OXIDE FLUORESCENT MATERIAL AND LIGHT EMITTING DEVICE
20230167358 · 2023-06-01
Assignee
Inventors
Cpc classification
H01L33/504
ELECTRICITY
C09K11/77348
CHEMISTRY; METALLURGY
International classification
Abstract
To provide an oxide fluorescent material that has a light emission peak wavelength in a wavelength range of from red light to near infrared light. The oxide fluorescent material has a composition encompassed in a compositional formula represented by the following formula (1):
(Li.sub.1-tM.sup.1.sub.t).sub.u(Ga.sub.1-vM.sup.2.sub.v).sub.5O.sub.w:Cr.sub.x,Ni.sub.y,M.sup.3.sub.z, (1)
wherein in the formula (1), M.sup.1 represents at least one kind of an element selected from the group consisting of Na, K, Rb, and Cs; M.sup.2 represents at least one kind of an element selected from the group consisting of B, Al, Sc, In, and a rare earth element; M.sup.3 represents at least one kind of an element selected from the group consisting of Si, Ge, Sn, Ti, Zr, Hf, Bi, V, Nb, and Ta; and t, u, v, w, x, y, and z each satisfy 0≤t≤1.0, 0.7≤u≤1.6, 0≤v<1.0, 7.85≤w≤11.5, 0.05≤x≤1.2, 0≤y≤0.5, 0.25<x+y≤1.2, y<x, and 0≤z≤0.5.
Claims
1. An oxide fluorescent material having a composition encompassed in a compositional formula represented by the following formula (1):
(Li.sub.1-tM.sup.1.sub.t).sub.u(Ga.sub.1-vM.sup.2.sub.v).sub.5O.sub.w:Cr.sub.x,Ni.sub.y,M.sup.3.sub.z (1) wherein in the formula (1), M.sup.1 represents at least one kind of an element selected from the group consisting of Na, K, Rb, and Cs; M.sup.2 represents at least one kind of an element selected from the group consisting of B, Al, Sc, In, and a rare earth element; M.sup.3 represents at least one kind of an element selected from the group consisting of Si, Ge, Sn, Ti, Zr, Hf, Bi, V, Nb, and Ta; and t, u, v, w, x, y, and z each satisfy 0≤t≤1.0, 0.7≤u≤1.6, 0≤v≤1.0, 7.85≤w≤11.5, 0.05≤x≤1.2, 0≤y≤0.5, 0.25<x+y≤1.2, y<x, and 0≤z≤0.5.
2. The oxide fluorescent material according to claim 1, wherein in the formula (1), x and y satisfy 0<y≤0.5 and 1.5≤x/y≤50.
3. The oxide fluorescent material according to claim 1, wherein in the formula (1), x and y satisfy 0.08≤x≤0.8 and 0.001≤y≤0.3.
4. The oxide fluorescent material according to claim 1, wherein in the formula (1), x and y satisfy 0.1≤x≤0.5 and 0.005≤y≤0.2.
5. The oxide fluorescent material according to claim 1, wherein the oxide fluorescent material has a full width at half maximum of a light emission spectrum having a light emission peak wavelength of 150 nm or more.
6. The oxide fluorescent material according to claim 1, wherein the oxide fluorescent material has a light emission peak wavelength in a range of 1,150 nm or more and 1,300 nm or less.
7. The oxide fluorescent material according to claim 1, wherein the oxide fluorescent material has a light emission peak wavelength in a range of 700 nm or more and 900 nm or less.
8. A light emitting device comprising the oxide fluorescent material according to claim 1 and a light emitting element that has a light emission peak wavelength in a range of 365 nm or more and 500 nm or less and irradiates the oxide fluorescent material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0027] The oxide fluorescent material and the light emitting device according to the present disclosure will be described below. However, the embodiments shown below are examples for practicing the technical concept of the present invention, and the present invention is not limited to the oxide fluorescent materials and the light emitting devices shown below. As for the visible light, the relationships between the color names and the chromaticity coordinates, the relationships between the wavelength ranges of light and the color names of monochromatic light, and the like, for example, the wavelength range of red light, are in accordance with JIS Z8110.
[0028] A light emitting device using a fluorescent material is demanded to emit light having an optimum wavelength range corresponding to the view target and the use condition. For example, in the medical front, there may be a demand of conveniently acquiring the information in the living body. The living body includes light absorbers, such as water, hemoglobin, and melanin. For example, hemoglobin has a high absorbance to light in a wavelength range of visible light having a wavelength of less than 650 nm, and a light emitting device emitting light in the wavelength range of visible light is difficult to acquire the information in the living body since light in the wavelength range of visible light is difficult to transmit inside the living body. Accordingly there is a wavelength range referred to as a “near infrared window in biological tissue” which enables light to easily transmit through the living body. There may be a demand of a light emitting device that emits light having a wavelength range including at least a part of the “near infrared window in biological tissue”, for example, a wavelength range of near infrared light of 650 nm or more and 1,050 nm or less. For example, in the case where the increase and decrease of the oxygen level in the blood in the living body can be measured from the increase and decrease of the light absorption of hemoglobin bonded to oxygen, the information in the living body can be conveniently acquired through irradiation of light from the light emitting device. Accordingly as the fluorescent material used in the light emitting device, there may be a demand of a fluorescent material that absorbs light from an excitation light source, and emits, for example, light having a wavelength range including a part of near infrared light in a range of 650 nm or more and 1,050 nm or less.
[0029] For example, in the food field, there is a demand of a non-destructive saccharimeter capable of measuring the sugar content of fruit and vegetables, a non-destructive taste analyzer of rice. As a non-destructive method of measuring the internal qualities of fruit and vegetables, such as the sugar content, the acid level, the maturity and the internal damage, and the surface qualities of fruit and vegetables appearing on the fruit skin surface or in the fruit skin surface layer near the fruit skin surface, such as abnormal dryness, a near infrared spectroscopy using near infrared light having a wavelength of 700 nm or more and 2,500 nm or less may be used in some cases. In the infrared spectroscopy light having a wavelength range of near infrared light is irradiated onto fruit and vegetables, and the transmitted light through the fruit and vegetables or the reflected light reflected by the fruit and vegetables is received to measure the qualities of the fruit and vegetables through the decrease of the light intensity (i.e., the absorption of light). An analyzer of the near infrared spectroscopy of this type used in the food field uses such a light source as a tungsten lamp or a xenon lamp.
Oxide Fluorescent Material
[0030] The oxide fluorescent material has a composition encompassed in a compositional formula represented by the following formula (1):
(Li.sub.1-tM.sup.1.sub.t).sub.u(Ga.sub.1-vM.sup.2.sub.v).sub.5O.sub.w:Cr.sub.x,Ni.sub.y,M.sup.3.sub.z (1)
[0031] wherein the formula (1), M.sup.1 represents at least one kind of an element selected from the group consisting of Na, K, Rb, and Cs; M.sup.2 represents at least one kind of an element selected from the group consisting of B, Al, Sc, In, and a rare earth element; M.sup.3 represents at least one kind of an element selected from the group consisting of Si, Ge, Sn, Ti, Zr, Hf, Bi, V, Nb, and Ta; and t, u, v, w, x, y, and z each satisfy 0≤t≤1.0, 0.7≤u≤1.6, 0≤v<1.0, 7.85≤w≤11.5, 0.05≤x≤1.2, 0≤y≤0.5, 0.25<x+y≤1.2, y<x, and 0≤z≤0.5. The oxide fluorescent material absorbs the excitation light, and can emit light that has a wide wavelength range including a part of a wavelength range of near infrared light, has a large full width at half maximum of the light emission spectrum, and has higher light emission energy capable of measuring the internal information of the living body and the internal information of fruit and vegetables. In the description herein, the “molar ratio” means a ratio of an element in one mol of the chemical composition of the fluorescent material unless otherwise indicated. In the description herein, the plural elements described by delimiting with the comma (,) in the compositional formula mean that at least one kind of an element among the plural elements is contained in the composition. In the description herein, the term before the colon (:) in the compositional formula showing the composition of the fluorescent material shows the elements constituting the base crystal and the molar ratios thereof, and the term after the colon (:) therein shows the activator element.
[0032] In the composition encompassed in the compositional formula represented by the formula (1), it is preferred that the oxide fluorescent material contains at least Cr as the activator element and contains both Cr and Ni as co-activator elements. In the case where both Cr and Ni are contained as the co-activator elements, Cr absorbs the energy of the excitation light, and the energy absorbed by Cr is transferred to Ni to excite Ni efficiently, enabling emission of light that has a light emission spectrum having a large full width at half maximum in a wavelength range of near infrared light. In one mol of the composition encompassed in the compositional formula represented by the formula (1), x represents the molar ratio of Cr, and y represents the molar ratio of Ni. In the formula (1), x and y preferably satisfy 0<y≤0.5 and 1.5≤x/y≤50. The oxide fluorescent material having a composition encompassed in the compositional formula represented by the formula (1) can emit light that has a light emission spectrum having a large full width at half maximum in a wavelength range of near infrared light since the molar ratio of Cr is larger than the molar ratio of Ni, and the absorption of the excitation light by Cr is large to excite Ni efficiently. In the formula (1), x and y may satisfy 2.0≤x/y≤40, may satisfy 2.5≤x/y≤30, and may satisfy 2.8≤x/y≤25. In the formula (1), x and y may satisfy 0.26≤x+y≤1.2.
[0033] In the composition encompassed in the compositional formula represented by the formula (1), the variable x showing the molar ratio of Cr as the activator element satisfies 0.05≤x≤1.2, preferably satisfies 0.08≤x≤0.8, and more preferably satisfies 0.1≤x≤0.5. In the oxide fluorescent material containing Cr as the activator element, Cr absorbs the excitation light, and depending on the intensity of the crystal field of the base crystal, there are a case where the oxide fluorescent material emits light like Al.sub.2O.sub.3 (ruby) having a light emission peak wavelength around 696 nm, and a case where the oxide fluorescent material emits light like BeAl.sub.2O.sub.4 (alexandrite) having a light emission peak wavelength in a range of 700 nm to 815 nm included in the wavelength range of near infrared light.
[0034] In the composition encompassed in the compositional formula represented by the formula (1), in the case where Ni is not contained, i.e., in the case where y=0, the oxide fluorescent material emits light having a light emission peak wavelength in a range of 700 nm or more and 900 nm or less and a light emission spectrum having a relatively large full width at half maximum.
[0035] In the composition encompassed in the compositional formula represented by the formula (1), the variable y showing the molar ratio of Ni as the activator element along with Cr satisfies 0≤y≤0.5, may satisfy 0<y≤0.5, may satisfy 0.001≤y≤0.3, and may satisfy 0.005≤y≤0.2. The oxide fluorescent material containing Ni as the co-activator element has a complicated light emission spectrum due to the multiple energy levels of Ni, and emits light having a light emission peak wavelength having a large full width at half maximum in the wavelength range of near infrared light.
[0036] In the oxide fluorescent material having the composition encompassed in the compositional formula represented by the formula (1), the total of Cr and Ni is preferably more than 5% by mol, and more preferably in a range of 5.01% by mol or more and 24% by mol or less, based on the total molar number of Ga and the element M.sup.2 as 100% by mol. In the oxide fluorescent material having the composition encompassed in the compositional formula represented by the formula (1), in the case where the total of Cr and Ni is more than 5% by mol based on the total molar number of Ga and the element M.sup.2 as 100% by mol, the oxide fluorescent material emits light having a light emission spectrum having a large full width at half maximum in the wavelength range of near infrared light.
[0037] In the composition encompassed in the compositional formula represented by the formula (1), the first element M.sup.1 may be at least one kind of an element selected from the group consisting of Na, K, and Rb. In the composition encompassed in the compositional formula represented by the formula (1), the molar ratio of the first element M.sup.1 contained depending on necessity is shown by the product of the variable t and the variable u assuming that the molar ratio of Ga or the total molar ratio of the second element M.sup.2 and Ga in the case where the second element M.sup.2 is contained is 5 per one mol of the composition of the oxide fluorescent material, in which the variable t may satisfy 0≤t≤0.8, and may satisfy 0≤t≤0.5, and the variable u may satisfy 0.8≤u≤1.5, may satisfy 0.9≤u≤1.2, and may satisfy u=1.
[0038] In the composition encompassed in the compositional formula represented by the formula (1), the second element M.sup.2 may be at least one element selected from the group consisting of B, Al, Sc, In, Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu, and the second element M.sup.2 may be at least one element selected from the group consisting of Al, Sc, In, and a rare earth element. The molar ratio of the second element M.sup.2 contained depending on necessity is shown by the product of the variable v and 5 assuming that the molar ratio of Ga or the total molar ratio of the second element M.sup.2 and Ga in the case where the second element M.sup.2 is contained is 5 per one mol of the composition of the oxide fluorescent material, in which the variable v may satisfy 0≤v≤0.8, may satisfy 0≤v≤0.5, and may satisfy 0≤v≤0.3.
[0039] In the composition encompassed in the compositional formula represented by the formula (1), the variable w showing the molar ratio of O (oxygen) contained in the oxide fluorescent material assuming that the molar ratio of Ga or the total molar ratio of the second element M.sup.2 and Ga in the case where the second element M.sup.2 is contained is 5 per one mol of the composition of the oxide fluorescent material satisfies 7.85≤w≤11.5, may satisfy 7.9≤w≤11.0, may satisfy 7.95≤w≤10.5, and may be w=8.
[0040] In the composition encompassed in the compositional formula represented by the formula (1), the variable z showing the molar ratio of the third element M.sup.3 per one mol of the composition of the oxide fluorescent material satisfies 0≤z≤0.5, may satisfy 0≤z≤0.3, and may satisfy 0≤z≤0.2.
[0041] The oxide fluorescent material having a composition encompassed in the compositional formula represented by the formula (1) preferably has a full width at half maximum of the light emission spectrum having the light emission peak wavelength of 150 nm or more. The full width at half maximum of the light emission spectrum having the light emission peak wavelength of the oxide fluorescent material having a composition encompassed in the compositional formula represented by the formula (1) is preferably 160 nm or more, more preferably 170 nm or more, and further preferably 180 nm or more. The oxide fluorescent material preferably has a larger full width at half maximum of the light emission spectrum having the light emission peak wavelength. The full width at half maximum of the light emission spectrum having the light emission peak wavelength may be 250 nm or less, may be 240 nm or less, may be 230 nm or less, and may be 220 nm or less. In the description herein, the full width at half maximum means the wavelength width at a light emission intensity of 50% with respect to the light emission intensity at the light emission peak wavelength showing the maximum light emission intensity in the light emission spectrum. For example, for measuring a fine propagation behavior of light in the blood of the living body it is preferred that light having a light emission spectrum having a large full width at half maximum is irradiated in the living body since the light is absorbed and scattered in the living body. For acquiring the information inside foods, such as fruit and vegetables or rice, through non-destructive measurement of the foods, it is also preferred that light having a light emission spectrum having a large full width at half maximum is irradiated. The light having a light emission spectrum having a large full width at half maximum preferably has the light emission spectrum having the light emission peak wavelength that has a larger area, which is a value obtained by integrating the region surrounded by the base line showing a light emission intensity of 0 and the curve of the light emission spectrum having the light emission intensity within the particular wavelength range, from the standpoint of achieving high light emission energy of the oxide fluorescent material. The light emission intensity in the light emission spectrum may be shown by a relative light emission intensity ratio based on the light emission intensity of the excitation light in some cases.
[0042] The oxide fluorescent material having a composition encompassed in the compositional formula represented by the formula (1) preferably has a light emission peak wavelength in a range of 1,150 nm or more and 1,300 nm or less, and more preferably has a light emission peak wavelength in a range of 1,200 nm or more and 1,300 nm or less. In the case where the oxide fluorescent material having a composition encompassed in the compositional formula represented by the formula (1) does not contain Ni, i.e., in the case where y=0, the oxide fluorescent material preferably has a light emission peak wavelength in a range of 700 nm or more and 900 nm or less, and more preferably has a light emission peak wavelength in a range of 710 nm or more and 850 nm or less. The oxide fluorescent material having a light emission peak wavelength in a range that overlaps a wavelength range of 700 nm or more and 2,500 nm or less can provide a light emitting device that can facilitate, for example, the acquirement of the information inside the living body or the information of fruit and vegetables in a non-destructive manner.
Light Emitting Device
[0043] The light emitting device includes the oxide fluorescent material having a composition encompassed in the compositional formula represented by the formula (1) and a light emitting element that has a light emission peak wavelength in a range of 365 nm or more and 500 nm or less and irradiates the oxide fluorescent material. The oxide fluorescent material may also be used as a member constituting a wavelength conversion member along with a translucent material.
[0044] The light emitting device preferably includes, as the light emitting element irradiating the oxide fluorescent material, an LED chip or an LD chip using, for example, a nitride based semiconductor.
[0045] The light emitting element preferably has a light emission peak wavelength in a range of 365 nm or more and 500 nm or less, more preferably has a light emission peak wavelength in a range of 370 nm or more and 490 nm or less, and further preferably has a light emission peak wavelength in a range of 375 nm or more and 480 nm or less. The use of the light emitting element as the excitation light source of the oxide fluorescent material enables to constitute a light emitting device emitting mixed light having a target wavelength range of the light from the light emitting element and the fluorescent light from the fluorescent material containing the oxide fluorescent material. The full width at half maximum of the light emission peak in the light emission spectrum of the light emitting element may be, for example, 30 nm or less. The light emitting element used is preferably for example, a light emitting element using a nitride based semiconductor. The use of the light emitting element using a nitride based semiconductor as the excitation light source enables to achieve a light emitting device that has a high efficiency shows output with a high linearity with respect to input, and is stable with high resistance against mechanical impacts.
[0046] The light emitting device necessitates a first fluorescent material containing the oxide fluorescent material described above, and may contain a different fluorescent material therefrom. The light emitting device preferably contains, in addition to the first fluorescent material, at least one of a fluorescent material selected from the group consisting of a second fluorescent material having a light emission peak wavelength in a range of 420 nm or more and less than 495 nm in the light emission spectrum thereof, a third fluorescent material having a light emission peak wavelength in a range of 495 nm or more and less than 590 nm in the light emission spectrum thereof, a fourth fluorescent material having a light emission peak wavelength in a range of 590 nm or more and less than 700 nm in the light emission spectrum thereof, and a fifth fluorescent material having a light emission peak wavelength in a range of 700 nm or more and 1,050 nm or less in the light emission spectrum thereof. The light emitting device that necessitates the first fluorescent material containing the oxide fluorescent material described above and contains a different fluorescent material therefrom can provide a light emission spectrum that is continuous in a range of the light emission peak wavelength of the light emitting element or more and 1,600 nm or less. The fact that the light emission spectrum of the light emitting device is continuous in a range of the light emission peak wavelength of the light emitting element or more and 1,600 nm or less means that the light emission intensity of the light emission spectrum does not become 0% within a wavelength range of the light emission peak wavelength of the light emitting element or more and 1,600 nm or less, and the light emission spectrum is continuous without interruption over the wavelength range. There are cases where a light source that emits light having a light emission spectrum continuous within a wavelength range including a part of the range of from visible light to near infrared light is necessary corresponding to the measurement target or the inspection target, such as the living body, and fruit and vegetables. The use of a tungsten lamp or a xenon lamp as the light source can emit light having a continuous light emission spectrum without interruption of the light emission spectrum over the wavelength range including a part of the range of from visible light to near infrared light. However, the device is difficult to reduce in size by the use of a tungsten lamp or a xenon lamp as the light source. The light emitting device that emits light having a light emission spectrum that is continuous over the range of the light emission peak wavelength of the light emitting element or more and 1,600 nm or less can be reduced in size as compared to the light emitting device using a tungsten lamp or a xenon lamp as the light source. A light emitting device having a reduced size can be mounted on a small sized mobile equipment, such as a smartphone, and can be used for managing the physical condition by acquiring the information inside the living body. The “range of the light emission peak wavelength of the light emitting element or more and 1,600 nm or less” means, for example, a range of 450 nm or more and 1,600 nm or less in the case where the light emission peak wavelength of the light emitting element is 450 nm.
[0047] The light emitting device has a continuous light emission spectrum over the range of the light emission peak wavelength of the light emitting element or more and 1,600 nm or less, and emits light in a wide wavelength range of from visible light to near infrared light. The light emitting device of this type can be used as the reflectance spectroscopic measurement equipment and enables the non-destructive measurement of the living body or fruit and vegetables, and also can be used in an illumination equipment that is demanded to emit light excellent in color rendering property.
[0048] The second fluorescent material having a different composition from the first fluorescent material containing the oxide fluorescent material described above preferably contains at least one kind of a fluorescent material selected from the group consisting of a phosphate salt fluorescent material having a composition encompassed in a compositional formula represented by the following formula (2a), an aluminate salt fluorescent material having a composition encompassed in a compositional formula represented by the following formula (2b), and an aluminate salt fluorescent material having a composition encompassed in a compositional formula represented by the following formula (2c), and may contain two or more kinds of fluorescent materials.
(Ca,Sr,Ba,Mg).sub.10(PO.sub.4).sub.6(F,Cl,Br,I).sub.2:Eu (2a)
(Ba,Sr,Ca)MgAl.sub.10O.sub.17:Eu (2b)
Sr.sub.4Al.sub.14O.sub.25:Eu (2c)
[0049] The third fluorescent material preferably contains at least one kind of a fluorescent material selected from the group consisting of a silicate salt fluorescent material having a composition encompassed in a compositional formula represented by the following formula (3a), an aluminate salt fluorescent material or a gallate salt fluorescent material having a composition encompassed in a compositional formula represented by the following formula (3b), a ß—SiAlON fluorescent material having a composition encompassed in a compositional formula represented by the following formula (3c), a cesium lead halide fluorescent material having a composition encompassed in a compositional formula represented by the following formula (3d), and a nitride fluorescent material having a composition encompassed in a compositional formula represented by the following formula (3e), and may contain two or more kinds of fluorescent materials. In the case where the third fluorescent material contains two or more kinds of fluorescent materials, the two or more kinds of the third fluorescent materials preferably have light emission peak wavelengths in different ranges that are both in a range of 495 nm or more and less than 610 nm.
(Ca,Sr,Ba).sub.8MgSi.sub.4O.sub.16(F,Cl,Br).sub.2:Eu (3a)
(Lu,Y,Gd,Tb).sub.3(Al,Ga).sub.5O.sub.12:Ce (3b)
Si.sub.6-zAl.sub.zO.sub.zN.sub.8-z:Eu(0<z≤4.2) (3c)
CsPb(F,Cl,Br).sub.3 (3d)
(La,Y,Gd).sub.3Si.sub.6N.sub.11:Ce (3e)
[0050] The fourth fluorescent material preferably contains at least one kind of a fluorescent material selected from the group consisting of a nitride fluorescent material having a composition encompassed in a compositional formula represented by the following formula (4a), a fluorogermanate salt fluorescent material having a composition encompassed in a compositional formula represented by the following formula (4b), an oxynitride fluorescent material having a composition encompassed in a compositional formula represented by the following formula (4c), a fluoride fluorescent material having a composition encompassed in a compositional formula represented by the following formula (4d), a fluoride fluorescent material having a composition encompassed in a compositional formula represented by the following formula (4e), a nitride fluorescent material having a composition encompassed in a compositional formula represented by the following formula (40, and a nitride fluorescent material having a composition encompassed in a compositional formula represented by the following formula (4g), and may contain two or more kinds of fluorescent materials. In the case where the fourth fluorescent material contains two or more kinds of fluorescent materials, the two or more kinds of the fourth fluorescent materials preferably have light emission peak wavelengths in different ranges that are both in a range of 610 nm or more and less than 700 nm.
(Sr,Ca)AlSiN.sub.3:Eu (4a)
3.5MgO.0.5MgF.sub.2.GeO.sub.2:Mn (4b)
(Ca,Sr,Mg).sub.kSi.sub.12−(m+n)Al.sub.m+nO.sub.nN.sub.16−n:Eu (4c)
[0051] wherein in the formula (4c), k, m, and n satisfy 0<k≤2.0, 2.0≤m≤6.0, and 0≤n≤2.0,
A.sub.c[M.sup.6.sub.1−bMn.sup.4+.sub.bF.sub.d] (4d)
[0052] wherein in the formula (4d), A contains at least one kind selected from the group consisting of K.sup.+, Li.sup.+, Na.sup.+, Rb.sup.+, Cs.sup.+, and NH.sub.4.sup.+, in which K.sup.+ is preferred, M.sup.6 contains at least one kind of an element selected from the group consisting of Group 4 elements and Group 14 elements, in which Si and Ge are preferred, b satisfies 0<b<0.2, c represents the absolute value of the charge of the [M.sup.6.sub.1-bMn.sup.4+.sub.bF.sub.d] ion, and d satisfies 5<d<7,
A′.sub.c′[M.sup.6′.sub.1-b′Mn.sup.4+.sub.b′F.sub.d′] (4e)
[0053] wherein in the formula (4e), A′ contains at least one kind selected from the group consisting of K.sup.+, Li.sup.+, Na.sup.+, Rb.sup.+, Cs.sup.+, and NH.sub.4.sup.+, in which K.sup.+ is preferred, M.sup.6′ contains at least one kind of an element selected from the group consisting of Group 4 elements, Group 13 elements, and Group 14 elements, in which Si and Al are preferred, b′ satisfies 0<b′<0.2, c′ represents the absolute value of the charge of the [M.sup.6′.sub.1-b′Mn.sup.4+.sub.b′F.sub.d′] ion, and d′ satisfies 5<d′<7,
(Ba,Sr,Ca).sub.2Si.sub.5N.sub.8:Eu (4f)
(Sr,Ca)LiAl.sub.3N.sub.4:Eu (4g)
[0054] The fifth fluorescent material preferably contains at least one kind of a fluorescent material selected from the group consisting of a gallate fluorescent material having a composition encompassed in a compositional formula represented by the following formula (5a), an aluminate fluorescent material having a composition encompassed in a compositional formula represented by the following formula (5b), a gallate fluorescent material having a composition encompassed in a compositional formula represented by the following formula (5c), an oxide fluorescent material having a composition encompassed in a compositional formula represented by the following formula (5d), an aluminate fluorescent material having a composition encompassed in a compositional formula represented by the following formula (5e), an oxide fluorescent material having a composition encompassed in a compositional formula represented by the following formula (50 that is different in composition from the aforementioned oxide fluorescent material, and an oxide fluorescent material having a composition encompassed in a compositional formula represented by the following formula (5g) that is different in composition from the aforementioned oxide fluorescent material, and may contain two or more kinds of fluorescent materials.
Ga.sub.2O.sub.3:Cr (5a)
Al.sub.2O.sub.3:Cr (5b)
ZnGa.sub.2O.sub.4:Cr (5c)
(Mg.sub.1-t1M.sup.7.sub.t1).sub.u1(Ga.sub.1-v1-x1-y1M.sup.8.sub.v1).sub.2O.sub.w1:Cr.sub.x1,M.sup.9.sub.y1 (5d)
[0055] wherein in the formula (5d), M.sup.7 is at least one kind of an element selected from the group consisting of Ca, Sr, Ba, Ni, and Zn, M.sup.8 is at least one kind of an element selected from the group consisting of B, Al, In, and Sc, M.sup.9 is at least one kind of an element selected from the group consisting of Eu, Ce, Tb, Pr, Nd, Sm, Yb, Ho, Er, Tm, and Mn, t1, u1, v1, w1, x1, and y1 satisfy 0≤t1≤0.8, 0.7≤u1≤1.3, 0≤v1≤0.8, 3.7≤w1≤4.3, 0.02≤x1≤0.3, 0≤y1≤0.2, and y1<x1
(Lu,Y,Gd,Tb).sub.3(Al,Ga).sub.5O.sub.12:Ce,Cr (5e)
M.sup.10.sub.gM.sup.11.sub.hM.sup.12.sub.iM.sup.13.sub.5O.sub.j:Cr.sub.e,M.sup.14.sub.f (5)
[0056] wherein in the formula (5f), M.sup.10 is at least one kind of an element selected from the group consisting of Li, Na, K, Rb, and Cs, M.sup.11 is at least one kind of an element selected from the group consisting of Mg, Ca, Sr, Ba, and Zn, M.sup.12 is at least one kind of an element selected from the group consisting of Ba, Al, Ga, In, and rare earth elements, M.sup.13 is at least one kind of an element selected from the group consisting of Si, Ti, Ge, Zr, Sn, Hf, and Pb, M.sup.14 is at least one kind of an element selected from the group consisting of Eu, Ce, Tb, Pr, Nd, Sm, Yb, Ho, Er, Tm, Ni, and Mn, and e, f, g, h, i, and j satisfy 0<e≤0.2, 0≤f≤0.1, f<e, 0.7≤g≤1.3, 1.5≤h≤2.5, 0.7≤i≤1.3, and 12.9≤j≤15.1,
M.sup.15.sub.t2M.sup.16.sub.u2(Ge.sub.1-v2M.sup.17.sub.v2).sub.6O.sub.w2:Cr.sub.x2,M.sup.18.sub.y2 (5g)
[0057] wherein in the formula (5g), M.sup.15 is at least one kind of an element selected from the group consisting of Li, Na, K, Rb, and Cs, M.sup.16 is at least one kind of an element selected from the group consisting of Ca, Sr, Mg, Ba, and Zn, M.sup.17 is at least one kind of an element selected from the group consisting of Si, Ti, Zr, Sn, Hf, and Pb, M.sup.18 is at least one kind of an element selected from the group consisting of Eu, Ce, Tb, Pr, Nd, Sm, Yb, Ho, Er, Tm, Ni, and Mn, and t2, u2, v2, w2, x2, and y2 satisfy 1.5≤t2≤2.5, 0.7≤u2≤1.3, 0≤v2≤0.4, 12.9≤w2≤15.1, 0≤x2≤0.2, 0≤y2≤0.10, y2<x2.
[0058] Examples of the light emitting device will be described with reference to the drawing.
[0059] As shown in
[0060]
[0061] Examples of the translucent material constituting the wavelength conversion member along with the fluorescent material include at least one kind selected from the group consisting of a resin, glass, and an inorganic material. The resin used may be at least one kind of a resin selected from the group consisting of a silicone resin, an epoxy resin, a phenol resin, a polycarbonate resin, an acrylic resin, and modified resins thereof. A silicone resin and a modified silicone resin are preferred since these resins are excellent in heat resistance and light resistance. The wavelength conversion member may contain a filler, a colorant, and a light diffusing material, depending on necessity in addition to the fluorescent material and the translucent material. Examples of the filler include silicon oxide, barium titanate, titanium oxide, and aluminum oxide.
[0062] In the case where the wavelength conversion member contains the resin and the fluorescent material, it is preferred that a composition for forming a wavelength conversion member containing the fluorescent material in the resin is prepared, and the wavelength conversion member is formed by using the composition for forming a wavelength conversion member. The composition for forming a wavelength conversion member preferably has a content of the first fluorescent material containing the oxide fluorescent material in a range of 20 parts by mass or more and 100 parts by mass or less, per 100 parts by mass of the resin, and may be in a range of 25 parts by mass or more and 90 parts by mass or less, and may be in a range of 30 parts by mass or more and 85 parts by mass or less. The first fluorescent material may contain only the oxide fluorescent material. The oxide fluorescent material contained in the first fluorescent material may contain two or more kinds of the oxide fluorescent materials having different compositions from each other.
[0063] The composition for forming a wavelength conversion member may be regulated to have the contents of the fluorescent materials in the ranges described below.
[0064] The content of the second fluorescent material contained in the composition for forming a wavelength conversion member may be in a range of 10 parts by mass or more and 100 parts by mass or less, may be in a range of 20 parts by mass or more and 90 parts by mass or less, and may be in a range of 30 parts by mass or more and 80 parts by mass or less, per 100 parts by mass of the resin.
[0065] The content of the third fluorescent material contained in the composition for forming a wavelength conversion member may be in a range of 5 parts by mass or more and 100 parts by mass or less, may be in a range of 10 parts by mass or more and 90 parts by mass or less, may be in a range of 15 parts by mass or more and 80 parts by mass or less, may be in a range of 20 parts by mass or more and 70 parts by mass of less, and may be in a range of 25 parts by mass or more and 60 parts by mass of less, per 100 parts by mass of the resin.
[0066] The content of the fourth fluorescent material contained in the composition for forming a wavelength conversion member may be in a range of 1 part by mass or more and 50 parts by mass or less, may be in a range of 2 parts by mass or more and 40 parts by mass or less, may be in a range of 3 parts by mass or more and 30 parts by mass or less, may be in a range of 4 parts by mass or more and 40 parts by mass of less, and may be in a range of 5 parts by mass or more and 20 parts by mass or less, per 100 parts by mass of the resin.
[0067] The content of the fifth fluorescent material contained in the composition for forming a wavelength conversion member may be in a range of 5 parts by mass or more and 100 parts by mass or less, may be in a range of 10 parts by mass or more and 90 parts by mass or less, may be in a range of 20 parts by mass or more and 80 parts by mass or less, and may be in a range of 30 parts by mass or more and 70 parts by mass of less, per 100 parts by mass of the resin. In the case where the composition for forming a wavelength conversion member contains the fifth fluorescent material, and the fifth fluorescent material contains two or more kinds of fluorescent materials, the content of the fifth fluorescent material means the total content of the two or more kinds of the fifth fluorescent materials. In the case where the composition for forming a wavelength conversion member contains two or more kinds of any of the second to fifth fluorescent materials, the content thereof means the total content of the two or more kinds of the fluorescent materials.
[0068] The total content of the fluorescent materials contained in the composition for forming a wavelength conversion member may be in a range of 50 parts by mass or more and 300 parts by mass or less, may be in a range of 100 parts by mass or more and 280 parts by mass or less, may be in a range of 120 parts by mass or more and 260 parts by mass or less, and may be in a range of 150 parts by mass or more and 250 parts by mass or less, per 100 parts by mass of the resin.
[0069] The wavelength conversion member may have a translucent article. The translucent article used may be a plate article formed of a translucent material, such as glass or a resin. Examples of the glass include borosilicate glass and quartz glass. Examples of the resin include a silicone resin and an epoxy resin. In the case where the wavelength conversion member has a substrate, it is preferred that the substrate is an insulating material and is a material that is difficult to transmit the light from the light emitting element and the external light. Examples of the material constituting the substrate include ceramics such as aluminum oxide and aluminum nitride, and a resin, such as a phenol resin, an epoxy resin, a polyimide resin, a bismaleimide-triazine resin (BT resin), and a polyphthalamide (PPA) resin. In the case where an adhesive layer intervenes between the light emitting element and the wavelength conversion member, the adhesive constituting the adhesive layer is preferably formed of a material capable of optically connecting the light emitting element and the wavelength conversion member. The material constituting the adhesive layer is preferably at least one kind of a resin selected from the group consisting of an epoxy resin, a silicone resin, a phenol resin, and a polyimide resin.
[0070] Examples of the semiconductor element provided in the light emitting device depending on necessity include a transistor for controlling the light emitting element, and a protective element for suppressing breakage and performance deterioration of the light emitting element due to application of an excessive voltage. Examples of the protective element include a Zener diode. In the case where the light emitting device has a covering member, the material of the covering member used is preferably an insulating material. Specific examples thereof include a phenol resin, an epoxy resin, a bismaleimide-triazine resin (BT resin), a polyphthalamide (PPA) resin, and a silicone resin. The covering member may contain a colorant, a fluorescent material, and a filler, depending on necessity. The light emitting device may use a bump as the conductive member. Examples of the material of the bump include Au or an alloy thereof, and other conductive members, such as eutectic solder (Au—Sn), Pb—Sn, and lead-free solder.
Production Method of Light Emitting Device
[0071] One example of the production method of the light emitting device of the first constitutional example will be described. For the details thereof, reference may also be made, for example, to the description of Japanese Unexamined Patent Publication No. 2010-062272. The production method of the light emitting device preferably includes a preparing step of a molded article, a disposing step of a light emitting element, a disposing step of a composition for forming a wavelength conversion member, and a resin package forming step. In the case where a collective molded article having plural recessed portions is used as the molded article, the production method may include a dividing step of separating resin packages of unit regions, after the resin package forming step.
[0072] In the preparing step of a molded article, plural leads are integrally molded with a thermosetting resin or a thermoplastic resin, so as to prepare a molded article having a recessed portion having a side surface and a bottom surface. The molded article may be a molded article formed of a collective substrate having plural recessed portions.
[0073] In the disposing step of a light emitting element, a light emitting element is disposed on the bottom surface of the recessed portion of the molded article, and the positive and negative electrodes of the light emitting element are connected to the first and second leads via wires.
[0074] In the disposing step of a composition for forming a wavelength conversion member, a composition for forming a wavelength conversion member is disposed in the recessed portion of the molded article.
[0075] In the resin package forming step, the composition for forming a wavelength conversion member disposed in the recessed portion of the molded article is cured to form a resin package, and thus a light emitting device is produced. In the case where a molded article including a collective substrate having plural recessed portions is used, in the dividing step after the resin package forming step, the collective substrate having the plural recessed portions is divided into resin packages of unit regions, and thus individual light emitting devices are produced. The light emitting device shown in
[0076] One example of the production method of the light emitting device of the second constitutional example will be described. For the details thereof, reference may also be made, for example, to the description of Japanese Unexamined Patent Publication No. 2014-112635 or Japanese Unexamined Patent Publication No. 2017-117912. The production method of the light emitting device preferably includes a disposing step of a light emitting element, a disposing step of a semiconductor element depending on necessity a forming step of a wavelength conversion member containing a wavelength conversion body, an adhering step of the light emitting element and the wavelength conversion member, and a forming step of a covering member.
[0077] For example, in the disposing step of a light emitting element, a light emitting element is disposed on a substrate. The light emitting element and the semiconductor element each are, for example, flip-chip-mounted on the substrate. Subsequently in the forming step of a wavelength conversion member containing a wavelength conversion body the wavelength conversion member may be obtained by forming a wavelength conversion body in the form of a plate, a sheet, or a layer on one surface of a translucent material by a printing method, an adhesion method, a compression molding method, or an electrodeposition method. For example, in the printing method, a composition for forming a wavelength conversion member containing a fluorescent material and a resin functioning as a binder or a solvent is printed on one surface of the translucent material, so as to form the wavelength conversion member containing the wavelength conversion body. Subsequently in the adhering step of the light emitting element and the wavelength conversion member, the wavelength conversion member is allowed to face the light emitting surface of the light emitting element, and the wavelength conversion member is bonded onto the light emitting element through an adhesive layer. Subsequently in the forming step of a covering member, the side surfaces of the light emitting element and the wavelength conversion member are covered with a composition for forming a covering member. The covering member is to reflect the light emitted from the light emitting element, and in the case where the light emitting device includes the semiconductor element, is preferably formed to embed the semiconductor element in the covering member. The light emitting device shown in
Method for Producing Oxide Fluorescent Material
[0078] The method for producing the oxide fluorescent material preferably includes: preparing a first compound containing Li, a second compound containing Ga, a third compound containing Cr, depending on necessity a fourth compound containing Ni, depending on necessity a fifth compound containing at least one kind of a first element M.sup.1 selected from the group consisting of Na, K, Rb, and Cs, depending on necessity a sixth compound containing at least one kind of a second element M.sup.2 selected from the group consisting of B, Al, Sc, In, and rare earth elements, and depending on necessity a seventh compound containing at least one kind of a third element M.sup.3 selected from the group consisting of Si, Ge, Sn, Ti, Zr, Hf, Bi, V, Nb, and Ta; regulating and mixing the first compound, the second compound, the third compound, depending on necessity the fourth compound, and depending on necessity the fifth compound, the sixth compound, and the seventh compound, in such a manner that assuming that the molar ratio of Ga or in the case where the second element M.sup.2 is contained, the total molar ratio of the second element M.sup.2 and Ga is 5 in one mol of the composition of the oxide fluorescent material, the molar ratio of Li and the first element M.sup.1 is in a range of 0.7 or more and 1.6 or less, the molar ratio of Cr is in a range of 0.05 or more and 1.2 or less, the molar ratio of Ni is in a range of 0 or more and 0.5 or less, the total molar ratio of Cr and Ni is in a range of more than 0.25 and 1.2 or less, and in the case where Ni is contained, the molar ratio of Cr is larger than the molar ratio of Ni, so as to prepare a raw material mixture; and heat-treating the raw material mixture in an atmosphere containing oxygen at a temperature in a range of 1,000° C. or more and 1,700° C. or less thereby obtaining the oxide fluorescent material, in which at least one kind selected from the group consisting of the first compound, the second compound, and the third compound used is an oxide. The raw material mixture may be prepared in such a manner that the total molar ratio of Cr and Ni is in a range of 0.26 or more and 1.2 or less.
Preparing Step of Raw Material Mixture
Raw Materials
[0079] The raw materials described above are prepared for producing the oxide fluorescent material. Examples of the first compound and the like each include an oxide, a carbonate, a chloride, and hydrates thereof, and an oxide is preferred. The first compound and the like each are preferably in the form of powder.
[0080] Specific examples of the first compound include Li.sub.2O, Li.sub.2CO.sub.3, and LiCl, specific examples of the second compound include Ga.sub.2O.sub.3, GaCl.sub.2, GaCl.sub.3, and GaBr.sub.3, specific examples of the third compound include Cr.sub.2O.sub.3, Cr.sub.2(CO.sub.3).sub.3, and CrCl.sub.3, and specific examples of the fourth compound include NiO, Ni.sub.4CO.sub.3(OH).sub.6(H.sub.2O).sub.4, and NiCl.sub.2.
[0081] Examples of the fifth compound containing the first element M.sup.1, the sixth compound containing the second element M.sup.2, and the seventh compound containing the third element M.sup.3 include an oxide, a carbonate, a chloride, and hydrates thereof.
Raw Material Mixture
[0082] The raw material mixture may be obtained by weighing the compounds to be the raw materials, i.e., the first compound, the second compound, the third compound, depending on necessity the fourth compound, and depending on necessity the fifth compound, the sixth compound, and the seventh compound, in such a manner that assuming that the molar ratio of Ga or the total molar ratio of the first element M.sup.1 and Ga in the case where the first element M.sup.1 is contained is 5 in one mol of the composition of the oxide fluorescent material to be obtained, the molar ratio of Li and the first element M.sup.1 is in a range of 0.7 or more and 1.6 or less, the molar ratio of Cr is in a range of 0.05 or more and 1.2 or less, the molar ratio of Ni is in a range of 0 or more and 0.5 or less, the total molar ratio of Cr and Ni is in a range of more than 0.25 and 1.2 or less, and in the case where Ni is contained, the molar ratio of Cr is larger than the molar ratio of Ni, and mixing the compounds. The first compound, the second compound, and the third compound, and the fourth compound, the fifth compound, the sixth compound, and the seventh compound, contained depending on necessity may be mixed in a wet method or a dry method to provide the raw material mixture. The weighed compounds may be mixed with a mixer. The mixer used may be a ball mill ordinarily used industrially and may also be a vibration mill, a roll mill, a jet mill.
[0083] The raw material mixture is preferably prepared by weighing the compounds to be the raw materials in such a manner that Li, Ga, and Cr contained in the compounds, Ni contained in the compound depending on necessity, and the first element M.sup.1, the second element M.sup.2, and the third element M.sup.3 contained in the compounds depending on necessity make a composition encompassed in a compositional formula represented by the formula (1), and mixing the compounds.
Flux
[0084] The raw material mixture may contain a flux. The flux contained in the raw material mixture accelerates the reaction among the raw materials to perform the solid state reaction more uniformly and thereby a fluorescent material having a large particle diameter that is further excellent in light emission characteristics can be obtained. In the case where the temperature of the heat treatment for providing the fluorescent material is close to the temperature at which the liquid phase of the compound used as the flux is formed, the flux accelerates the reaction among the raw materials. The flux used may be a halide containing at least one kind of an element selected from the group consisting of rare earth elements, alkaline earth metal elements, and alkali metal elements. The flux used may be a fluoride in the halide. In the case where the element contained in the flux is the same element as at least a part of the elements constituting the oxide fluorescent material, the flux may be added as a part of the raw materials of the oxide fluorescent material having the target composition to make the oxide fluorescent material having the target composition, and the flux may be added after mixing the raw materials to make the target composition.
Step of Providing Oxide Fluorescent Material Through Heat Treatment
[0085] The raw material mixture may be placed in a crucible or a boat formed of such a material as carbon, e.g., graphite, boron nitride (BN), alumina (Al.sub.2O.sub.3), tungsten (W), or molybdenum (Mo), and heat-treated in a furnace.
Heat Treatment Atmosphere
[0086] The heat treatment is preferably performed in an atmosphere containing oxygen. The content of oxygen in the atmosphere is not particularly limited. The content of oxygen in the atmosphere containing oxygen is preferably 5% by volume or more, more preferably 10% by volume or more, and further preferably 15% by volume or more. The heat treatment is preferably performed in the air atmosphere (oxygen content: 20% by volume or more). In the case where the atmosphere containing no oxygen, e.g., a content of oxygen of less than 1% by volume, the oxide fluorescent material having an intended composition may not be obtained in some cases.
Heat Treatment Temperature
[0087] The heat treatment temperature may be, for example, in a range of 1,000° C. or more and 1,700° C. or less, and is preferably 1,100° C. or more and 1,600° C. or less, and more preferably in a range of 1,300° C. or more and 1,550° C. or less. In the case where the heat treatment temperature is 1,000° C. or more and 1,700° C. or less, the decomposition under heat can be suppressed to provide a fluorescent material having a target composition and a stable crystal structure.
[0088] In the heat treatment, a retention time at a prescribed temperature may be provided. The retention time may be, for example, 0.5 hour or more and 48 hours or less, may be 1 hour or more and 40 hours or less, and may be 2 hours or more and 30 hours or less. In the case where the retention time of 0.5 hour or more and 48 hours or less is provided, the crystal growth can be accelerated.
[0089] The pressure of the heat treatment atmosphere may be the standard pressure (0.101 MPa), and may be 0.101 MPa or more, and the heat treatment may be performed in a pressurized atmosphere of 0.11 MPa or more and 200 MPa or less. The heat-treated product obtained through the heat treatment may have a crystal structure that is easily decomposed in the case where the heat treatment temperature is a high temperature, but the crystal structure can be suppressed from being decomposed by using a pressurized atmosphere.
[0090] The heat treatment time may be appropriately selected depending on the heat treatment temperature and the pressure of the atmosphere in the heat treatment, and is preferably 0.5 hour or more and 20 hours or less. In the case where the heat treatment is performed by two or more stages, the heat treatment time of one stage of the heat treatment is preferably 0.5 hour or more and 20 hours or less. In the case where the heat treatment time is 0.5 hour or more and 20 hours or less, the resulting heat-treated product can be suppressed from being decomposed, so as to provide the oxide fluorescent material that has a stable crystal structure, and can emit light having a light emission spectrum having a wide full width at half maximum in the wavelength range of near infrared light, through irradiation with the excitation light. The production cost can also be reduced thereby and the production time can be relatively reduced. The heat treatment time is more preferably 1 hour or more and 10 hours or less, and further preferably 1.5 hours or more and 9 hours or less.
[0091] The resulting heat-treated product obtained through the heat treatment may be subjected to a post-treatment, such as pulverization, dispersion, solid-liquid separation, and drying. The solid-liquid separation may be performed by a method that is ordinarily used industrially such as filtration, suction filtration, pressure filtration, centrifugation and decantation. The drying may be performed by a method that is ordinarily used industrially such as a vacuum dryer, a hot air heating dryer, a conical dryer, and a rotary evaporator.
EXAMPLES
[0092] The present invention will be specifically described with reference to examples below. The present invention is not limited to the examples.
Oxide Fluorescent Material
Example 1
[0093] Raw materials weighed to make 2.67 g of Li.sub.2CO.sub.3, 33.9 g of Ga.sub.2O.sub.3, 1.37 g of Cr.sub.2O.sub.3, and 0.27 g of NiO were used. The raw materials were weighed to make molar ratios of the elements in the charged composition of LiGa.sub.5O.sub.8:Cr.sub.0.25,Ni.sub.0.05. In the charged composition, the molar ratio of the element shown without molar ratio is 1. The raw materials were mixed with an agate mortar and an agate pestle for 10 minutes to provide a raw material mixture. The resulting raw material mixture was placed on an aluminum crucible and heat-treated in the air atmosphere (oxygen content: 20% by volume) at 1,450° C. and the standard pressure (0.101 MPa) for 8 hours. After the heat treatment, the resulting heat-treated product was pulverized to provide an oxide fluorescent material of Example 1.
Example 2
[0094] Raw materials weighed to make 2.67 g of Li.sub.2CO.sub.3, 33.9 g of Ga.sub.2O.sub.3, 1.37 g of Cr.sub.2O.sub.3, and 0.22 g of NiO were used. An oxide fluorescent material of Example 2 was obtained in the same manner as in Example 1 except that the raw materials were weighed to make molar ratios of the elements in the charged composition of LiGa.sub.5O.sub.8:Cr.sub.0.25, Ni.sub.0.04.
Example 3
[0095] Raw materials weighed to make 2.67 g of Li.sub.2CO.sub.3, 33.9 g of Ga.sub.2O.sub.3, 1.37 g of Cr.sub.2O.sub.3, and 0.16 g of NiO were used. An oxide fluorescent material of Example 3 was obtained in the same manner as in Example 1 except that the raw materials were weighed to make molar ratios of the elements in the charged composition of LiGa.sub.5O.sub.8:Cr.sub.0.25, Ni.sub.0.03.
Example 4
[0096] Raw materials weighed to make 2.67 g of Li.sub.2CO.sub.3, 33.9 g of Ga.sub.2O.sub.3, 1.37 g of Cr.sub.2O.sub.3, and 0.05 g of NiO were used. An oxide fluorescent material of Example 4 was obtained in the same manner as in Example 1 except that the raw materials were weighed to make molar ratios of the elements in the charged composition of LiGa.sub.5O.sub.8:Cr.sub.0.25, Ni.sub.0.01.
Example 5
[0097] Raw materials weighed to make 2.67 g of Li.sub.2CO.sub.3, 33.9 g of Ga.sub.2O.sub.3, 1.48 g of Cr.sub.2O.sub.3, and 0.16 g of NiO were used. An oxide fluorescent material of Example 5 was obtained in the same manner as in Example 1 except that the raw materials were weighed to make molar ratios of the elements in the charged composition of LiGa.sub.5O.sub.8:Cr.sub.0.27, Ni.sub.0.03.
Example 6
[0098] Raw materials weighed to make 2.67 g of Li.sub.2CO.sub.3, 33.9 g of Ga.sub.2O.sub.3, 1.48 g of Cr.sub.2O.sub.3, and 0.22 g of NiO were used. An oxide fluorescent material of Example 6 was obtained in the same manner as in Example 1 except that the raw materials were weighed to make molar ratios of the elements in the charged composition of LiGa.sub.5O.sub.8:Cr.sub.0.27, Ni.sub.0.04.
Example 7
[0099] Raw materials weighed to make 2.67 g of Li.sub.2CO.sub.3, 33.9 g of Ga.sub.2O.sub.3, 1.65 g of Cr.sub.2O.sub.3, and 0.16 g of NiO were used. An oxide fluorescent material of Example 7 was obtained in the same manner as in Example 1 except that the raw materials were weighed to make molar ratios of the elements in the charged composition of LiGa.sub.5O.sub.8:Cr.sub.0.30, Ni.sub.0.03.
Example 8
[0100] Raw materials weighed to make 2.67 g of Li.sub.2CO.sub.3, 33.9 g of Ga.sub.2O.sub.3, 1.65 g of Cr.sub.2O.sub.3, and 0.22 g of NiO were used. An oxide fluorescent material of Example 8 was obtained in the same manner as in Example 1 except that the raw materials were weighed to make molar ratios of the elements in the charged composition of LiGa.sub.5O.sub.8:Cr.sub.0.30,Ni.sub.0.04.
Example 9
[0101] Raw materials weighed to make 2.67 g of Li.sub.2CO.sub.3, 33.9 g of Ga.sub.2O.sub.3, 1.92 g of Cr.sub.2O.sub.3, and 0.22 g of NiO were used. An oxide fluorescent material of Example 9 was obtained in the same manner as in Example 1 except that the raw materials were weighed to make molar ratios of the elements in the charged composition of LiGa.sub.5O.sub.8:Cr.sub.0.35, Ni.sub.0.04.
Example 10
[0102] Raw materials weighed to make 2.67 g of Li.sub.2CO.sub.3, 33.9 g of Ga.sub.2O.sub.3, 1.92 g of Cr.sub.2O.sub.3, and 0.27 g of NiO were used. An oxide fluorescent material of Example 10 was obtained in the same manner as in Example 1 except that the raw materials were weighed to make molar ratios of the elements in the charged composition of LiGa.sub.5O.sub.8:Cr.sub.0.35, Ni.sub.0.05.
Example 11
[0103] Raw materials weighed to make 2.67 g of Li.sub.2CO.sub.3, 33.9 g of Ga.sub.2O.sub.3, 1.92 g of Cr.sub.2O.sub.3, and 0.16 g of NiO were used. An oxide fluorescent material of Example 11 was obtained in the same manner as in Example 1 except that the raw materials were weighed to make molar ratios of the elements in the charged composition of LiGa.sub.5O.sub.8:Cr.sub.0.35,Ni.sub.0.03.
Example 12
[0104] Raw materials weighed to make 2.67 g of Li.sub.2CO.sub.3, 33.9 g of Ga.sub.2O.sub.3, 1.10 g of Cr.sub.2O.sub.3, and 0.38 g of NiO were used. An oxide fluorescent material of Example 12 was obtained in the same manner as in Example 1 except that the raw materials were weighed to make molar ratios of the elements in the charged composition of LiGa.sub.5O.sub.8:Cr.sub.0.20, Ni.sub.0.07.
Example 13
[0105] Raw materials weighed to make 2.67 g of Li.sub.2CO.sub.3, 33.9 g of Ga.sub.2O.sub.3, and 1.54 g of Cr.sub.2O.sub.3 were used. An oxide fluorescent material of Example 13 was obtained in the same manner as in Example 1 except that the raw materials were weighed to make molar ratios of the elements in the charged composition of LiGa.sub.5O.sub.8:Cr.sub.0.28.
Example 14
[0106] Raw materials weighed to make 2.67 g of Li.sub.2CO.sub.3, 28.8 g of Ga.sub.2O.sub.3, 2.77 g of Al.sub.2O.sub.3, 1.37 g of Cr.sub.2O.sub.3, and 0.27 g of NiO were used. An oxide fluorescent material of Example 14 was obtained in the same manner as in Example 1 except that the raw materials were weighed to make molar ratios of the elements in the charged composition of LiGa.sub.4.25Al.sub.0.75O.sub.8:Cr.sub.0.25,Ni.sub.0.05.
Example 15
[0107] Raw materials weighed to make 2.67 g of Li.sub.2CO.sub.3, 23.7 g of Ga.sub.2O.sub.3, 5.55 g of Al.sub.2O.sub.3, 1.37 g of Cr.sub.2O.sub.3, and 0.27 g of NiO were used. An oxide fluorescent material of Example 15 was obtained in the same manner as in Example 1 except that the raw materials were weighed to make molar ratios of the elements in the charged composition of LiGa.sub.3.5Al.sub.1.5O.sub.8:Cr.sub.0.25,Ni.sub.0.05.
Example 16
[0108] Raw materials weighed to make 2.67 g of Li.sub.2CO.sub.3, 28.8 g of Ga.sub.2O.sub.3, 3.75 g of Sc.sub.2O.sub.3, 1.37 g of Cr.sub.2O.sub.3, and 0.27 g of NiO were used. An oxide fluorescent material of Example 16 was obtained in the same manner as in Example 1 except that the raw materials were weighed to make molar ratios of the elements in the charged composition of LiGa.sub.4.25Sc.sub.0.75O.sub.8:Cr.sub.0.25,Ni.sub.0.05.
Example 17
[0109] Raw materials weighed to make 2.67 g of Li.sub.2CO.sub.3, 28.8 g of Ga.sub.2O.sub.3, 7.55 g of In.sub.2O.sub.3, 1.37 g of Cr.sub.2O.sub.3, and 0.27 g of NiO were used. An oxide fluorescent material of Example 17 was obtained in the same manner as in Example 1 except that the raw materials were weighed to make molar ratios of the elements in the charged composition of LiGa.sub.4.25In.sub.0.75O.sub.8:Cr.sub.0.25,Ni.sub.0.05.
Comparative Example 1
[0110] Raw materials weighed to make 2.67 g of Li.sub.2CO.sub.3, 33.9 g of Ga.sub.2O.sub.3, 0.33 g of Cr.sub.2O.sub.3, and 0.32 g of NiO were used. An oxide fluorescent material of Comparative Example 1 was obtained in the same manner as in Example 1 except that the raw materials were weighed to make molar ratios of the elements in the charged composition of LiGa.sub.5O.sub.8:Cr.sub.0.06,Ni.sub.0.06.
Comparative Example 2
[0111] Raw materials weighed to make 2.67 g of Li.sub.2CO.sub.3, 33.9 g of Ga.sub.2O.sub.3, 0.33 g of Cr.sub.2O.sub.3, and 0.05 g of NiO were used. An oxide fluorescent material of Comparative Example 2 was obtained in the same manner as in Example 1 except that the raw materials were weighed to make molar ratios of the elements in the charged composition of LiGa.sub.5O.sub.8:Cr.sub.0.06,Ni.sub.0.01.
Comparative Example 3
[0112] Raw materials weighed to make 2.67 g of Li.sub.2CO.sub.3, 33.9 g of Ga.sub.2O.sub.3, 0.33 g of Cr.sub.2O.sub.3, and 1.25 g of NiO were used. An oxide fluorescent material of Comparative Example 3 was obtained in the same manner as in Example 1 except that the raw materials were weighed to make molar ratios of the elements in the charged composition of LiGa.sub.5O.sub.8:Cr.sub.0.06,Ni.sub.0.25.
Comparative Example 4
[0113] Raw materials weighed to make 2.67 g of Li.sub.2CO.sub.3, 33.9 g of Ga.sub.2O.sub.3, and 0.006 g of Cr.sub.2O.sub.3 were used. An oxide fluorescent material of Comparative Example 4 was obtained in the same manner as in Example 1 except that the raw materials were weighed to make molar ratios of the elements in the charged composition of LiGa.sub.5O.sub.8:Cr.sub.0.001.
Comparative Example 5
[0114] Raw materials weighed to make 2.67 g of Li.sub.2CO.sub.3, 33.9 g of Ga.sub.2O.sub.3, 0.006 g of Cr.sub.2O.sub.3, and 0.005 g of NiO were used. An oxide fluorescent material of Comparative Example 5 was obtained in the same manner as in Example 1 except that the raw materials were weighed to make molar ratios of the elements in the charged composition of LiGa.sub.5O.sub.8:Cr.sub.0.001,Ni.sub.0.001.
Measurement of Light Emission Spectrum and Light Emission Characteristics
[0115] The oxide fluorescent materials of Examples and Comparative Examples each were measured for the light emission spectrum with a quantum efficiency measurement system (QE-2000, available from Otsuka Electronics Co., Ltd.). The excitation light used in the quantum efficiency measurement system had a light emission peak wavelength of 450 nm.
TABLE-US-00001 TABLE 1 Light emission peak Full width at half Light emission Charged composition wavelength (nm) maximum (FWHM) (nm) spectrum area ratio (%) Example 1 LiGa.sub.5O.sub.8:Cr.sub.0.25, Ni.sub.0.05 1230 190 211.3 Example 2 LiGa.sub.5O.sub.8:Cr.sub.0.25, Ni.sub.0.04 1200 180 189.5 Example 3 LiGa.sub.5O.sub.8:Cr.sub.0.25, Ni.sub.0.03 1210 190 208.2 Example 4 LiGa.sub.5O.sub.8:Cr.sub.0.25, Ni.sub.0.01 1230 190 201.9 Example 5 LiGa.sub.5O.sub.8:Cr.sub.0.27, Ni.sub.0.03 1220 190 227.2 Example 6 LiGa.sub.5O.sub.8:Cr.sub.0.27, Ni.sub.0.04 1200 200 200.9 Example 7 LiGa.sub.5O.sub.8:Cr.sub.0.30, Ni.sub.0.03 1210 180 212.5 Example 8 LiGa.sub.5O.sub.8:Cr.sub.0.30, Ni.sub.0.04 1200 190 209.4 Example 9 LiGa.sub.5O.sub.8:Cr.sub.0.35, Ni.sub.0.04 1220 180 200.4 Example 10 LiGa.sub.5O.sub.8:Cr.sub.0.35, Ni.sub.0.05 1230 180 188.9 Example 11 LiGa.sub.5O.sub.8:Cr.sub.0.35, Ni.sub.0.03 1220 200 177.7 Example 12 LiGa.sub.5O.sub.8:Cr.sub.0.20, Ni.sub.0.07 1260 220 177.7 Example 13 LiGa.sub.5O.sub.8:Cr.sub.0.28 840 210 5.4 Example 14 LiGa.sub.4.25Al.sub.0.75O.sub.8:Cr.sub.0.25, Ni.sub.0.05 1190 200 217.4 Example 15 LiGa.sub.3.5Al.sub.1.5O.sub.8:Cr.sub.0.25, Ni.sub.0.05 1185 210 222.7 Example 16 LiGa.sub.4.25Sc.sub.0.75O.sub.8:Cr.sub.0.25, Ni.sub.0.05 1280 220 136.2 Example 17 LiGa.sub.4.25In.sub.0.75O.sub.8:Cr.sub.0.25, Ni.sub.0.05 1310 210 78.9 Comparative Example 1 LiGa.sub.5O.sub.8:Cr.sub.0.06, Ni.sub.0.06 1210 180 100.0 Comparative Example 2 LiGa.sub.5O.sub.8:Cr.sub.0.06, Ni.sub.0.01 719, 1230 160 116.0 Comparative Example 3 LiGa.sub.5O.sub.8:Cr.sub.0.06, Ni.sub.0.25 1290 230 66.8 Comparative Example 4 LiGa.sub.5O.sub.8:Cr.sub.0.001 719 10 0.0 Comparative Example 5 LiGa.sub.5O.sub.8:Cr.sub.0.001, Ni.sub.0.001 719, 1230 160 36.7
[0116] As shown in Table 1 or
[0117] As shown in Table 1 or
[0118] As shown in Table 1 or
[0119] As shown in Table 1 or
[0120] The oxide fluorescent materials of Comparative Examples 1 to 3 and 5 each did not satisfy the compositional formula represented by the formula (1), and had a total molar ratio of Cr and Ni of less than 5% by mol with respect to the total molar ratio of Ga, and therefore had a light emission spectrum area in a range of 1,150 nm or more and 1,400 nm or less that was smaller than that of the oxide fluorescent materials of Examples 1 to 12. Furthermore, the light emission spectrum area ratio of the oxide fluorescent material of Comparative Example 5 was smaller than that of Comparative Example 1 by 50% or less.
[0121] In the composition of the oxide fluorescent material of Comparative Example 3, the molar ratio of Cr is smaller than the molar ratio of Ni, resulting in smaller absorption of the excitation light by Cr, and thus the energy transfer from Cr to Ni is also small. Accordingly the light emission spectrum area in a range of 1,150 nm or more and 1,400 nm or less was smaller than that of the oxide fluorescent materials of Comparative Examples 1 and 2. The oxide fluorescent material of Comparative Example 4 having a small molar ratio of Cr of less than 0.05 and containing no Ni as the activator element had a light emission peak wavelength confirmed in a range of 700 nm to 815 nm derived from Cr as the activator element, but did not have a light emission peak wavelength confirmed in a range of 1,150 nm or more and 1,300 nm or less derived from Ni as the activator element.
Light Emitting Device According to Example
[0122] The wavelength conversion member used in the light emitting device had the charged composition shown below, and the light emission peak wavelengths of the fluorescent materials through excitation with a light emitting element having a light emission peak wavelength of 420 nm are shown in Table 2.
First Fluorescent Material
[0123]
Example 1:LiGa.sub.5O.sub.8:Cr.sub.0.25,Ni.sub.0.05 Formula (1-1)
Second Fluorescent Material
[0124]
Ca.sub.10(PO.sub.4).sub.6Cl.sub.2:Eu Formula (2a-1)
Third Fluorescent Material
[0125]
Ca.sub.8MgSi.sub.4O.sub.16Cl.sub.2:Eu Formula (3a-1)
Lu.sub.3Al.sub.5O.sub.12:Ce Formula (3b-1)
Fourth Fluorescent Material
[0126]
(Sr,Ca)AlSiN.sub.3:Eu Formula (4a-1)
(Ba,Sr).sub.2Si.sub.5N.sub.8:Eu Formula (4f-1)
Fifth Fluorescent Material
[0127]
Ga.sub.2O.sub.3:Cr Formula (5a-1)
Na.sub.2CaGe.sub.6O.sub.14:Cr Formula (5g-1)
Light Emitting Device of Example
[0128] The oxide fluorescent material of Example 1 was used as the first fluorescent material. The second fluorescent material, the third fluorescent material, the fourth fluorescent material, and the fifth fluorescent material shown in Table 2 were mixed with and dispersed in a silicone resin to make the composition shown in Table 2, and then the mixture was deaerated to provide a composition for forming a wavelength conversion member. In Table 2, in each of the examples and comparative examples, the amounts of the first fluorescent material, the second fluorescent material, the third fluorescent material, the fourth fluorescent material, and the fifth fluorescent material mixed each are shown by a part by mass per 100 parts by mass of the resin. The total amount of the fluorescent materials in the composition for forming a wavelength conversion member was 205.4 parts by mass per 100 parts by mass of the resin. Subsequently a molded article having a recessed portion shown in
Measurement of Light Emission Spectrum
[0129] The light emitting device according to Example was measured for the light emission spectrum at room temperature (25° C.±5° C.) with an optical measurement system including a combination of a spectral photometer and an integral sphere.
TABLE-US-00002 TABLE 2 Light emission peak Composition wavelength (nm) (part by mass) Silicone resin amount — 100.0 (1-1) LiGa.sub.5O.sub.8.sup.:Cr.sub.0.25, Ni.sub.0.05 1230 40.0 (2a-1) Ca.sub.10(PO.sub.4).sub.6Cl.sub.2:Eu 450 60.0 (3a-1) Ca.sub.8MgSi.sub.4O.sub.16Cl.sub.2:Eu 520 3.7 (3b-1) Lu.sub.3Al.sub.5O.sub.12:Ce 520 41.7 (4a-1) (Sr, Ca)AlSiN.sub.3:Eu 620 5.0 .sup. (4f-1) (Ba, Sr).sub.2Si.sub.5N.sub.8:Eu 600 5.0 (5a-1) Ga.sub.2O.sub.3:Cr 730 15.0 (5g-1) Na.sub.2CaGe.sub.6O.sub.14:Cr 827 35.0
[0130]
[0131] The oxide fluorescent material according to the present disclosure can be used as a medical light emitting device for acquiring information in the living body a light emitting device mounted on a small sized mobile equipment, such as a smartphone, for managing the physical condition, a light emitting device for an analyzer for non-destructive measurement of information inside foods, such as fruit and vegetables, and rice, and a light emitting device of a reflectance spectroscopic measurement equipment used for measuring a film thickness or the like. The light emitting device using the oxide fluorescent material according to the present disclosure can be used in a medical equipment, a small sized mobile equipment, an analyzer, a reflectance spectroscopic measurement equipment, and the like.