Surgical Fastener Combination

Abstract

A surgical fastener combination for use in posterior surgeries requiring require fusion between the occiput and pelvis. Among other things, the surgical fastener combination includes first and second cutters.

Claims

1. A surgical fastener combination (60) adapted for implantation into a joint space or a surgically created cavity; the surgical fastener combination (60) comprising: a) a first component (100) comprising: i) a sloped anterior tip (102) connected to a cylindrical shell (104) including a surgeon facing end (106); ii) the cylindrical shell (104) comprising: a hollow (108) extending from about the sloped anterior tip (102) to the surgeon facing end (106); a slot (110) extending lengthwise from the surgeon facing end (106) to about the midpoint of the first component (100); and a catch (112) extending through the cylindrical shell (104) and communicating with the slot (110), wherein the catch (112) is of lesser length than the slot (110); and iii) a first cutter (140), extending away from a longitudinal axis (X-X) of the surgical fastener combination (60), connected to an outer side (114) of the cylindrical shell (104); the first cutter (140) comprising: a first anterior edge (150) adapted to cut tissue in a first direction; a first face (152) and a second face (154) adapted to disrupt adipose, muscle, bone, joint capsule tissues, cartilage and/or bone when the first cutter (140) is rotated relative to the longitudinal axis (X-X); and a dull first posterior end (144); b) a second component (200) comprising: i) a shaft (210) comprising an anterior end (212) and a surgeon facing end (220), wherein the anterior end (212) is configured to ride in the hollow (108) and engage an inner wall (116) of the cylindrical shell (104) proximate the first component's anterior tip (102); and ii) a second cutter (240), extending away from the longitudinal axis (X-X) of the surgical fastener combination (60), connected to an outward side (214) of the shaft (210) and configured to fit within the catch (112); the second cutter (240) comprising: a second anterior edge (250) adapted to cut tissue in the first direction; a third face (252) and a fourth face (254) adapted to disrupt adipose, muscle, bone, joint capsule tissues, cartilage and/or bone when the second cutter (240) is rotated relative to the longitudinal axis (X-X); and a dull second posterior end (244); and c) a head (270) connected to the surgeon facing end of the second component (220) and adapted to receive an apparatus distinct from the surgical fastener combination (60).

2. The surgical fastener combination (60) of claim 1, wherein: a) an inward side (142) of the first cutter (140) attached to the outer side (114) of the cylindrical shell (104) is parallel the longitudinal axis (X-X) and a first attachment angle (146) of the dull first posterior end (144) of the first cutter (140) is from about 30 degrees to about 155 degrees relative to the outer side (114) of the cylindrical shell (104); and b) an inward side (242) of the second cutter (240) attached to the outward side (214) of the shaft (210) is parallel the longitudinal axis (X-X) and a second attachment angle (246) of the dull second posterior end (244) of the second cutter (240) is from about 30 degrees to about 155 degrees relative to outward side (214) of the shaft (210).

3. The surgical fastener combination (60) of claim 2, wherein: a) relative to the longitudinal axis (X-X) and the anterior portion (156) of the first anterior edge (150), the first anterior edge (150) is sloped at an angle of about 30 degrees to about 155 degrees; and b) relative to the longitudinal axis (X-X) and the anterior portion (256) of the second anterior edge (250), the second anterior edge (250) is sloped at an angle of about 30 degrees to about 155 degrees.

4. The surgical fastener combination (60) of claim 3, wherein the head (270) is a polyaxial head.

5. The surgical fastener combination (60) of claim 4, wherein the shaft (210) comprises an inner channel (222) extending from the anterior end (212) through the surgeon facing end (220).

6. A surgical fastener combination (60) adapted for implantation into a joint space or a surgically created cavity; the surgical fastener combination (60) comprising: a) a first component (100) comprising: i) an exterior cylindrical shell (100) including an inward hollow (108) adapted to receive a second component (200), wherein the second component (200) rides in the inward hollow (108); ii) a first cutter (140), extending away from a longitudinal axis (X-X) of the surgical fastener combination (60), connected to an outer side (114) of the cylindrical shell (104); the first cutter (140) comprising a first anterior edge (150) adapted to cut tissue in a first direction; iii) a catch (112) extending through the cylindrical shell (104) adapted to receive a portion of the second component (200); b) the second component (200) comprising: i) a shaft (210) including a second cutter (240), extending away from a longitudinal axis (X-X) of the surgical fastener combination (60), attached to an outward side (214) of the shaft (210); and ii) the second cutter (240) comprising a second anterior edge (250) adapted to cut tissue in the first direction, wherein a portion of the second cutter (240) is adapted to be held in the catch (112); and c) a head (270) connected to the surgeon facing end (220) of the second component (200) and adapted to receive an apparatus distinct from the surgical fastener combination (60).

7. The surgical fastener combination (60) of claim 6, wherein: a) the first cutter (140) comprises: i) a first face (152) and a second face (154) adapted to disrupt adipose, muscle, bone, joint capsule tissues, cartilage and/or bone when the first cutter (140) is rotated relative to the longitudinal axis (X-X); and ii) a dull first posterior end (144); and b) the second cutter (240) comprises: i) a third face (252) and a fourth face (254) adapted to disrupt adipose, muscle, bone, joint capsule tissues, cartilage and/or bone when the second cutter (240) is rotated relative to the longitudinal axis (X-X); and ii) a dull second posterior end (244).

8. The surgical fastener combination (60) of claim 7, wherein the cylindrical shell (104) comprises a sloped anterior tip (102) and a hollow (108) extending from the anterior tip (102) to a surgeon facing end (106).

9. The surgical fastener combination (60) of claim 8, wherein: a) relative to the longitudinal axis (X-X) and the anterior portion (156) of the first anterior edge (150), the first anterior edge (150) is sloped at an angle of about 30 degrees to about 155 degrees; and b) relative to the longitudinal axis (X-X) and the anterior portion (256) of the second anterior edge (250), the second anterior edge (250) is sloped at an angle of about 30 degrees to about 155 degrees.

10. The surgical fastener combination (60) of claim 8, wherein: a) an inward side (142) of the first cutter (140) attached to the outer side (114) of the cylindrical shell (104) is parallel the longitudinal axis (X-X) and a first attachment angle (146) of the dull first posterior end (144) of the first cutter (140) is from about 30 degrees to about 155 degrees relative to the outer side (114) of the cylindrical shell (104); and b) an inward side (242) of the second cutter (240) attached to the outward side (214) of the shaft (210) is parallel the longitudinal axis (X-X) and a second attachment angle (246) of the dull second posterior end (244) of the second cutter (240) is from about 30 degrees to about 155 degrees relative to outward side (214) of the shaft (210).

11. The surgical fastener combination of claim 10, wherein the shaft (210) includes an inner channel (222).

12. The surgical fastener combination (60) of claim 11, wherein: a) the head (270) is a polyaxial head; and/or b) the cylindrical shell (104) comprises a slot (110); and/or c) an extender (280) connects the shaft (210) and the head (270).

13. A surgical fastener combination (60) adapted for implantation into a joint space or a surgically created cavity; the surgical fastener combination (60) comprising: a) an inward side (142) of a first cutter (140) attached to an outer side (114) of a cylindrical shell (104); the inward side (142) parallel a longitudinal axis (X-X) of the surgical fastener combination (60), wherein relative to the longitudinal axis (X-X) and the anterior portion (156) of the first anterior edge (150), the first anterior edge (150) is sloped at an angle of about 30 degrees to about 155 degrees; b) an inward side (242) of a second cutter (240) attached to an outward side (214) of a shaft (210); the inward side (242) parallel the longitudinal axis (X-X) of the surgical fastener combination (60), wherein a portion of the shaft 210 rides in a hollow (108) of the cylindrical shell, and relative to the longitudinal axis (X-X) and the anterior portion (256) of the second anterior edge (250), the second anterior edge (250) is sloped at an angle of about 30 degrees to about 155 degrees; and c) a head (270) connected to the surgeon facing end of the shaft (210) and adapted to receive an apparatus distinct from the surgical fastener combination (60).

14. The surgical fastener combination (60) of claim 13, wherein the cylindrical shell (104) comprises a catch (112) adapted to receive a portion of the second cutter (240).

15. The surgical combination (60) of claim 14 comprising: a) a first attachment angle (146) of a dull first posterior end (144) of the first cutter (140), wherein the first attachment angle is from about 30 degrees to about 155 degrees relative to an outer side (114) of the cylindrical shell (104); and b) a second attachment angle (246) of a dull second posterior end (244) of the second cutter (240), wherein the second attachment angle (246) is from about 30 degrees to about 155 degrees relative to an outward side (214) of the shaft (210).

16. The surgical fastener combination (60) of claim 15, wherein the dull first and second posterior ends (144, 244) improve resistance against pullout of the surgical fastener combination (60) from a joint space or a surgically created cavity.

17. The surgical fastener combination (60) of claim 16, wherein the catch (112) secures the portion of the second cutter (240).

18. The surgical fastener combination (60) of claim 17, wherein the cylindrical shell (104) comprises a sloped anterior tip (102) and the hollow (108) extends from the anterior tip (102) to a surgeon facing end (106).

19. The surgical fastener combination (60) of claim 18, wherein: a) the head (270) is a polyaxial head; and/or b) the cylindrical shell (104) comprises a slot (110); and/or c) an extender (280) connects the shaft (210) and the head (270).

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0026] FIG. 1 is a perspective of a preferred embodiment of a first component of the surgical fastener combination.

[0027] FIG. 2 is a second perspective of the FIG. 1 preferred embodiment of surgical fastener combination where the surgical fastener (100) was rotated approximately twenty degrees.

[0028] FIG. 3 is a perspective of a preferred embodiment of a second component of the surgical fastener combination.

[0029] FIG. 4 is a perspective of assembled first and second components of the surgical fastener combination.

[0030] FIGS. 5-7 are perspectives showing additional angles of attachment of first cutter to cylindrical shell of first component of the surgical fastener combination.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0031] Although the disclosure hereof is detailed to enable those skilled in the art to practice the invention, the embodiments published herein merely exemplify the present invention.

[0032] As used herein, with respect to the surgical fastener combination (60): 1) “anterior” of the surgical fastener combination (60) means the side of the surgical fastener combination (60) most distant from the surgeon and 2) “posterior or surgeon-facing end” of the surgical fastener combination (60) means the side of the surgical fastener combination (60) nearest the surgeon.

[0033] In the most general sense, the present invention can result in joint arthrodesis where the surgical fastener combination is surgically inserted into or across a joint space or surgically created cavity. Depending on surgical parameters, one or more surgical fastener combinations can be associated with the same surgically created cavity or joint space. The current surgical fastener combination can be useful for surgeries that can assist in stabilizing injured, deformed and or degenerative joints. Preferred embodiments of the current invention can be employed with ankle, cervical, hand, skull, sacroiliac or other orthopaedic procedures. It appears that the present system is particularly useful for posterior fusions from the occipital region to the pelvis, including the sacroiliac joints. However, the current invention can also be used to fuse the tibia to the talus, the talus to the calcaneus, and metacarpals to the phalanges.

[0034] Preferred embodiments of the current surgical fastener combinations can be manufactured of titanium alloys, stainless steel, non-resorbable polymers or any other composition acceptable in the art. Meeting a long felt but unfilled need in the orthopaedic surgical arts, the novel and unique structures of the present surgical fastener combinations allow the surgical team to, among other things, simplify previous procedures.

[0035] With reference to FIGS. 1-4, the present invention has a first component (100) and a second component (200). In use, both components (100, 200) share the longitudinal axis of the surgical fastener combination (60).

[0036] Among other things, the first component (100) includes a generally blunt anterior tip (102), a cylindrical shell (104) and a first cutter (140). First cutter (140) is rotatable and capable of dissecting through adipose, muscle, bone, joint capsule tissues, cartilage and/or bone. First cutter (140) can be associated with the creation of the surgical cavity and can morselize bone in preparation for fusion.

[0037] Among other things, the second component (200) includes shaft (210) configured to engage the inner side (116) of the cylindrical shell (104) of first component (100). Shaft (210) is provided with second cutter (240). Second cutter (240) is rotatable and capable of dissecting through adipose, muscle, bone, joint capsule tissues, cartilage and/or bone. Second cutter (240) can also be associated with the creation of the surgical cavity and can morselize bone in preparation for fusion.

[0038] The novel and unique structures of the current surgical fastener combination (60) meet long felt but unfilled needs in the orthopedic surgical arts of allowing implantation of the current surgical fastener combination through the smallest possible surgical incision while providing resistance to pull out that can exceed currently available surgical fasteners.

[0039] In select preferred embodiments, head (270) can be connected to the surgeon facing end of shaft (210) of second component (200). Head (270) can be provided with receptacle (272) and lateral openings (274) adapted to receive an apparatus distinct from the surgical fastener combination (60). Depending on surgical requirements, head (270) can be either a fixed or polyaxial head (270). Some preferred embodiments include an extender (280) connecting head (270) to shaft (210). Utilization of extender (280) allows polyaxial head (270) movement in a multitude of directions relative to the longitudinal axis of surgical fastener combination (60).

[0040] FIGS. 1 and 2 are perspectives of first component (100) of surgical fastener combination (60). First component (100) is provided with sloped anterior tip (102) connected to cylindrical shell (104). Cylindrical shell (104) includes surgeon facing end (106), hollow (108), slot (110) and catch (112). Sloped anterior tip (102) is generally blunt. Hollow (108) extends from about the sloped anterior tip (102) to surgeon facing end (106) of cylindrical shell (104). A catch (112) of lesser length than slot (110) extends through cylindrical shell (104) and communicates with slot (110).

[0041] Inward side (142) of first cutter (140) is attached to the outer side (114) of cylindrical shell (104). Inward side (142) is parallel the longitudinal axis of surgical fastener combination (60). The first attachment or first posterior angle (146) of the first posterior end (144) of first cutter (140) is from about 30 degrees to about 155 degrees relative to the outer side (114) of the cylindrical shell (104). First posterior end (144) of first cutter (140) is dull. In select preferred embodiments of first cutter (140), relative to the longitudinal axis (X-X) and anterior portion (156) of the first anterior edge (150), first anterior edge (150) is sloped at an angle of about 30 degrees to about 155 degrees.

[0042] When cylindrical shell (104) is rotated, first cutter (140) is also rotated. First cutter (140) is provided with a first sharp edge (150) adapted to cut tissue as first cutter (140) is advanced into the joint space or surgically created cavity. First cutter (140) is also provided with first side (152) and second side (154). On rotation of cylindrical shell (104), first face (152) and second face (154) of first cutter (140) are adapted to disrupt adipose, muscle, bone, joint capsule tissues, cartilage and/or bone so that surgical fastener combination (60) can be fitted into the joint space or the surgically created cavity.

[0043] With reference to FIG. 3, second component (200) is provided with shaft (210), second cutter (240) and head (270). Shaft (210) includes anterior end (212) outward side (214) and surgeon facing end (220). Within the scope of the current invention, select preferred embodiments of shaft (210) are composed of a solid interior mass or a generally solid interior mass with an inner channel (222) extending from the anterior end (212) through the surgeon facing end (220).

[0044] Inward side (242) of second cutter (240) is attached to the outward side (214) of shaft (210). Inward side (242) is parallel the longitudinal axis of surgical fastener combination (60). The second attachment or first posterior angle (246) of the second posterior end (244) of second cutter (240) is from about 30 degrees to about 155 degrees relative to the outward side (214) of shaft (210). Second posterior end (244) of second cutter (240) is dull. In select preferred embodiments of second cutter (240), relative to the longitudinal axis (X-X) and anterior portion (256) of the second anterior edge (250), the second anterior edge (250) is sloped at an angle of about 30 degrees to about 155 degrees.

[0045] When shaft (210) is rotated, second cutter (240) is also rotated. Second cutter (240) is provided with a second sharp edge (250) adapted to cut tissue as second cutter (240) is advanced into the joint space or surgically created cavity. Second cutter (240) is also provided with third face (252) and fourth face (254). On rotation of surgical fastener combination (60), third face (252) and fourth face (254) of second cutter (240) are adapted to disrupt adipose, muscle, bone, joint capsule tissues, cartilage and/or bone so that surgical fastener combination (60) can be fitted into the joint space or the surgically created cavity.

[0046] As shown in FIG. 3, head (270) is attached to surgeon facing end (220) of shaft (210). As shown, polyaxial head (270) of surgical fastener combination (60) is adapted for connection with a device (not shown) distinct from surgical fastener combination (60). Examples of devices connectable to head (270) include but are not limited to: rods, bars, cross-links, screws and locking nuts.

[0047] In operation of the current surgical fastener combination (60), shaft (210) is received by hollow (108), slot (110) and inner side or wall (116) of cylindrical shell (104). Riding through slot (110), second cutter (240) of shaft (210) can be positioned proximate catch (112) of cylindrical shell (104). Catch (112) of cylindrical shell (104) is sized to receive a portion of second cutter (240) proximate inward side (242) of second cutter (240). Third and fourth faces (252, 254), posterior end (244) and second sharp edge (250) of second cutter (240) extend outward from shaft (210) and through catch (112) of cylindrical shell (104) Securing second cutter (240) in catch (112) may be accomplished by rotating first cutter (140) clockwise or second cutter (240) counterclockwise. When second cutter (240) is secured in catch (112), clockwise rotation of shaft (210) rotates first cutter (140) and second cutter (240) in the same direction. Counterclockwise rotation of first cutter (140) will decrease the angular distance between first cutter (140) and second cutter (240).

[0048] FIGS. 5-7 exemplify embodiments of first component (100) utilizing different attachment angles (146) for first cutter (140) than attachment angles (146) previously disclosed in FIGS. 1-4.

[0049] Select preferred embodiments of the current invention have been disclosed and enabled as required by Title 35 of the United States Code and/or the Articles of the Patent Cooperation Treaty.