PAPER INTERLEAVER

Abstract

A paper interleaver that is separate from the food patty molding machine for inserting a sheet of paper underneath a meat patty.

Claims

1. A system for making food patties with a sheet of paper underneath the patty comprising: food patty molding machine; a separate cuber machine; and a separate interleaver which inserts a sheet of paper underneath a meat patty.

2. The system of claim 1 wherein said interleaver comprises at least one hopper where paper is loaded, where bottom of said at least one hopper is open; a device for releasing said paper one sheet at a time; a shuttle plate that reciprocates under said at least one hopper; a conveyor for delivering said patty to said interleaver; said at least one hopper attached to a baseplate.

3. The system of claim 2 wherein underneath said hopper is a guide plate that is a guide for fingers and holds said at least one hopper in place.

4. The system of claim 3 wherein said at least one hopper has said fingers that are either in an extended or retracted position, having vacuum coming through openings in said fingers to hold said paper once it is released from said at least one hopper, said fingers part of a finger mounting bracket; said finger mounting bracket and said fingers move out and back from below said at least one hopper.

5. The system of claim 4 wherein said finger mounting bracket comprises lightning holes that lessen weight of finger mounting bracket so servo drive motor moves said finger mounting bracket faster due to less weight.

6. The system of claim 4 wherein all said fingers move together at same time.

7. The system of claim 4 wherein said fingers are not connected to said finger mounting bracket and said fingers separately move.

8. The system of claim 2 wherein a paper pusher holds said paper down in said at least one hopper.

9. The system of claim 2 wherein said device for releasing said paper comprises a tear pin design.

10. The system of claim 2 wherein said shuttle plate contains one or more holes or ports which draw air into said ports creating a suction or vacuum to hold said paper in place.

11. The system of claim 2 wherein said paper is transported to a location that is determined by a mechanical stop, hydraulic cylinder, pneumatic cylinder, electric motor with limit switch or proximity sensor, or a servo motor.

12. The system of claim 11 wherein said system detects said patty is nearing said interleaver by a switch or sensor which sends a signal to stop said suction or vacuum that holds said paper to said shuttle; said patty reaches end of said conveyor and falls on said shuttle with said paper in place; said patty with said paper falling onto an exit device.

13. The system of claim 12 wherein after said patty and said paper fall off of said shuttle, said shuttle retracts and moves forward picking up next piece of paper.

14. The system of claim 13 wherein said shuttle is in a forward position or retracted position, said shuttle attached to finger mounting bar having fingers mounted on it, said shuttle bracket connected to guide shafts.

15. The system of claim 2 wherein said device for releasing said paper comprises a sharp blade at bottom of said hopper that allows only one sheet of paper to be released at a time.

16. The system of claim 1 wherein said food patty molding machine comprises a mold plate that delivers said food patties to an inbound conveyor of said cuber machine and then to said cuber machine.

17. The system of claim 16 further comprising an outbound conveyer of said cubing machine which moves said food patties to an inbound conveyor of said interleaver and then moves said patties to said interleaver.

18. The system of claim 17 wherein said inbound interleaver conveyor is comprised of a conveyor belt and a laser head assembly.

19. The system of claim 18 wherein said laser head assembly sends a laser beam from one side of said inbound interleaver conveyor to other side, said laser beam assembly determining when paper is released by said interleaver by sending signals to a computer/PLC.

20. The system of claim 17 further comprising an outbound interleaver conveyor at end of said paper interleaver.

21. The system of claim 19 further comprising a servo drive cabinet having controls for said inbound and said outbound conveyor and belts of said interleaver that controls speeds, feeds and dwells of fingers of said paper interleaver.

22. The system of claim 1 wherein said cuber machine comprises a cuber, having a cubing head assembly, a conveyor belt for moving said patties; an upper knife to score top half of said patty and a lower knife to score bottom half of said patty.

23. The system of claim 22 further comprising stripper belts in said cuber.

24. The system of claim 1 wherein said system rolls patties for a home style appearance.

25. The system of claim 1 wherein said food patty molding machine comprises a rotary former.

26. A method for placing a sheet of paper under a meat patty comprising: forming a patty by a patty forming machine; dropping said patty via knock out cups that push said patty out of a mold plate on to a conveyor; moving said patty away from said forming machine; conveying said patty to move between a series of blades top and bottom of a cuber; cubing or perforating top and bottom of said meat patty; conveying said patties to an interleaver infeed belt; triggering an activation switch by movement of said patties on conveyor belt which starts paper assembly process, including use of vacuum to hold said paper until vacuum is turned off so paper is moved into position so patty is conveyed onto paper; moving said patty and paper onto exit conveyor.

27. The method of claim 26 wherein velocity of an infeed belt is same or greater than velocity of a cuber belt.

28. The method of claim 26 wherein vacuum holds said paper onto bars with ports with an elastomer seal between said paper and said bars.

29. The method of claim 26 further comprising rolling out a homestyle patty, and then centering it on said paper.

30. The method of claim 26 wherein said forming machine comprises a double row mold plate.

31. The method of claim 26 wherein said forming machine comprises a rotary former.

32. A system for making food patties with a sheet of paper underneath the patty comprising: food patty molding machine; and a separate interleaver which inserts a sheet of paper underneath a meat patty.

33. The system of claim 32 wherein said interleaver comprises at least one hopper where paper is loaded, where bottom of said at least one hopper is open; a device for releasing said paper one sheet at a time; a shuttle plate that reciprocates under said at least one hopper; a conveyor for delivering said patty to said interleaver; said at least one hopper attached to a baseplate.

34. The system of claim 33 wherein underneath said hopper is a guide plate that is a guide for fingers and holds said at least one hopper in place.

35. The system of claim 34 wherein said at least one hopper has said fingers that are either in an extended or retracted position, having vacuum coming through openings in said fingers to hold said paper once it is released from said at least one hopper, said fingers part of a finger mounting bracket; said finger mounting bracket and said fingers move out and back from below said at least one hopper.

36. The system of claim 35 wherein said finger mounting bracket comprises lightning holes that lessen weight of finger mounting bracket so servo drive motor moves said finger mounting bracket faster due to less weight.

37. The system of claim 35 wherein all said fingers move together at same time.

38. The system of claim 35 wherein said fingers are not connected to said finger mounting bracket and said fingers separately move.

39. The system of claim 33 wherein a paper pusher holds said paper down in said at least one hopper.

40. The system of claim 33 wherein said device for releasing said paper comprises a tear pin design.

41. The system of claim 33 wherein said shuttle plate contains one or more holes or ports which draw air into said ports creating a suction or vacuum to hold said paper in place.

42. The system of claim 33 wherein said paper is transported to a location that is determined by a mechanical stop, hydraulic cylinder, pneumatic cylinder, electric motor with limit switch or proximity sensor, or a servo motor.

43. The system of claim 42 wherein said system detects said patty is nearing said interleaver by a switch or sensor which sends a signal to stop said suction or vacuum that holds said paper to said shuttle; said patty reaches end of said conveyor and falls on said shuttle with said paper in place; said patty with said paper falling onto an exit device.

44. The system of claim 43 wherein after said patty and said sheet fall off of said shuttle, said shuttle retracts and moves forward picking up next piece of paper.

45. The system of claim 44 wherein said shuttle is in a forward position or retracted position, said shuttle attached to finger mounting bar having fingers mounted on it, said shuttle bracket connected to guide shafts.

46. The system of claim 33 wherein said device for releasing said paper comprises a sharp blade at bottom of said hopper that allows only one sheet of paper to be released at a time.

47. The system of claim 32 wherein said food patty molding machine comprises a mold plate that delivers said food patties to an inbound conveyor of said interleaver and then to said interleaver.

48. The system of claim 47 wherein said inbound interleaver conveyor is comprised of a conveyor belt and a laser head assembly.

49. The system of claim 48 wherein said laser head assembly sends a laser beam from one side of said inbound interleaver conveyor to other side, said laser beam assembly determining when said paper is released by interleaver by sending signals to a computer/PLC.

50. The system of claim 47 further comprising an outbound interleaver conveyor at end of said paper interleaver.

51. The system of claim 49 further comprising a servo drive cabinet having controls for said inbound and said outbound conveyor and belts of said interleaver that controls speeds, feeds and dwells of fingers of said paper interleaver.

52. The system of claim 32 wherein said food patty molding machine comprises a rotary former.

53. A method for placing a sheet of paper under a meat patty comprising: forming a patty by a patty forming machine; dropping said patty via knock out cups that push said patty out of a mold plate on to a conveyor; moving said patty away from said forming machine; conveying said patties to an interleaver infeed belt; triggering an activation switch by movement of said patties on conveyor belt which starts paper assembly process, including use of vacuum to hold said paper until vacuum is turned off so said paper is moved into position so said patty is conveyed onto said paper; moving said patty and said paper onto exit conveyor.

54. The method of claim 53 wherein said forming machine comprises a double row mold plate.

55. The method of claim 53 wherein said forming machine comprises a rotary former.

56. A paper interleaver for a food patty molding machine comprising: at least one hopper where paper is loaded, where bottom of said at least one hopper is open; a device for releasing said paper one sheet at a time; a shuttle plate that reciprocates under said at least one hopper; a conveyor for delivering said patty to said interleaver; said at least one hopper attached to a baseplate.

57. The paper interleaver of claim 56 wherein underneath said hopper is a guide plate that is a guide for fingers and holds said at least one hopper in place.

58. The paper interleaver of claim 56 wherein said at least one hopper has fingers that are either in an extended or retracted position, having vacuum coming through openings in said fingers to hold said paper once it is released from said at least one hopper, said fingers part of a finger mounting bracket; said finger mounting bracket and said fingers move out and back from below said at least one hopper.

59. The paper interleaver of claim 56 wherein said finger mounting bracket comprises lightning holes that lessen weight of finger mounting bracket so servo drive motor moves said finger mounting bracket faster due to less weight.

60. The paper interleaver of claim 57 wherein all said fingers move together at the same time.

61. The paper interleaver of claim 57 wherein said fingers are not connected to said finger mounting bracket and said fingers separately move.

62. The paper interleaver of claim 56 wherein a paper pusher holds said paper down in said at least one hopper.

63. The paper interleaver of claim 56 wherein said device for releasing said paper comprises a tear pin design.

64. The paper interleaver of claim 56 wherein said shuttle plate contains one or more holes or ports which draw air into said ports creating a suction or vacuum to hold said paper in place.

65. The paper interleaver of claim 56 wherein said paper is transported to a location that is determined by a mechanical stop, hydraulic cylinder, pneumatic cylinder, electric motor with limit switch or proximity sensor, or a servo motor.

66. The paper interleaver of claim 65 wherein said paper interleaver detects said patty is nearing said interleaver by a switch or sensor which sends a signal to stop said suction or vacuum that holds said paper to said shuttle; said patty reaches end of said conveyor and falls on shuttle with said paper in place; said patty with said paper falling onto an exit device.

67. The paper interleaver of claim 66 wherein after said patty and said paper fall off of said shuttle, said shuttle retracts and moves forward picking up next piece of paper.

68. The paper interleaver of claim 66 wherein said shuttle is in a forward position or retracted position, said shuttle attached to finger mounting bar having fingers mounted on it, said shuttle bracket connected to guide shafts.

69. The paper interleaver of claim 56 wherein said device for releasing said paper comprises a sharp blade at bottom of said hopper that allows only one sheet of paper to be released at a time.

70. The paper interleaver of claim 56 further comprising an inbound interleaver conveyor is comprised of a conveyor belt and a laser head assembly.

71. The paper interleaver of claim 70 wherein said laser head assembly sends a laser beam from one side of said inbound interleaver conveyor to other side, said laser beam assembly determining when said paper is released by said paper interleaver by sending signals to a computer/PLC.

72. The paper interleaver of claim 70 further comprising an outbound interleaver conveyor at end of said paper interleaver.

73. The paper interleaver of claim 70 further comprising a servo drive cabinet having controls for said inbound and said outbound conveyor and belts of said interleaver that controls speeds, feeds and dwells of fingers of said paper interleaver.

74. The system of claim 56 wherein said food patty molding machine comprises a rotary former.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0027] FIG. 1 shows a side view of an embodiment of a meat patty molding machine, cuber and paper interleaver of the present invention.

[0028] FIG. 2 shows a side view of an embodiment of a meat patty molding machine, cuber, and paper interleaver of the present invention.

[0029] FIG. 3 shows a side view of an embodiment of a cuber and paper interleaver of the present invention.

[0030] FIG. 4 shows an internal view of an embodiment of a servodrive cabinet of the present invention.

[0031] FIG. 5 shows an internal view of an embodiment of a servodrive cabinet of the present invention.

[0032] FIG. 6 shows a side view of an embodiment of the cuber of the present invention.

[0033] FIG. 7 shows a side view of an embodiment of the cuber and inbound paper interleaver conveyor belt of the present invention.

[0034] FIG. 8 shows a front view of an embodiment of the paper interleaver of the present invention.

[0035] FIG. 9 shows front view of an embodiment of the paper interleaver of the present invention.

[0036] FIG. 10 shows a top view of an embodiment of the paper interleaver of the present invention.

[0037] FIG. 11 shows a top view of an embodiment of finger assembly of the paper interleaver of the present invention.

[0038] FIG. 12 shows a top view of an embodiment of the paper interleaver of the present invention.

[0039] FIG. 13 shows a rear view of an embodiment of the paper interleaver of the present invention.

[0040] FIG. 14 shows a front view of an embodiment of the paper interleaver of the present invention.

[0041] FIG. 15 shows a front view of an embodiment of the paper interleaver of the present invention.

[0042] FIG. 16 shows a rear view of an embodiment of the paper interleaver of the present invention.

DETAILED DESCRIPTION OF THE INVENTION

[0043] FIG. 1 shows a food patty molding machine 10 having a mold plate 12 that delivers patties to an inbound conveyor of the cuber 14 to the cuber 16. After the patties are cubed, they are provided to an outbound cuber conveyor 18, and then to an interleaver inbound converyor 20, having an interleaver inbound conveyor motor 22. After the interleaver inbound conveyer is the paper interleaver 24 which has a paper hopper 26.

[0044] FIG. 2 shows the food patty molding machine 10 having a mold plate 12 that delivers patties to an inbound conveyor of the cuber 14 to the cuber 16. After the patties are cubed, they a provided to an outbound cuber conveyor 18 and then to an interleaver inbound conveyor 20, having an interleaver inbound conveyor motor 22. After the interleaver inbound conveyor is the paper interleaver 24 which has a paper hopper 26. At the end of the paper interleaver is the outbound interleaver conveyor 28. To the side of the paper interleaver 24 is guard 30.

[0045] FIG. 3 shows the inbound conveyor of the cuber 14, the cuber 16, the outbound cuber conveyor 18 and the interleaver inbound conveyor 20. The figure further shows the paper interleaver 24 having a paper hopper 26 and the outbound interleaver conveyor 28. FIG. 3 further shows the servo drive cabinet 32 that has controls for the inbound and outbound conveyor and belts of the interleaver and also controls the speeds, feeds and dwells of the fingers of the paper interleaver 24.

[0046] FIG. 4 shows the servo drive cabinet 32 having shuttle bracket 34 in the forward position. The shuttle bracket 34 is attached to the bar with fingers mounted on it. The shuttle bracket 34 is connected to guide shafts 36. Also in the servo drive cabinet 32 is an idler pulley 38, a drive sprocket 40, a servomotor 42, and a timing belt 44. The servo drive cabinet further comprises a motor 46 for the outbound paper interleaver conveyor. Also shown is the vacuum control valve 48 and 50 where the vacuum comes in from the vacuum control valve 48.

[0047] FIG. 5 shows the servo drive cabinet 32 of FIG. 4, except the only difference is the shuttle bracket 34 is in the retracted position.

[0048] FIG. 6 shows an internal view of the cuber 16, having a cubing head assembly 60, and a conveyor belt 62 for moving the patties. The cuber 16 has an upper knife 64 which is used for scoring the top half of the patty and a lower knife 66 which is used for scoring the bottom half of the patty. The cubing head assembly 60 further comprises stripper belts 68 and 70. The patties move in the direction of arrow 72. After the patties are cubed they follow outbound cuber conveyor 18.

[0049] FIG. 7 shows the cuber head assembly 60 followed by the outbound cuber conveyor 18 which is then followed by the inbound interleaver conveyor 20. The inbound interleaver conveyor 20 is comprised of conveyor belt 80 and a laser head assembly 82. The laser head assembly 82 determines when the paper interleaver releases the paper by sending signals to a computer/PLC. The laser head assembly 82 sends a laser beam from one side of the inbound interleaver conveyor 20 to the other side. It is a continuous beam, that when broken, signals the computer that a patty has passed through the laser beam.

[0050] FIG. 8 shows the paper interleaver 24 comprised of paper hoppers 26. The hopper 26 is attached to the baseplate 90 by a mounting bracket 92. Underneath the hopper is a guide plate 94 that is a guide for the fingers and holds the hopper 26 in place. In an embodiment, in front of the hopper is a spring clamp 96 that holds a spring 98 to a block 100. A bumper 102 is placed in front of the hopper 26 that protects components of the hopper. Also shown is a paper pusher 104 that holds the paper down in the hopper 26.

[0051] FIG. 9 shows an embodiment where the hopper 26 has a block 110 that holds a spring 98 to the hopper 26. The figure further shows slot 112 which is the opening where the paper comes out of the hopper.

[0052] FIG. 10 shows the hoppers 26 on top of the base plate 90. A mounting bracket 92 is on each end of the hoppers 26. A paper pusher 104 is placed on top of the paper 120. The paper pusher 104 adds weight to the paper 120. Also shown at the rear of the paper interleaver 24 are finger openings 122. Also shown in an embodiment is the guide plate 94, a spring 98 that releases the paper, and a spring clamp 96 that keeps pressure on the spring to keep it tight.

[0053] FIG. 11 shows a finger mounting bracket 130 having fingers 132. The fingers 132 are mounted to the finger mounting bracket 130 by tongues 134 that are inserted through O-rings 136 and into the finger mounting bracket 130. The fingers 132 have openings 138 in which O-rings 140 are placed. Vacuum is created in the openings 138. An O-ring gasket 142 seals vacuum drawn from openings in fingers 132. Vacuum is created by the vacuum pump that sends vacuum to shuttle bracket block 34 which is where the finger mounting bracket 130 is mounted. From the finger mounting bracket 130, the vacuum goes to the fingers 132.

[0054] FIG. 12 shows the paper interleaver 24 having hoppers 26 mounted between mounting brackets 92 at each end of the hoppers 26. The figure shows the finger mounting bracket 130 having lightning holes 150. The fingers 132 are shown in the retracted position.

[0055] FIG. 13 shows the paper interleaver 24 having hoppers 26 having mounting brackets 92 at each end of the hoppers 26. The figure shows the finger mounting bracket 130 having lightning holes 150. The fingers 132 are shown in the retracted position. The lightning holes 150 lessen the weight of the finger mounting bracket 130 so that the servo drive motor can move the finger mounting bracket 130 faster due to less weight. In the design shown in FIG. 13, all the fingers move together at the same time. In an alternate design, the fingers are not connected to a finger mounting bracket and can be separately moved, with potentially separate motors.

[0056] FIG. 14 shows the paper interleaver 24 having hoppers 26 within mounting brackets 92 at each end of the hoppers 26. The figure also shows the fingers 132 in the extended position. In an embodiment, each hopper 26 has two fingers 132 with it. The hopper 26 has bumper 102 in located in the front. The paper interleaver 24 has finger mounting bracket 130. The finger mounting bracket 130 and the fingers 132 move out and back from below the hopper 26. In an embodiment of the invention the fingers are made of aluminum.

[0057] FIG. 15 shows the paper interleaver 24 having hoppers 26 mounted within mounting brackets 92 located at each end of the hoppers 26. The figure also shows the fingers 132 in the extended position. Each hopper has two fingers 132 with it having the paper 200 which has been released by the hopper 26, and held on the fingers by vacuum coming from the openings 138.

[0058] FIG. 16 shows an embodiment of a paper hopper assembly 250 having hoppers 252 connected by fastening devices 254 to a support plate 256. At the ends of the hopper assembly 252 is mounting brackets 258. At the bottom of each hopper 250 is a guide plate 260. The guide plate 260 rests on wear guides 262. In front of the guide plate 260 and hopper 252 is located a patty bumper 264 and cap screw 266. Pin 268 holds the paper in the hopper 252 until a single piece of paper is released.