ECCENTRIC SCREW PUMP WITH WORKING ENGAGEMENT AND IDLE ENGAGEMENT AND METHOD FOR CONTROLLING THE ECCENTRIC SCREW PUMP
20230167818 · 2023-06-01
Assignee
Inventors
Cpc classification
F04C2/1073
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2230/601
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C14/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An eccentric screw pump for delivering solid-laden liquids includes a rotor and a stator within which the rotor is rotatably arranged. The rotor and stator are arranged and designed with respect to one another in such a way that at least one chamber is formed, which serves to transport the liquid. The eccentric screw pump has a drive motor for rotating the rotor, a control device for controlling the drive motor at least in a working state, in which the rotor is rotated, and an idle state, in which the rotor does not rotate, and an engagement unit, which is designed to set an engagement between the rotor and stator to an idle engagement in the idle state and to a working engagement in the working state. The idle engagement is less than the working engagement. A method for operating the eccentric screw pump is also disclosed.
Claims
1.-24. (canceled)
25. An eccentric screw pump for delivering solid-laden liquids, the eccentric screw pump comprising: a helically wound rotor; a stator having an inlet and an outlet and within which the rotor is arranged to be rotatable about a longitudinal axis of the stator, and which has a helical inner wall corresponding to the rotor; wherein the rotor and stator are arranged with respect to one another such that at least one chamber is formed which serves to transport the liquid, and the chamber is separated by a sealing line; a drive motor for rotating the rotor; a control device for controlling the drive motor at least in a working state, in which the rotor is rotated, and an idle state, in which the rotor does not rotate; and an engagement unit adapted to set an engagement between the rotor and stator to an idle engagement in the idle state and to a working engagement in the working state, wherein the idle engagement is less than the working engagement.
26. The eccentric screw pump according to claim 25, wherein the idle engagement is set such that contact between the rotor and stator is substantially free of tension.
27. The eccentric screw pump according to claim 25, wherein, in the working engagement, a substantially complete sealing line is formed between the rotor and stator.
28. The eccentric screw pump according to claim 25, wherein the engagement unit is adapted to adjust the engagement from the working engagement to the idle engagement in or before a run-down time period, wherein the run-down time period comprises a switch from the working state to the idle state.
29. The eccentric screw pump according to claim 25, wherein the engagement unit is adapted to adjust the engagement from the idle engagement to the working engagement in a run-in time period or thereafter, wherein the run-in time period comprises a switch from the idle state to the working state.
30. The eccentric screw pump according to claim 25, wherein the engagement unit comprises an electronic engagement control and an engagement drive actuated by the electronic engagement control to change an engagement.
31. The eccentric screw pump according to claim 25, wherein the engagement unit comprises a hydraulic path and a hydraulic drive which is coupled to the rotor and/or stator such that an engagement can be adjusted by applying a hydraulic pressure.
32. The eccentric screw pump according to claim 25, wherein the rotor has a tapering or conical form.
33. The eccentric screw pump according to claim 25, wherein the rotor has a varying eccentricity.
34. The eccentric screw pump according to claim 32, wherein the rotor tapers towards the outlet.
35. The eccentric screw pump according to claim 25, wherein the adjustment of the engagement from the working engagement to the idle engagement comprises an axial displacement of the rotor.
36. The eccentric screw pump according to claim 25, wherein the rotor is axially displaceable between a working position and an idle position.
37. The eccentric screw pump according to claim 25, wherein the stator comprises a supporting element and an elastomer part, and wherein the engagement comprises a pre-tension between the rotor and stator so that the working engagement is a working pre-tension and the idle engagement is an idle pre-tension.
38. The eccentric screw pump according to claim 37, wherein the stator is radially engageable in order to adjust the pre-tension between the working pre-tension and the idle pre-tension.
39. The eccentric screw pump according to claim 37, wherein two adjustment elements are arranged on the stator and have a variable mutual spacing, and wherein a mechanical coupling is established between the adjustment elements and the stator so that, by altering the relative distance between the two adjustment elements, it is possible to change a cross section and a length of an elastomer part of the stator.
40. The eccentric screw pump according to claim 25, wherein the stator is a solid stator and the working engagement is selected such that a sealing line is formed and the idle engagement is selected such that a gap is formed between the rotor and stator.
41. A method for controlling an eccentric screw pump, the method comprising the steps of: providing an eccentric screw pump comprising: a helically wound rotor; a stator having an inlet and an outlet and within which the rotor is arranged to be rotatable about a longitudinal axis of the stator, and which has a helical inner wall corresponding to the rotor, wherein the rotor and stator are arranged with respect to one another such that at least one chamber is formed which serves to transport the liquid, and the chamber is separated by a sealing line; a drive motor for rotating the rotor; a control device for controlling the drive motor at least in a working state, in which the rotor is rotated, and an idle state, in which the rotor does not rotate; and an engagement unit adapted to set an engagement between the rotor and stator to an idle engagement in the idle state and to a working engagement in the working state, wherein the idle engagement is less than the working engagement; operating the eccentric screw pump in a working state by rotating the rotor within the stator of the eccentric screw pump with a working engagement between the rotor and stator; outputting a stop signal and, in response to the stop signal: stopping the rotation and switching to the idle state of the eccentric screw pump; and reducing the engagement between the rotor and stator from the working engagement to the idle engagement.
42. The method according to claim 41, wherein a run-down time period is defined by a time from the stop signal being output to a rotational standstill of the rotor, and the reduction in the engagement from the working engagement to the idle engagement takes place substantially at least partly during or following the run-down period.
43. A method according to claim 41, wherein the reduction in the engagement between the rotor and stator from the working engagement to the idle engagement comprises an axial displacement of the rotor from a working position into an idle position.
44. The method according to claim 41, wherein the reduction in the engagement between the rotor and stator from the working engagement to an idle engagement comprises altering a relative distance between two adjustment elements on the stator for changing a cross section and a length of an elastomer part of the stator.
45. The method according to claim 43, wherein the working position and the idle position are spaced apart between 1/50 and ¼ of a pitch of the rotor.
46. The method according to claim 42, further comprising the steps of: outputting a start signal; and in response to the start signal, beginning the rotation of the rotor and switching from the idle state to the working state of the eccentric screw pump.
47. The method according to claim 46, further comprising the step of, in response to the start signal: increasing the engagement between the rotor and stator from the idle engagement to the working engagement in a run-in time period or thereafter.
48. The method according to claim 47, wherein a run-in time period is defined by a time from the start signal being output to a setpoint speed of the rotor being reached, and the increase in the engagement from the idle engagement to the working engagement takes place at least partly during or following the run-in time period.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Further advantages, features, and details of the invention are revealed in the description below of the preferred embodiments and with reference to the drawing, in which:
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
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[0050]
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[0053]
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0054] An eccentric screw pump 1 has a stator 2 and a rotor 4. The stator has a central axis L1, which extends centrally through an inner cavity 6 of the stator 2. The stator 2 has an inner wall 8, which delimits the cavity 6 and is formed from an elastomer material. The inner contour of the wall 8 is formed such that it defines a double-threaded helix. The rotor 4 likewise has a helical shape overall, wherein the pitch of the helix form of the stator 2 is double the pitch of the rotor 4. Individual chambers 5 are thus formed, which are separated by a constriction 7.
[0055] The stator 2 furthermore has an inlet 10 and an outlet 12. The inlet 10 is connected to an inlet housing 14, which has an inlet flange 16 on which an inlet pipe 18 is flange-mounted. The outlet 12 is furthermore provided with an outlet housing 20, which has an outlet flange 22 on which an outlet pipe 24 is flange-mounted.
[0056] The embodiment shown in
[0057] A drive shaft 26 extends through the inlet housing 14, which drive shaft 26 is connected to the rotor 4 via a first Cardan joint 28 and communicates with a driven shaft 32 of a gear system 34 via a second Cardan joint 30. Instead of such a drive shaft 26 having two Cardan joints 28, 30, it is likewise preferable to use a thin flexible shaft which enables the eccentric drive. The gear system 34 is connected, on the input side, to a drive motor 36 which, according to this exemplary embodiment, is designed as an electric motor. However, the drive motor 36 may also be connected directly to the driven shaft 32, without an interconnected gear system 34. The drive motor 36 may also be arranged at a spacing, or axially offset, from the driven shaft 32 and/or the gear system 34 and may communicate therewith, for example, via a belt drive. As a further alternative, the drive motor 36 is designed as a hydraulic machine 204 (c.f.,
[0058] The eccentric screw pump 1 has an engagement unit 39 for adjusting the engagement between the rotor 4 and stator 2. According to this exemplary embodiment (
[0059]
[0060] Whilst
[0061] As a result of an axial adjustment of the rotor 4, which is of conical design overall in this exemplary embodiment, it is possible to widen the constriction 7 and thus reduce a radial pre-tension from the working engagement or working pre-tension to the idle engagement or idle pre-tension or even to establish a gap S instead of a sealing line D. The reduction in the engagement is achieved by a displacement of the rotor 4 in the direction of the conical widening, i.e., to the left with reference to
[0062] The working position PA and the idle position PR of the rotor 4 relative to the stator 2 are shown in
[0063] In this exemplary embodiment (
[0064] The engagement and therefore the pre-tension may also be adjusted in that the stator 2 is squeezed in the axial direction in order to thereby generate a radial widening of the stator 2. To this end, adjustment elements (not shown here) may be provided, for example, at axial end faces of the stator, which adjustment elements have a variable mutual spacing, wherein a mechanical coupling and/or connection is established between the adjustment elements and the stator so that, by altering the relative distance between the two adjustment elements, it is possible to change the cross section and the length of the elastomer part of the stator. The adjustment elements may be formed, for example, as circular pressure plates, which are connected to one another via tension rods. It is also possible to integrate electroactive polymers in the stator 2, which bring about a radial expansion of the stator 2 when a voltage is applied.
[0065]
[0066] In contrast to the first exemplary embodiment, in this exemplary embodiment (
[0067] For the purpose of displacing the rotor 4 in the axial direction, a separate engagement drive 52 is provided, which may displace the drive train 25 (or only the drive motor 36 in the event that a gear system 34 is not provided) for example via a spindle drive 54 (shown merely schematically) such that the engagement between the rotor 4 and stator 2 may be adjusted from the working engagement to the idle engagement and vice versa.
[0068] To this end, an electronic engagement control 53 is preferably connected to an electronic control device 58 of the eccentric screw pump 1 or the drive motor 36 via a signal line 56. The drive motor 36 is moreover connected to the electronic control device 58 via a signal line 60. The electronic control device 58 may be, for example, part of a control centre or receives via a receiving or input interface 200, via which control or regulating data are input or received, and is designed to execute the control or regulation depending on this control or regulating data. For example, a setpoint volume or a difference between a setpoint volume and an actual volume may be input into the electronic control device 58 via this input interface 200. In this case, the input interface 200 may be a user interface or an interface to a superordinate unit, for example a control centre. Additionally or alternatively, an input connection 202 may be provided for connecting a sensor, switch, and/or superordinate control unit. The electronic engagement control 53 receives a start signal from the electronic control unit or directly from a superordinate unit, which start signal has the effect of starting the drive motor 36 and controls the engagement device 52 automatically on the basis thereof, which then sets the engagement to the working engagement. The electronic engagement control 53 likewise receives a stop signal, which has the effect of stopping the drive motor 36 and controls the engagement drive 52 automatically on the basis thereof, which then sets the engagement to the idle engagement.
[0069] In other embodiments, the electronic control unit 58 and the engagement control 53 may also be integrated in one control.
[0070]
[0071] According to this exemplary embodiment (
[0072] A further embodiment of the invention, which is based on the previous embodiments, is shown in
[0073] In
[0074] A further difference from the previous exemplary embodiments is that the drive motor 36 here is designed as a hydraulic machine 204. The hydraulic machine 204 may be connected to a hydraulic source (not shown, see
[0075] In one example, the hydraulic machine 204, like the drive motor 36 according to the exemplary embodiment of
[0076] In
[0077]
[0078] A hydraulic pump 220 forms a hydraulic pressure source here. This is connected to a first hydraulic line 226 and a second hydraulic line 228 via a directional valve 224 and supplies these lines with hydraulic pressure. The first hydraulic line 226 leads to the hydraulic machine 204, which, in the exemplary embodiment shown here, is firstly connected to a gear system 34. The gear system 34, as described with reference to
[0079] The engagement unit 39 comprises the second hydraulic line 228 and a hydraulic drive 230, which forms the engagement drive 52. The hydraulic drive 230 is a hydraulic lifting cylinder 232 here, having a cylinder chamber 234 and a piston 236, which is, in turn, connected to the driven shaft 32, preferably with an interconnected axial bearing, and may displace the driven shaft 32 axially. On the side opposite the cylinder chamber 234, a restoring spring 238 is provided, which loads the piston 236 to the left with reference to
[0080] In the second hydraulic line 228, a throttle 240 is provided, which serves to reduce the volume flow somewhat in order to achieve the desired movement speed and therefore gain time for the movement from the idle position into the working position and vice versa.
[0081] In this embodiment, the engagement is always automatically set to the working engagement and the idle engagement. As soon as the directional valve 224 switches, hydraulic pressure is supplied to the hydraulic machine 204, which consequently drives the rotor 4, but also to the hydraulic drive 230, which then sets the engagement to the working engagement. If the directional valve 224 is switched such that the hydraulic machine is stationary, the return spring 238 ensures that the engagement is set to the idle engagement.
[0082]
[0083] In contrast to
[0084] The rotor 4 is also displaceable in the exemplary embodiment according to
[0085] Finally,
[0086] In the exemplary embodiment according to
[0087] Although the electronic control device 58 and the engagement control 53 are only shown by way of example in the exemplary embodiment according to
[0088] The relationship between the working state, the idle state, the working engagement FB and the idle engagement F0 is now described with reference to a graph shown in
[0089] At the start, approximately at the origin of the coordinate systems, the speed n=n0=0 and the engagement F is set to the idle engagement F0. The fact that the value F0 is not on the x-coordinate here shall not necessarily mean that the idle engagement or idle pre-tension is positive; rather, the rotor 4 and stator 2 may not be touching one another, or may be only marginally touching one another, so that the stator 2 is completely or substantially without tension. In any case, the idle engagement or idle pre-tension F0 should be selected such that a relaxation and creep of the material of the stator 2 do not occur at contact points of the stator 2, or a sufficiently large gap is established if the stator is a solid stator.
[0090] At a time tn1, a start signal is output, for example via the output interface 200. In response to this, the electronic control device 58 actuates the drive motor 36 and this drives the rotor 4, which begins to rotate. The speed n of the rotor 4 increases to the setpoint speed nN, which is reached at the time tn2. The working state (with respect to the speed) is also reached here. The time period between tn1 and tn2 may be described as the run-in time period, ramp-up time period, or start-up time period. In the exemplary embodiment shown in
[0091] After the eccentric screw pump 1 has been operating with the working engagement FB in the working state from the time tF2, a stop signal is output at the time tn3, for example, in turn via the input interface 200. However, this may also be an automatically generated stop signal, for example, based on the time difference between tn2 and tn3 or based on a sensor signal. From that time, the speed n of the rotor 4 is reduced again by the electronic control device 58 and drops here with the same gradient as that with which it had also increased. This is also not compulsory and the gradients may differ. In particular, it is often preferred if the standstill is reached as quickly as possible. After the speed n has almost reached the value 0 again, the engagement unit 39 reduces the engagement F from the working engagement FB to the idle engagement F0. The idle engagement F0 is then achieved at the time tF4, which is after the time tn4. The time period between tn3 and tn4 may be described as the run-down time period. In the exemplary embodiment shown here, the change in the engagement F from the working engagement FB to the idle engagement F0 is therefore realized partly within the run-down time period. The periods may also overlap entirely; tF3 may coincide with tn3 and tF4 may coincide with tn4. The time tF3 may also be before the time tn3 or after the time tn4. It is also conceivable and preferred if the time tF4 is before or after the time tn3 and/or before or after the time tn4.
[0092] A latency may also be provided between tn3 and tF3 if a start signal is received again shortly after the stop signal is output (at tn3). This latency may be specified according to the particular application and may amount to several seconds or minutes.