Magnetic rod guide for a filter

Abstract

A magnetic rod guide for a filter is provided that includes a base for attachment to part of a filter, a through aperture through which a magnetic rod can move, and resilient engagement means. The resilient engagement means includes one or more resilient latches for holding the magnetic rod in one or more fixed positions relative to the guide. Each resilient latch is adapted to allow movement of the magnetic rod through the through aperture in either direction, for insertion into the filter or withdrawal from the filter into one of the fixed positions.

Claims

1. A magnetic filter comprising: a filter chamber; an inlet and an outlet; and at least one assembly of a magnetic rod and a magnetic rod guide, the magnetic rod being cylindrical and sized to slide through an aperture in the magnetic rod guide; wherein the magnetic rod includes: one or more co-operating engagement means for engaging with a resilient engagement means of the magnetic rod guide, the co-operating engagement means including a lower circumferential groove positioned towards a lower end of the magnetic rod and an upper circumferential groove positioned towards an upper end of the magnetic rod; a handle portion to one side of the magnetic rod guide, for use in moving the magnetic rod through the magnetic rod guide, in use the magnetic rod being movable relative to the magnetic rod guide into a position where the magnetic rod is held by the resilient engagement means; and wherein the magnetic rod guide includes: a base for attachment to a part of the filter; the aperture through which the magnetic rod can move; and the resilient engagement means includes at least one resilient latch releasably holding the magnetic rod in one or more fixed positions relative to the magnetic rod guide, the at least one resilient latch adapted to allow movement of the magnetic rod through the aperture in either direction, for insertion into the filter or withdrawal from the filter into one of the fixed positions.

2. The magnetic filter of claim 1, in which a plurality of magnetic rod and magnetic rod guide assemblies are fitted to the filter.

3. The magnetic filter of claim 2, in which the plurality of magnetic rod and magnetic rod guide assemblies are fitted to a lid of the filter.

4. The magnetic filter of claim 1, wherein a seal is provided for sealing the base to the filter.

5. The magnetic filter of claim 1, wherein a body extends away from the base, the through aperture extending through the body.

6. The magnetic filter of claim 4, wherein the through aperture is circular.

7. The magnetic filter of claim 5, wherein the or each resilient latch is a formed in the body and has a projection extending inwardly of the body for engagement in a recess in the magnetic rod.

8. The magnetic filter of claim 7, wherein the projection of the or each resilient latch is “V” shaped, the tip of the “V” shape extending inwardly of the body.

9. The magnetic filter of claim 5, wherein the or each resilient latch extends parallel to a central axis of the body.

10. The magnetic filter of claim 5, wherein a plurality of resilient latches is spaced around the body.

11. The magnetic filter of claim 10, wherein three resilient latches are spaced around the body.

12. The magnetic filter of claim 5, wherein reinforcing webs extend between the base and the body.

13. The magnetic filter of claim 1, wherein the magnetic rod guide is made from plastics.

14. The magnetic filter of claim 1, wherein the upper and lower circumferential grooves are “V” shaped, providing angled faces outwardly of the magnetic rod sloping upwardly and downwardly of the centre of each groove.

15. The magnetic filter of claim 1, wherein the handle portion is provided at the upper end of the magnetic rod.

16. The magnetic filter of claim 1, wherein the magnetic rod includes a plurality of magnets stacked one on top of the other, separated by ferrous metal spacers and held together about a central bar.

Description

DESCRIPTION OF THE DRAWINGS

(1) For a better understanding of the invention, and to show more clearly how it may be carried into effect, a preferred embodiment will now be described with reference to the accompanying drawings, in which:

(2) FIG. 1 is a perspective view of a magnetic filter having five magnetic rods held in magnetic rod guides of the invention, with the magnetic rods in an operable position within the filter;

(3) FIG. 2 is perspective view of the magnetic filter of FIG. 1, with the magnetic rods in a retracted position for cleaning of the filter;

(4) FIG. 3 is a perspective view of an example of magnetic rod guide;

(5) FIG. 4 is a cross-section through a magnetic rod suitable for use with the magnetic rod guide of FIG. 3;

(6) FIG. 5 is a cross-section through the magnetic filter of FIG. 1, with the magnetic rods in an operable position within the filter; and

(7) FIG. 6 is a cross-section through the magnetic filter of FIG. 1, with the magnetic rods in a retracted position for cleaning of the filter.

DESCRIPTION OF THE EMBODIMENT

(8) Referring firstly to FIG. 1, a magnetic filter is indicated generally at 10. The filter 10 has a body 12, typically manufactured as a cast pot. The body 12 includes a chamber. An inlet 14 and an outlet 16 are provided on either side of the body 12, but flow direction is unimportant and the filter can be positioned in a flow pipe in either orientation. In use, valves, not shown, are position on either side of the filter so that it can be isolated from a heating circuit. The inlet and outlet 14, 16 are each formed by circular flange 18 bounding a circular aperture in communication with the inside of the body 12. The filter is intended to be used in a hot water heating system and has an operating pressure of up to 10 bar. The filter 10 includes a bleed valve 12a and a drain 12b.

(9) A lid 20 of the filter 10 is provided in the form of a circular plate, which is bolted to a circular flange 22 provided at the top of the filter 10. A rubber seal (not shown) sits between the lid 20 and flange 22. Referring in particular to FIG. 5, magnet sleeves 24 with closed lower ends are welded to the underside of the lid 20. An aperture 26 is provided through the lid 20 for each sleeve 24, at the points where each sleeve 24 is sealed to the lid 20.

(10) Each sleeve 24 is spaced from its neighbouring sleeves 24. Each sleeve 24 is in the form of a tube with a closed end. Each sleeve 24 is made of steel in this embodiment. The closed end of each sleeve 24 is spaced from the bottom of the chamber in the filter 10. A plate is connected to the closed ends of the sleeves 24.

(11) In this embodiment, a guide 28 for a magnetic rod is provided over each aperture 26. In total, there are five guides 28. An enlarged view of a magnetic rod guide 28 is shown in isolation in FIG. 3. In this embodiment, each magnetic rod guide 28 is substantially identical and integrally moulded from plastic. Other materials may be used in alternative embodiments.

(12) Each magnetic rod guide has a body 28a with a base 28b. The body 28a extends upwardly from the base 28b. Holes 30 through the base 28b allow the magnetic rod guide to be bolted or otherwise fixed to the lid 20. The holes 30 are provided on opposite sides of the base 28b. It is envisaged that more than two fixing holes 30 may be provided, for example, three or four fixing holes spaced around the base, for example, equi-spaced around the base. Reinforcing columns or webs 32 are spaced equidistantly around the body 28a for support. A third reinforcing web 32 is hidden behind the body 28a in FIG. 3. A seal (not shown) is provided between the base 28b and the lid 20, preventing water from leaking into the magnet sleeve 24.

(13) Each magnetic rod guide 28 includes a through aperture 34, extending through the body 28a and base 28b, for receiving a magnetic rod. The through aperture 34 is circular in cross-section. The through aperture 34 is essentially a cylindrical bore extending along an axis of the body 28a. Resilient latches 36 are disposed around the periphery of the through aperture 34 for releasably engaging the magnetic rod. A V-shaped projection or detent 36a is provided near the end of each latch 36, facing inwardly to engage corresponding portions of the magnetic rod. The latches 36 are each positioned between the reinforcing webs 32.

(14) Each latch 36 is connected to the body 28a at its lower end, allowing outward flexing when a magnetic rod moves through the through aperture 34 in either direction. The sides of the latch 36 are spaced from the body 28a, so each latch 36 is free to pivot about its lower end when a magnetic rod is inserted or retracted through the guide 28. The top of each latch 36 is substantially at the same height as the top of the body 28a, but may be lower than the height of the body 28a.

(15) Each V-shaped detent 36a has a chamfered end to lower friction against the magnetic rod. Similarly, each V-shaped detent 36a is inwardly curved. Together, the curves of the detents 36a of the latches 36 collectively define arc portions of an incomplete circle, which complement the shape of the magnetic rod. The latches 36 are sufficiently resistant to flexing that they can support the weight of a magnetic rod without the rod slipping past the latches 36.

(16) Magnetic rods 38 are insertable into the filter 10, as seen in FIGS. 1 and 5. The magnetic rods 38 can be retracted from the filter 10, as seen in FIGS. 2 and 6. Five magnetic rods 38 are provided in a cross arrangement in this embodiment. The cross is positioned on a substantially central axis of the filter 10.

(17) A magnetic rod 38 is shown in isolation in FIG. 4. The rod 38 includes a stack or column of magnets 40 separated by ferrous metal spacers 42. The magnets 40 are secured to a central bar 44. A handle 46 is provided at the top of the rod 38 for pulling the rod 38 out of the filter 10, and also pushing the rod 38 back into the filter 10. The central bar 44 partially extends into the handle 46.

(18) Annular or circumferential grooves are provided around each rod 38. These grooves allow for each magnetic rod 38 to be fixed in different positions relative to its magnetic rod guide 28. One groove 48a is provided on the handle 46. A second groove 48b is provided near the opposite end of the rod 38, in the lower quartile of the rod. In this embodiment, the groove 48b is inset from the end, and indents the second magnet 40 from the end. It may indent the third magnet from the end. Both grooves 48a, 48b are substantially V-shaped. The grooves 48a, 48b therefore have complementary shapes to the detents 36a of the latches 36 of the magnetic rod guide 28. The upper groove 48a sits against the detents 36a when the magnetic rod 38 is provided inside the filter 10, in an operative position. The lower groove 48b sits against the detents 36a when the magnetic rod has been retracted from the filter 10.

(19) The handle 46 also includes another annular groove 48c. This provides a surface facing towards the lid 20 which aids gripping of the handle 46 when retracting the magnetic rod 38 from the filter 10. Alternatively, a plurality of grooves may be provided to improve grip of the handle.

(20) In use, the filter 10 is provided as part of a central heating system. During operation of the system, magnetic impurities are filtered from the water in the system and accumulate around the sleeves 24 due to the inserted magnetic rods 38. To clean the filter, the filter is first isolated by closing valves either side of the filter. The magnetic rods 38 can be retracted from the filter 10 through the respective apertures 26 in the lid 20. The sleeves do not then have magnets inside them. The magnetic rod guides 28 are bolted to the lid 20 and do not retract with the rods 38.

(21) Each magnetic rod 38 is retracted from the filter 10 by pulling on the respective handle 46. This force causes the groove 48a to bear against angled faces of the detents 36a of the retaining latches 36. The latches 36 are flexed outwardly from the rod 38 as a result, allowing the detents 36a to exit the groove 48a. The rod 38 then moves upwardly along a central axis of the magnetic rod guide 28, with the latches 36 held outwardly flexed as the V-shaped detents 36a run over the surface of the rod 38. When retracted sufficiently, the latches 36 are able to relax into the lower groove 48b, engaging the magnetic rod 38 and holding it in a retracted position, outside the filter 10. Repeating this for each magnetic rod 38 gives rise to an arrangement similar to those of FIGS. 2 and 6. If necessary, the rods 38 can be pulled further and deliberately removed from the lid 20, pulling the rod 38 free of the latches 36.

(22) With the rods 38 retracted, the drain 12b is opened and one of the valves to the filter is opened to flush water through the filter and out of the drain. This process washes the magnetite and other impurities which have built up off the sleeves and out of the drain. The rods 38 remain securely in place on the lid 20 due to the guides 28, unless deliberately removed as mentioned above. When cleaning is complete, the valve can be closed, the drain 28b closed and the valves both sides re-opened. Air can be bled off through the bleed valve. The rods 38 can then be inserted back into the sleeves 24 of the filter by pushing them in the opposite direction to that used for retracting the rods 38, in the reverse operation. The latches 36 flex outwardly from the lower groove 48b and re-engage the upper groove 48a when sufficiently inserted. In this way, the lid need never be removed from the filter and the filter can be simply flushed through with the magnetic attraction temporarily removed.

(23) The embodiments described above are provided by way of example only, and various changes and modifications will be apparent to persons skilled in the art without departing from the scope of the present invention as defined by the appended claims.