power and heating rate that are required.

[0033] To heat the battery, the external power supply is configured to supply power to the heating film when the battery does not meet a self-heating condition.

[0034] As shown in FIG. 1, a control method of a lithium-ion battery system for combined internal and external heating provided in the present disclosure includes the following steps:

Step : Initialize the System

[0035] The battery management system determines the present SOC of the battery based on the current, the voltage, and the temperature data acquired by the data acquisition module and enables the heating if the temperature of the battery is lower than a preset heating temperature.

[0036] After the heating is enabled, the present SOC is compared with a preset minimum self-heating SOC. When the present SOC is greater than the minimum self-heating SOC, the combined internal and external heating is enabled. When the present SOC is small, the combined internal and external heating is disabled, and only the external power supply is used to supply power to the heating film. When the battery meets the condition of the combined internal and external heating, the heating module is turned on and remains in a standby state.

Step : Set Heating Parameters

[0037] The battery management system selects an optimal heating current frequency, switch-on time, the resistance of the heating film based on a preset heating strategy according to the SOC, the temperature data, target heating requirements (a short time taken to perform the heating and achieve low energy consumption and small impact on battery life without jeopardizing safety) and sends the selected control signal and parameters to the heating control module.

Step : Perform Heating

[0038] After receiving a heating command and the control parameters from the battery management system, the heating control module sends the control signal to the heating loop switch, the heating film resistance adjustment switch, and the current adjustment module. The heating loop switch is first switched on. A heating film loop selection switch switches on the loop with the selected resistance. The current adjustment module finally starts to work. The battery is discharged through a loop resistance of the heating film. The heat generated by the battery implements internal heating, and the heat generated by the heating film implements external heating.

Step : Stop the Heating

[0039] When the temperature of the battery reaches the preset target temperature, the heating control module controls the heating loop switch to be switched off, and the current adjustment module stops working. Heating completion information is sent to the battery management system.

[0040] FIG. 3 shows that in a preferred embodiment of the present disclosure, the external power supply 9 supplies power to implement heating and cooperates with a plurality of heating film loop selection switches 10 that can be separately controlled to provide heating resistances of 100 mΩ, 200 mΩ, 300 mΩ, and 400 mΩ, to achieve various total heating powers.

[0041] Although the embodiments of the present disclosure have been illustrated and described, it should be understood that those of ordinary skill in the art may make various changes, modifications, replacements, and variations to these embodiments without departing from the principle and spirit of the present disclosure, and the scope of the present disclosure is limited by the appended claims and their legal equivalents.