SWITCHING DEVICE FOR A MOTOR VEHICLE TRANSMISSION
20170328420 · 2017-11-16
Inventors
- Juergen BINDER (Schongau, DE)
- Sami OEZKAN (Murnau, DE)
- Peter ECHTLER (Schongau, DE)
- Andreas DEMPFLE (Eggenthal, DE)
- Philip MINKWITZ (Polling, DE)
- Tobias SCHULER (Altenstadt, DE)
- Christopher TRAUT (Untermeitingen, DE)
Cpc classification
F16H2200/0065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D25/0632
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D13/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2023/0681
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2023/0693
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2094
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D23/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2064
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0432
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2300/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D13/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/3026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2063/3093
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/0403
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2300/0214
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16D23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a shifting device for a motor vehicle transmission, comprising a first coupling component, a second coupling component rotatable about a transmission axis (A), an inner friction ring which has a conical surface on a radially outer face, an outer friction ring which has a conical surface on a radially inner face, and an intermediate friction ring which comprises a friction cone and is connected to the second coupling component for joint rotation with and for axial displacement with respect to the second coupling component, whilst the inner friction ring and the outer friction ring are connected to the first coupling component for joint rotation with and for axial displacement with respect to the first coupling component. The friction cone extends between the conical surfaces of the inner friction ring and outer friction ring, the coupling components being decoupled in the rotation direction in an axial starting position of the outer friction ring and being coupled in a frictional fit in the rotation direction in an axial frictional fit position of the outer friction ring. The intermediate friction ring has a C-shaped ring cross section extending peripherally in the circumferential direction, comprising a radially outer linear cone limb which forms the friction cone and comprises two substantially parallel conical friction surfaces, and comprising a radially inner linear axial limb which is integrally connected to the cone limb by a radial web.
Claims
1: A shifting device for a motor vehicle transmission, in particular for a fully automatic stepped transmission, comprising a first coupling component, a second coupling component rotatable about a transmission axis (A), an inner friction ring which has a conical surface on a radially outer face and is connected to the first coupling component for joint rotation with and for axial displacement with respect to the first coupling component, an outer friction ring which has a conical surface on a radial inner face and is connected to the first coupling component for joint rotation with and for axial displacement with respect to the first coupling component, and an intermediate friction ring which comprises a friction cone and is connected to the second coupling component for joint rotation with and for axial displacement with respect to the second coupling component, the friction cone extending between the conical surface of the inner friction ring and the conical surface of the outer friction ring, the first coupling component and the second coupling component being decoupled in the rotation direction in an axial starting position of the outer friction ring and being coupled in a frictional fit in the rotation direction in an axial frictional fit position of the outer friction ring, wherein the intermediate friction ring has a C-shaped ring cross section extending peripherally in the circumferential direction, comprising a radially outer linear cone limb which forms the friction cone and comprises two substantially parallel conical friction surfaces, and comprising a radially inner linear axial limb which is integrally connected to the cone limb by a radial web.
2: The shifting device according to claim 1, wherein the first coupling component is a transmission housing or an actuation sleeve connected to the transmission housing for joint rotation with and for axial displacement with respect to the transmission housing.
3: The shifting device according to claim 1, wherein the first coupling component is a transmission shaft or an actuation sleeve connected to the transmission shaft for joint rotation with and for axial displacement with respect to the transmission shaft.
4: The shifting device according to claim 1, wherein the inner friction ring and/or the outer friction ring are reshaped sheet metal parts.
5: The shifting device according to claim 1, wherein the intermediate friction ring is a sheet metal part reshaped to obtain a C-shape in cross section.
6: The shifting device according to claim 1, wherein the axial limb of the intermediate friction ring comprises an internal toothing on the radial inner side, which extends over the entire axial length of the axial limb.
7: The shifting device according to claim 6, wherein the second coupling component is a shifting shaft which has an external toothing engaged with the internal toothing of the intermediate friction ring.
8: The shifting device according to claim 1, wherein a spring element is provided which urges the inner friction ring and the outer friction ring axially into a ventilation position.
9: The shifting device according to claim 1, wherein the inner friction ring, the outer friction ring and the intermediate friction ring form a first friction ring set, and a second friction ring set is provided which comprises a further inner friction ring, a further outer friction ring and a further intermediate friction ring.
10: The shifting device according to claim 9, wherein the first friction ring set and the second friction ring set are arranged mirror-symmetrically, and the transmission axis (A) extends perpendicular to a plane of symmetry (E) of the friction ring sets.
11: The shifting device according to claim 9, wherein the inner friction ring and the further inner friction ring are each configured L-shaped in cross section and each comprise a cone limb and a radial limb extending radially outwards from the cone limb.
12: The shifting device according to claim 11, wherein the radial limbs are axially braced against one another, in such a way that the inner friction ring and the further inner friction ring form an inner lamella T-shaped in cross section.
13: The shifting device according to claim 11, wherein the radial limbs are in surface contact with one another, and the second coupling part is a hollow, perforated shifting shaft for internally oiling the friction surfaces.
14: The shifting device according to claim 11, wherein at least one of the radial limbs comprises spacers, spaced apart in the circumferential direction, for axially spacing apart the inner friction rings, the first coupling component comprising a duct, for externally oiling the friction surfaces, radially outside the spacers.
15: The shifting device according to claim 9, wherein the radially inner axial limb of the intermediate friction ring comprises limb projections spaced apart in the circumferential direction, which extend in the axial direction and engage in recesses of the further intermediate friction ring and of the second coupling component in an exact fit in the circumferential direction.
16: The shifting device according to claim 1, wherein the first coupling component is an axially displaceable actuation sleeve comprising an inner toothing and the second coupling component is a coupling disc comprising an outer toothing, the first coupling component and the second coupling component being decoupled in the rotational direction in an axial starting position of the first coupling component, being coupled in a frictional fit in the rotational direction in a frictional fit position of the first coupling component, and being coupled in a positive fit in the rotational direction via the inner toothing and the outer toothing in a positive fit position of the first coupling component.
17: The shifting device according to claim 16, wherein a spring element is provided for axially coupling the actuation sleeve to the outer friction ring, the spring element entraining the outer friction ring when the actuation sleeve is displaced from the starting position towards the positive fit position in a relaxed state of the spring element, and being axially decoupled from the actuation sleeve in a tensioned state of the spring element.
18: The shifting device according to claim 1, wherein a positive fit ring is provided, which is connected to the first coupling component for joint rotation with and for axial displacement with respect to the first coupling component, and has a claw toothing, the second coupling component being a coupling disc having a claw toothing, the coupling components being decoupled in the rotational direction in an axial starting position of the outer friction ring, being coupled in a frictional fit in the rotational direction in an axial frictional fit position of the outer friction ring, and being coupled in a positive fit in the rotational direction via the claw toothings in an axial positive fit position of the outer friction ring, an actuator unit being provided which in a blocking position blocks an axial movement of the outer friction ring from the frictional fit position into the positive fit position and in a release position releases an axial movement of the outer friction ring from the frictional fit position into the positive fit position.
19: The shifting device according to claim 10, wherein the inner friction ring and the further inner friction ring are each configured L-shaped in cross section and each comprise a cone limb and a radial limb extending radially outwards from the cone limb.
20: The shifting device according to claim 12, wherein the radial limbs are in surface contact with one another, and the second coupling part is a hollow, perforated shifting shaft for internally oiling the friction surfaces.
21: The shifting device according to claim 12, wherein at least one of the radial limbs comprises spacers, spaced apart in the circumferential direction, for axially spacing apart the inner friction rings, the first coupling component comprising a duct, for externally oiling the friction surfaces, radially outside the spacers.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
DETAILED DESCRIPTION
[0048]
[0049] The stepped transmission 10 further comprises shifting devices 26, 28, which can be exerted to a hydraulic pressure and can couple a transmission shaft either to a further transmission shaft or to the transmission housing 16 or decouple the transmission shaft from the further transmission shaft or the transmission housing 16.
[0050] A shifting device 26 which couples the transmission shaft to the transmission housing 16 is also referred to as a braking device, and a shifting device 28 which intercouples two transmission shafts is also referred to as a coupling device. In the present embodiment, six shifting devices 26, 28 are provided, of which three shifting devices 26 are formed as braking devices and three shifting devices 28 are formed as coupling devices. For example, in
[0051] Various shifting combinations of the shifting device 26, 28 thus result in transmission ratios between the drive shaft 18 and the driven shaft 20 which correspond to the individual gear ratios of the stepped transmission 10.
[0052] Since the general construction and mode of operation of fully automatic stepped transmissions 10 are already generally known from the prior art, these are not discussed in greater detail, and in the following merely the construction and functionality of the shifting devices 26, 28 according to the invention are described in detail.
[0053]
[0054] The friction cone 44 extends between the conical surface 36 of the inner friction ring 34 and the conical surface 40 of the outer friction ring 38, the first coupling component 30 and the second coupling component 32 being decoupled in the rotation direction in an axial starting position of the outer friction ring 38 and being coupled in a frictional fit in the rotation direction in an axial frictional fit position of the outer friction ring 38.
[0055] In the embodiment shown, the inner friction ring 34 and the outer friction ring 38 are reshaped sheet metal parts which can be produced at a low complexity of manufacture and which each have ring cross section peripherally a L-shaped in cross section. Between the inner friction ring 34, specifically a radially outwardly protruding limb of the inner friction ring 34, and the outer friction ring 38, specifically a radially outwardly protruding limb of the outer friction ring 38, a spring element 46 formed as a plate spring is provided, and urges the inner friction ring 34 and the outer friction ring 38 axially away from one another so as to bring about ventilation play. Thus, the ventilation position of the outer friction ring 38 also corresponds to the axial starting position thereof in the unactuated state of the shifting device 28.
[0056] The intermediate friction ring 42 is a sheet metal part shaped in a C shape, and thus has a C-shaped peripheral cross section peripherally in the circumferential direction. The C-shaped ring cross section comprises a radially outer linear cone limb, which forms the friction cone 44 and comprises two substantially parallel conical friction surfaces 48, and a radially inner linear axial limb 50, which is integrally connected to the cone limb by a radial web 52.
[0057] According to
[0058] According to
[0059] The large axial dimension of the toothing engagement results in exact and largely play-free axial guidance of the intermediate friction ring 42 relative to the second coupling component 32. This prevents or at least greatly reduces undesirable wobbling movement of the intermediate friction ring 42. Further, the internal toothing 54 and the external toothing 58 form comparatively large contact surfaces, in such a way that the torque-proof connection has a particularly high torque transmission capacity.
[0060] According to
[0061] In this case the friction ring sets 60, 62 are composed of identically constructed components, resulting in simple assembly with few different individual components.
[0062] In the embodiments of
[0063] In
[0064] In the embodiment of
[0065] Transmission oil for cooling the shifting device 26, 28 is provided “from the inside” via an axial through-duct in the hollow shifting shaft 56, and subsequently guided between the friction ring sets 60, 62 via the perforation in the shifting shaft 56. The transmission oil is pressed radially outwards, and has to make its way via the friction surfaces 48, since the radial limbs 66 of the inner friction rings 34, 35, which are in surface contact with one another, largely prevent a flow of oil radially outwards.
[0066] As is indicated in
[0067] In the embodiment of
[0068] Alternatively, it is also conceivable for the first coupling component 30 to be a transmission housing 16 or an axially displaceable actuation sleeve 72 rotationally engaged with the transmission housing 16. In this case, the shifting device 26 would specifically be a braking device.
[0069] In
[0070] Without the piston 76 being exerted to pressure, the outer friction ring 38 is urged into the axial starting position thereof, in which the coupling components 30, 32 are decoupled, by the spring elements 46. When the pressure chamber 74 and thus the piston 76 are exerted to pressure, the friction ring sets 60, 62 are pressed against an axial stop 78 against a spring force of the spring elements 46, the friction rings 34, 38, 42 and the further friction rings 35, 39, 43 forming friction contacts.
[0071] Finally, the outer friction ring 38 achieves its friction fit position in which the conical surfaces 36, 40 of the inner friction ring 34 and outer friction ring 38 are in contact with the conical friction surfaces 48 of the intermediate friction ring 42, in such a way that the coupling components 30, 32 are coupled in a frictional fit.
[0072] Further embodiments of the shifting device 26, 28 are disclosed in the following with reference to
[0073]
[0074] In
[0075] In
[0076] Transmission oil for cooling the shifting device 26, 28 is pressed radially inwards between the radial limbs 66 via the duct 82, before flowing around the cone limb 64 of the inner friction rings 34, 35 and flowing radially outwards again in a wavy line shape via the friction surfaces 48.
[0077]
[0078] Specifically, the radially inner axial limb 50 of the intermediate friction ring 42 comprises limb projections 84 spaced apart in the circumferential direction, which extend in the axial direction and engage in recesses 86 of the further intermediate friction ring 43 and a recess 87 of the second coupling component 32 in an exact fit in the circumferential direction. The recesses 86 in the further intermediate friction ring 43 are formed by interruptions in the axial limb 50, in such a way that the limb projections 84 extend in an exact fit between the remaining axial limb portions of the further intermediate friction ring 43.
[0079] This results in rotationally engaged coupling of the two intermediate friction rings 42, 43 and of the second coupling component 32 via a claw connection. Accordingly, the internal toothing 54 on the axial limbs 50 of the intermediate friction rings 42, 43 and the external toothing 58 of the shifting shaft 56 can be dispensed with.
[0080] In this case, the second coupling component 32 may be a coupling disc as indicated in
[0081] In particular from
[0082]
[0083] In
[0084] For axially coupling the first coupling component 30, configured as an actuation sleeve 72, to the outer friction ring 38, a spring element 94 in the form of a radially resilient C ring is provided, and entrains the outer friction ring 38 when the first coupling component 30 is displaced from the starting position towards the positive fit position in a relaxed state of the spring element 94, and is axially decoupled from the actuation sleeve 72 in a tensioned state of the spring element 94.
[0085] In
[0086]
[0087] This makes it clear that the surfaces of the intermediate friction rings 42, 43 which are mutually adjacent in the circumferential direction are chamfered in such a way that the intermediate friction rings 42, 43 are centred in the radial direction and orientated with respect to one another.
[0088]
[0089]
[0090] In this case, the shifting shaft 56 is rigidly connected to the coupling disc 90, and together with the coupling disc 90 forms the second coupling component 32.
[0091] Finally,
[0092] In the blocking position thereof (
[0093] Instead of the second friction ring set 62, in this embodiment a positive fit ring 104 is provided, which is connected to the first coupling component 30 so as to be rotationally engaged and axially displaceable and comprises a claw toothing 106.
[0094] The rotationally engaged connection of the intermediate friction ring 42 takes place analogously to
[0095] In this embodiment of the shifting device 26, 28, the first coupling component 30 and the second coupling component 32 are decoupled in the rotational direction in an axial starting position of the outer friction ring 38, coupled in a frictional fit in the rotational direction in a frictional fit position of the outer friction ring 38, and coupled in a positive fit in the rotational via the claw toothings 106, 108 in a positive fit position of the outer friction ring 38.
[0096] In
[0097] The actuator ring 110 comprises radially displaceable blocking pistons 114, which are uniformly distributed in the circumferential direction, and which are urged radially inwards against approach bevels 116 of the positive fit ring 104 and prevent axial displacement of the positive fit ring 104 towards the coupling disc 90 when the oil groove 112 is exerted to pressure. As a result, in addition, the axial movement of the outer friction ring 38 from the frictional fit position thereof into the positive fit position thereof is also prevented.
[0098] If the hydraulic pressure in the oil groove 112 decreases, for example after successful rotational speed equalisation, the blocking pistons 114 may be displaced radially outwards over the approach bevels 116 by an axial shifting force acting on the outer friction ring 38. The positive fit ring 104 can subsequently be displaced axially towards the coupling disc 90 until the claw toothings 106, 108 engage in one another, in such a way that the coupling components 30, 32 are coupled in a positive fit in the rotational direction.