WASTE DEVELOPER CONTAINER AND IMAGE FORMING DEVICE INCLUDING THE SAME
20170329255 · 2017-11-16
Inventors
Cpc classification
International classification
Abstract
Provided is a waste developer container to be fixed to an image forming device including a developing device and a waste developer amount detection unit for obtaining information on an amount of accumulated waste developer discharged from the developing device, wherein the developing device uses toner image carrier holding a toner image and two-component developer to form a toner image, the waste developer amount detection unit obtains the information on the accumulated amount by emission and reception of light, and the waste developer container includes: a container space for containing waste developer discharged; a detection window for passing light that is emitted from the waste developer amount detection unit, passes the container space, and is incident again to the waste developer amount detection unit; and a magnet provided to a position where a magnetic force is applied to the detection window and light passing the detection window is not shut.
Claims
1. A waste developer container to be fixed to an image forming device including a developing device and a waste developer amount detection unit for obtaining information on an amount of accumulated waste developer discharged from the developing device, wherein the developing device is a developing device that uses toner image carrier holding a toner image and two-component developer including toner and carrier to form a toner image held on the toner image carrier by a trickle developing method, the waste developer amount detection unit obtains the information on the accumulated amount by emission and reception of light, and the waste developer container comprises: a container space for containing waste developer discharged from the developing device; a detection window for passing light that is emitted from the waste developer amount detection unit, passes the container space, and is incident again to the waste developer amount detection unit; and a magnet provided to a position where a magnetic force is applied to the detection window and light passing the detection window is not shut.
2. The waste developer container according to claim 1, wherein the magnet faces the container space.
3. The waste developer container according to claim 1, wherein the magnet is provided at a position that is upper in a direction of a gravitational force than the location where light that is incident from the waste developer amount detection unit in the detection window and light emitted to the waste developer amount detection unit pass.
4. The waste developer container according to claim 1, further comprising a carrying member for carrying waste developer contained in the container space in the container space, wherein the magnet is provided to a position that is upper than the carrying member in a direction of a gravitational force.
5. The waste developer container according to claim 4, further comprising a partition wall for dividing the container space into a waste developer container space for containing waste developer discharged from the developing device and a waste toner container space for containing waste toner collected from the toner image carrier, wherein the carrying member is provided in the waste developer container space, and the detection window is apart of an outer wall that separates the waste developer container space from outside.
6. The waste developer container according to claim 1, wherein the detection window is made of polystyrene or synthetic resin that is on a minus charging side on a triboelectric series with respect to polystyrene.
7. An image forming device comprising: a toner image carrier for holding a toner image; a developing device that uses two-component developer including toner and carrier to form a toner image held on the toner image carrier by a trickle developing method; a waste developer container including a container space for containing waste developer discharged from the developing device; a waste developer amount detection unit provided outside the waste developer container for obtaining information on an amount of waste developer contained in the waste developer container by receiving light that is emitted to the waste developer container, passes the container space, and is emitted from the waste developer container; a detection window provided as a part of the waste developer container for passing the light between the waste developer amount detection unit and the container space; and a magnet provided to a position where a magnetic force is applied to the detection window and light passing the detection window is not shut.
8. The image forming device according to claim 7, wherein the developing device develops an image with an amount of charging of the carrier being a range between 40 and 60 μC/g.
9. The image forming device according to claim 7, wherein the magnet faces the container space.
10. The image forming device according to claim 7, wherein the magnet is provided at a position that is upper in a direction of a gravitational force than the location where light that is incident from the waste developer amount detection unit in the detection window and light emitted to the waste developer amount detection unit pass.
11. The image forming device according to claim 7, further comprising a carrying member for carrying waste developer contained in the container space in the container space, wherein the magnet is provided to a position that is upper than the carrying member in a direction of a gravitational force.
12. The image forming device according to claim 11, further comprising a partition wall for dividing the container space into a waste developer container space for containing waste developer discharged from the developing device and a waste toner container space for containing waste toner collected from the toner image carrier, wherein the carrying member is provided in the waste developer container space, and the detection window is apart of an outer wall that separates the waste developer container space from outside.
13. The image forming device according to claim 7, wherein the detection window is made of polystyrene or synthetic resin that is on a minus charging side on a triboelectric series with respect to polystyrene.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The above and other objects, advantages and features of the present invention will become more fully understood from the detailed description given hereinbelow and the appended drawings which are given byway of illustration only, and thus are not intended as a definition of the limits of the present invention, and wherein:
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0033] Hereinafter, an embodiment of the present invention will be described in detail with reference to the drawings. However, the scope of the invention is not limited to the illustrated examples. In the embodiment of the present invention, the present invention is applied to an image forming device 1 illustrated in
[0034] Each image forming unit 3 has a photoreceptor 4 in the center thereof. A charging unit 5, an exposure head 6, a developing device 7, a primary transfer roller 8, and a photoreceptor cleaner 9 are provided around the photoreceptor 4. The primary transfer roller 8 is provided opposite to the photoreceptor 4 with the intermediate transfer belt 2 provided therebetween. Accordingly, a toner image is formed on the photoreceptor 4 by the developing device 7 and the toner image is transferred to the intermediate transfer belt 2.
[0035] The image forming device 1 further includes a paper feeding unit 10, a secondary transfer roller 11, and a fixing device 12. The toner image is transferred from the intermediate transfer belt 2 to paper P supplied from the paper feeding unit 10 and the toner image is fixed on the paper. Moreover, a belt cleaner 13 is provided in contact with the intermediate transfer belt 2. Furthermore, supplement developer bottles 14Y to 14K (hereinafter, simply referred to as “supplement developer bottle 14” in some cases) are detachably provided to the image forming device 1.
[0036] The developing device 7 according to the embodiment of the present invention develops an image with two-component developer including toner and carrier. Moreover, the developing device 7 according to the embodiment of the present invention develops an image by a trickle developing method. That is, not only the amount of toner in the developing device 7 is reduced by development but also the developing device 7 discharges the developer contained therein to some extent in order to prevent deterioration. Therefore, not only toner but also carrier is supplied from the supplement developer bottle 14 to the developing device 7. Since trickle developing method itself is a known method, detailed description thereof will be omitted. In addition, the developing device 7 according to the embodiment of the present invention develops an image with carrier charged at the charging amount ranging from 40 to 60 μC/g. This charging amount is bit higher than the charging amount in a known and popular two-component developing device.
[0037]
[0038] Then, the image forming device 1 according to the embodiment of the present invention includes a waste developer container 17 illustrated in
[0039]
[0040] In addition, a waste developer acceptance inlet 20 is provided at the slightly left side with respect to the center in the right and left direction and the lower side with respect to the cross-cut part 19. The waste developer acceptance inlet 20 is an opening that opens upward for accepting the waste developer from the image forming device 1 in the waste developer container 17. The waste developer acceptance inlet 20 in
[0041] Referring back to
[0042] Next, the inner structure of the waste developer container 17 will be described.
[0043] As illustrated in
[0044] A delivery screw 28 is provided in the lower chamber 26 of the waste developer container 17. The delivery screw 28 illustrated in
[0045]
[0046] Here, the projection part 21 of the waste developer container 17 and the waste developer amount detection unit 23 on the main unit side of the image forming device 1 will be described. For that purpose,
[0047] As illustrated in
[0048] Therefore, when light L is emitted from the light emitting part 30, the light L penetrates the detection window 29, enters the inner space of the projection part 21, penetrates the detection window 29 again, and reaches the light receiving part 31. That is, the light L once penetrates the inner space of the projection part 21. The light L can be detected by the light receiving part 31 without problems when the amount of waste developer contained in the lower chamber 26 is little. However, as the amount of contained waste developer increases, the inner space of the projection part 21 will also be full of waste developer. In such a situation, the light L is shielded by the waste developer and cannot be detected by the light receiving part 31. The image forming device 1 can treat this situation as information that indicates that the lower chamber 26 is full of or almost full of waste developer. Accordingly, the image forming device 1 can display a notice to persuade the user to exchange the waste developer container 17 and take a measure for forcibly stopping image forming operation.
[0049] Here,
[0050] Here, the waste developer container 17 includes magnet near the detection window 29 of the projection part 21. This will be described with reference to
[0051] The reason why the magnet 32 is provided is to prevent interruption of full detection of the lower chamber 26 by floating waste developer. This is because the waste developer contained in the lower chamber 26 tends to be charged by friction. Therefore, part of the waste developer may float in dust and fume form by electrostatic repulsion. The floating developer particle adheres to the wall surface of the lower chamber 26 by static electricity force in some cases. If such adhesion occurs to the inner surface of the detection window 29, full detection by the waste developer amount detection unit 23 is interrupted. Of course, the developer adhering to the inner surface of the detection window 29 shields the light L emitted from the light emitting part 30. Therefore, the light receiving part 31 cannot detect the light L even if the inner space of the projection part 21 is yet not full of developer, depending on the density of adhesion of the developer on the inner surface of the detection window 29. That is, full is detected much earlier than it is actually full. Therefore, the actual amount of content of the waste developer container 17 may not be fully used. This is a phenomenon of interruption of full detection by floating developer.
[0052] In the embodiment of the present invention, such interruption of full detection is prevented because of the magnet 32. This is because magnetic force by the magnet 32 is applied to the location of the detection window 29 and it vicinity as described above. On the other hand, carrier of the developer is iron powder. Therefore, carrier of the floating waste developer is attracted by the magnetic force of the magnet 32 and adheres to the surface of the magnet 32 near the detection window 29. The carrier adhering to the surface of the magnet 32 once hardly becomes floating state again. Therefore, near the detection window 29, even if floating developer exists, what is floating is toner and floating carrier is very few. Therefore, because there is no adhesion of floating carrier to the inner surface of the detection window 29, there is no interruption of full detection as described above. Therefore, it is possible to fully use the actual content of the waste developer container 17.
[0053] Note that, as is understood from the above description, what is attracted by the magnet 32 is only carrier that is iron powder. Resin toner is not attracted by the magnet 32. Therefore, theoretically, adhesion of floating toner to the detection window 29 occurs even if the magnet 32 is provided. However, this is not a big practical problem. This is because light shielding property of resin toner is lower than that of carrier that is iron powder. In addition, since toner is lighter than carrier, it tends to be largely affected by repulsion by charging of the same polarity of toner than carrier. Therefore, even if toner adheres to the inner surface of the detection window 29, the adhesion density is not so much increased than carrier. There is another reason, which will be described later.
[0054] Here, the position of the magnet 32 will be described. In the embodiment of the present invention, the position described above where the magnet 32 is provided is the position near the almost upper end of the lower chamber 26 that contains waste developer. That is, the position of the magnet 32 in the embodiment of the present invention is higher than the position of incidence/emission of the light L at the detection window 29. In addition, it is higher than the delivery screw 28.
[0055] The configuration described above provides following advantages. First, even if the amount of the waste developer contained in the lower chamber 26 is increased, absorption characteristic of the floating carrier by the magnet 32 is not lost. This is because the magnet 32 is not covered by the waste developer accumulated on the bottom of the lower chamber 26. That is, it is preferable that the magnet 32 be at a high position rather than at a low position. This is because it is less likely to be covered by the accumulated waste developer.
[0056] Specifically, the position of the magnet 32 higher than the position of incidence/emission of the light L has a following meaning. That is, absorption characteristic of the magnet 32 is maintained until full is actually detected. The absorption characteristic of the magnet 32 is required until the position of incidence/emission is covered by the accumulated waste developer. Once the position of incidence/emission is covered by the waste developer, full is actually detected and it has nothing to do thereafter.
[0057] In addition, the position of the magnet 32 higher than the position of the delivery screw 28 has a following meaning. That is, delivery of the waste developer in the lower chamber 26 by the delivery screw 28 causes part of the accumulated waste developer to fly and may become a cause of production of floating waste developer. Of course, such floating waste developer floats above the delivery screw 28. Therefore, with the magnet 32 being higher than the delivery screw 28, produced floating carrier can be efficiently attracted. Note that, the position of the magnet 32 higher than the position of the delivery screw 28 means that, the position of the magnet 32 needs to be at least higher than the lowest position in the delivery screw 28. It is more preferable that the position of the magnet 32 be higher than the center of the delivery screw 28. Moreover, it is much more preferable that the position of the magnet 32 be much higher than the highest position in the delivery screw 28.
[0058] In addition, according to the embodiment of the present invention, the magnet 32 is provided to face the container space of the lower chamber 26. Therefore, of course, it is advantageous in terms of absorption characteristic of the magnet 32. This is because the magnetic force of the magnet 32 is directly applied to the container space without a wall member of the waste developer container 17. However, even if the magnet 32 is located outside via the wall member of the waste developer container 17 as viewed from the lower chamber 26, it is acceptable as long as sufficient magnetic force can be applied to the space near the detection window 29. Note that, it is needless to say that the magnet 32 should not be provided at the position where it interrupts the light path of the light L.
[0059] Next, material of the detection window 29 will be described. Before that, as to material of the entire waste developer container 17, synthetic resin is often used in terms of requirement of reduction in weight. Type of synthetic resin is not particularly limited in the present invention. Then, as for material of the detection window 29, any material is acceptable as long as it is transparent. It may be glass. However, transparent synthetic resin is often practically used together with the material of the entire waste developer container 17. A typical example is polystyrene.
[0060] However, since polystyrene has rather minus characteristic on triboelectric series of various substances, it tends to be charged with minus static electricity. Then, since the surface resistance is as high as 10.sup.17Ω, it hardly discharges once charged. On the other hand, two-component developer used for a two-component developing device such as developing device 7 in the embodiment of the present invention is generally used with the carrier being frictionally charged in plus and toner being frictionally charged in minus.
[0061] The charging state of the developer in the developing device 7 is almost kept even when it becomes waste developer and is contained in the lower chamber 26. Therefore, it is likely that the floating carrier in the lower chamber 26 is also charged in plus. Floating carrier easily adheres to the detection window 29 if there is no magnet 32. In that respect, the significance of the magnet 32 is large. In addition, as described above, in the embodiment of the present invention, the extent of charging of the carrier in the developing device 7 is set stronger than normal. This means that plus charging of the floating carrier in the lower chamber 26 is also stronger than normal devices. In addition, in that respect, the significance of attraction of the floating carrier by the magnet 32 is large. Note that, from the above description, it is likely that floating toner is charged in minus in contrast. This is also a reason that adhesion of floating toner to the detection window 29 is not a big problem.
[0062] The above description is true for not only a case in which polystyrene is used as a material of the detection window 29 but also a case in which other kind of transparent resin on the minus side with respect to polystyrene on triboelectric series is used. However, “transparent” used herein means transparent against the light L used in the waste developer amount detection unit 23. It is not necessarily transparent against visible light if light other than visible light is used as the light L.
[0063] Next, relationship between the waste developer container 17 and other members in fixed state will be described.
[0064] As illustrated in
[0065] Note that, the waste developer produced in the developing device 7 of the image forming unit 3K is contained in the lower chamber 26 of the waste developer container 17 as described with reference to
[0066] Next,
[0067] As illustrated in
[0068] Note that, although the image forming units 3Y to 3C are omitted also in
[0069] As described above in detail, according to the present embodiment, the magnet 32 is provided near the detection window 29 of the lower chamber 26 of the waste developer container 17. Accordingly, waste carrier floating near the detection window 29 of the inner space of the lower chamber 26 is attracted to the magnet 32 so that adhesion to the detection window 29 is prevented. By this means, interruption of detection of full of the lower chamber 26 by adhesion of floating waste carrier is prevented and correct full detection is secured. Accordingly, the waste developer container 17 that effectively uses the capacity of the lower chamber 26 and the image forming device 1 with such waste developer container are realized. Specifically, waste carrier is appropriately attracted by the magnet 32 by locating the magnet 32 near the upper end of the lower chamber 26.
[0070] Note that, the present embodiment is merely an example and does not limit the present invention in any way. Therefore, various improvements and modifications are possible without departing from the spirit of the present invention. For example, the magnet 32 may be provided outside the lower chamber 26 as described above and the magnet 32 may be provided to the main unit side of the image forming device 1. In addition, a reflecting mirror may be provided inside the projection part 21 and the light L from the light emitting part 30 may be reflected by the reflecting mirror and received by the light receiving part 31. In this case, there may be only one detection window 29.
[0071] In addition, the present invention may be applied to a waste developer container in which the upper chamber 25 and the lower chamber 26 are not divided by the partition wall 24 and waste developer and waste toner are contained in container space together. Alternatively, the present invention may be applied to a container of waste developer in which a container of waste developer and a container of waste toner are completely separate. In addition, any of such containers is not necessarily detachable from the main unit of the image forming device 1. It may be fixed type. Moreover, configuration of the image forming device 1 is not limited to tandem color type described above but may be multi-cycle color type or monochromic type. Moreover, it may be a copying machine with a scanner function or may be one that can communicate with an external line.
[0072] According to an embodiment of the present invention, with this configuration, an image forming device that develops an image by a trickle developing method with two-component developer and successfully detects the amount contained in a waste developer container is provided. In addition, a waste developer container suitable for such an image forming device is provided.
[0073] Although the present invention has been described and illustrated in detail, it is clearly understood that the same is by way of illustrated and example only and is not to be taken by way of limitation, the scope of the present invention being interpreted by terms of the appended claims.