Robot Arm And Robot System
20230166395 · 2023-06-01
Inventors
Cpc classification
B25J9/1694
PERFORMING OPERATIONS; TRANSPORTING
B25J9/104
PERFORMING OPERATIONS; TRANSPORTING
B25J19/0029
PERFORMING OPERATIONS; TRANSPORTING
B25J13/088
PERFORMING OPERATIONS; TRANSPORTING
B25J9/0009
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25J9/10
PERFORMING OPERATIONS; TRANSPORTING
B25J19/00
PERFORMING OPERATIONS; TRANSPORTING
B25J9/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A robot arm includes a first member, and a second member translating along an axis located in the first member or rotating around the axis, and the first member has a base, a drive unit generating a drive force, a joint portion having a driven pulley and transmitting the drive force to the second member, a belt transmitting the drive force generated by the drive unit to the driven pulley, a sensor provided in a position overlapping with a region surrounded by the driven pulley and the belt in a plan view along the axis and detecting vibration, a wire routed to the region and coupled to the sensor, and a supporting member provided in the region and supporting the wire.
Claims
1. A robot arm comprising: a first member; and a second member translating along an axis located in the first member or rotating around the axis, the first member having a base, a drive unit generating a drive force, a joint portion having a driven pulley and transmitting the drive force to the second member, a belt transmitting the drive force generated by the drive unit to the driven pulley, a sensor provided in a position overlapping with a region surrounded by the driven pulley and the belt in a plan view along the axis and detecting vibration, a wire routed to the region and coupled to the sensor, and a supporting member provided in the region and supporting the wire.
2. The robot arm according to claim 1, wherein the supporting member has a columnar shape passing through inside of the belt and extending, and the wire is supported along the supporting member.
3. The robot arm according to claim 2, wherein the base includes a first base member and a second base member facing each other via an internal space through which the belt passes, and the supporting member has one end portion fixed to the first base member and another end portion fixed to the second base member.
4. The robot arm according to claim 2, wherein the base includes a first base member and a second base member facing each other via an internal space through which the belt passes, and the supporting member has one end portion fixed to the first base member and another end portion separated from the second base member.
5. The robot arm according to claim 3, wherein the first base member has a first through hole penetrating in directions parallel to the axis, the second base member has a second through hole penetrating in the directions parallel to the axis, and the wire is routed in a path passing through the first through hole, the internal space, and the second through hole.
6. The robot arm according to claim 2, wherein the supporting member is in a shape having a cross-section with a hollow portion, and at least a part of the wire is housed in the hollow portion.
7. The robot arm according to claim 2, further comprising an anchoring member anchoring the wire to the supporting member.
8. The robot arm according to claim 7, wherein the supporting member has a narrower width portion with a partially narrower width, and the anchoring member anchors the wire to the narrower width portion.
9. A robot arm comprising: a first member; and a second member translating along an axis located in the first member or rotating around the axis, the first member having a base, a drive unit generating a drive force, a joint portion having a driven pulley and transmitting the drive force to the second member, a belt transmitting the drive force generated by the drive unit to the driven pulley, a wire routed to a region surrounded by the driven pulley and the belt, and a supporting member provided in the region and supporting the wire.
10. A robot system comprising: the robot arm according to claim 1; and a control apparatus controlling a motion of the robot arm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0014]
[0015]
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[0018]
[0019]
DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0020] As below, preferred embodiments of a robot arm and a robot system according to the present disclosure will be explained in detail with reference to the accompanying drawings.
1. Robot System
[0021] First, a robot system according to an embodiment will be explained.
[0022]
[0023] The robot system 1 shown in
1.1. Robot
[0024] In the embodiment, the robot 2 is a horizontal articulated robot (scalar robot). The robot 2 includes a base 21 and a robot arm 20. In the embodiment, the robot arm 20 has a first arm 22, a second arm 23, a shaft 24, a payload 244, and an end effector 29, which will be described later.
1.1.1. Base
[0025] The base 21 is fixed to an installation surface (not shown) by bolts or the like. The installation surface includes e.g. a floor surface, a wall surface, a ceiling surface, and a top surface of a table or a platform. The outer shape of the base 21 shown in
[0026] The base 21 has a drive unit 261. The drive unit 261 generates a drive force for pivoting the first arm 22 around a first axis AX1 relative to the base 21. Further, the drive unit 261 has an encoder (not shown) detecting the amount of rotation thereof. The pivot angle of the first arm 22 relative to the base 21 may be detected based on the output from the encoder.
1.1.2. Robot Arm
[0027] The robot arm 20 is coupled to the base 21 and has an attitude controlled by the control apparatus 3. Thereby, the end effector 29 is held in intended position and attitude and various kinds of work are realized. In the robot arm 20 shown in
[0028] The first arm 22 is pivotable around the first axis AX1 parallel to the z-axis relative to the base 21. The second arm 23 is provided in the distal end portion of the first arm 22 and pivotable around a second axis AX2 parallel to the first axis AX1. The shaft 24 is provided in the distal end portion of the second arm 23 and pivotable around a third axis AX3 parallel to the second axis AX2 and translatable along the third axis AX3.
[0029] The second arm 23 (first member) has an arm base 231 (main body), an upper cover 232, a lower cover 233, drive units 262, 263, 264, a joint portion 240, and an inertial sensor 4.
[0030] The arm base 231 is a skeleton of the second arm 23 and supports the drive units 262, 263, 264 etc. The upper cover 232 is provided at the upside of the arm base 231 and covers the drive units 262, 263, 264 etc. The lower cover 233 is provided at the downside of the arm base 231 and covers the inertial sensor 4 etc. mounted on the lower surface of the arm base 231.
[0031] The drive unit 262 is located in the proximal end portion of the arm base 231 and generates a drive force for pivoting the second arm 23 relative to the first arm 22 around the second axis AX2. The drive unit 262 has a motor, a reducer, an encoder, etc. respectively not shown. The pivot angle of the second arm 23 relative to the first arm 22 may be detected based on the output from the encoder.
[0032] The drive unit 263 is located between the proximal end portion and the distal end portion of the arm base 231 and generates a drive force for rotating a ball screw nut 241 and translating the shaft 24 in directions along the third axis AX3. The drive unit 263 has a motor, a reducer, an encoder, etc. respectively not shown. The amount of translation of the shaft 24 relative to the second arm 23 may be detected based on the output from the encoder.
[0033] The drive unit 264 is located between the proximal end portion and the distal end portion of the arm base 231 and generates a drive force for rotating a spline nut 242 and rotating the shaft 24 around the third axis AX3. The drive unit 264 has a motor, a reducer, an encoder, etc. respectively not shown. The amount of rotation of the shaft 24 relative to the second arm 23 may be detected based on the output from the encoder.
[0034] The joint portion 240 transmits the drive forces to the shaft 24. Specifically, the joint portion converts the drive forces from the drive units 263, 264 into motions of translation and rotation of the shaft 24.
[0035] The shaft 24 is an axial body having a cylindrical shape. The shaft 24 is translatable along the third axis AX3 along the vertical direction and rotatable around the third axis AX3 relative to the second arm 23.
[0036] Further, the ball screw nut 241 and the spline nut 242 are placed in the middle of the shaft 24 in the longitudinal direction and the shaft 24 is supported by these nuts.
[0037] The payload 244 for attachment of the end effector 29 is provided in the distal end portion of the shaft 24. The end effector 29 attached to the payload 244 is not particularly limited to, but includes e.g. a hand holding an object, a tool machining an object, and an inspection apparatus inspecting an object. Note that the robot arm 20 may have a configuration without the end effector 29.
[0038] Next, the respective parts of the second arm 23 will be described in detail.
[0039]
[0040] The second arm 23 has the belts 274, 284, 294, drive pulleys 275, 285, and the driven pulleys 276, 286, 296 shown in
[0041] The drive pulley 275 shown in
[0042] The drive pulley 285 shown in
[0043] The arm base 231 is a rigid body formed using e.g. various metal materials, various hard resin materials, or the like. The arm base 231 shown in
[0044] The top plate 236 has a through hole 238 (first through hole) penetrating in directions parallel to the third axis AX3. The through hole 238 provides communication between the upside of the top plate 236, i.e., the inside of the upper cover 232 and the internal space 235.
[0045] The bottom plate 237 has a through hole 239 (second through hole) penetrating in directions parallel to the third axis AX3. The through hole 239 provides communication between the downside of the bottom plate 237, i.e., the inside of the lower cover 233 and the internal space 235.
[0046] The through holes 238, 239 may have functions as ventilation holes for eliminating air pressure differences among the inside of the upper cover 232, the internal space 235, and the inside of the lower cover 233 from each other.
[0047] Note that the configurations of the arm base 231, the upper cover 232, and the lower cover 233 are not limited to the above described configurations. For example, at least two of the configurations may be integrated.
[0048] The drive units 262, 263, 264 are fixed to the upper surface of the top plate 236. The output shafts (not shown) of the drive units 262, 263, 264 extend in the internal space 235.
[0049] As shown in
[0050] In the embodiment, as shown in
[0051] The inertial sensor 4 may be an angular velocity sensor detecting an angular velocity, an acceleration sensor detecting an acceleration, or a composite sensor detecting both. Further, the number of axes around which the angular velocity sensor detects angular velocities is not particularly limited, but may be one, two, or three. Similarly, the number of axes along which the acceleration sensor detects accelerations is not particularly limited, but may be one, two, or three.
[0052] As shown in
[0053] The belts 274, 294 are looped over the driven pulleys 276, 296 coupled to the shaft 24, respectively. Accordingly, as shown in
[0054] A wire 209 is coupled to the inertial sensor 4. The wire 209 includes e.g. a power-line wire supplying electric power for driving the inertial sensor 4 and a signal-line wire transmitting a control signal for controlling the operation of the inertial sensor 4 and outputting a detection signal of the angular velocity or the acceleration detected by the inertial sensor 4. Note that, in a case of the signal-line wire, an electric wire or an optical wire such as an optical fiber or an optical waveguide may be employed. Therefore, in the specification, “the wire 209 is coupled” refers to electrical or optical coupling. The wire 209 is routed from the inside of the base 21 to the inertial sensor 4. Specifically, though not shown, the wire 209 sequentially passes inside of the base 21 and inside of the first arm 22 and is routed to the inside of the upper cover 232 provided at the upside of the top plate 236 in the second arm 23. Further, the wire 209 sequentially passes through the through hole 238 of the top plate 236, the region 200, and the through hole 239 of the bottom plate 237 and is routed to the inertial sensor 4.
[0055] As shown in
[0056] In related art, there is a problem that, when a wire is fixed to an inner wall surface of the robot arm, the path length of the wire tends to be longer. When the path length of the wire is longer, the weight of the robot arm increases. Therefore, it is necessary to lay the wire in as short a path as possible in view of the lighter weight of the robot arm. Particularly, a functional component often exhibits especially high characteristics when attached to the lower part of the robot arm. On the other hand, the timing belts etc. are collected in the robot arm. Accordingly, it is particularly difficult to secure the path of the wire to the lower part of the robot arm while suppressing the path length of the wire.
[0057] However, when the wire 209 is routed in the region 200, the wire 209 and the belts 274, 294 may contact and the wire 209 may be damaged. Particularly, when the second arm 23 pivots, the wire 209 tends to swing by the centrifugal force and the probability of the contact between the wire 209 and the belts 274, 294 is higher.
[0058] Accordingly, in the embodiment, as shown in
[0059]
[0060] The wire 209 is routed along the supporting member 210 and supported. “Supporting” refers to fixing of the wire 209 to the supporting member 210 to the degree at which the swing of the wire 209 can be suppressed. The fixing method is not particularly limited, but a method using an adhesive, a method of winding the wire 209 around the supporting member 210, or the like may be used. In the embodiment, a method using a cable tie 220 (anchoring member) may be employed. The cable tie 220 is used, and thereby, the work of fixing the wire 209 to the supporting member 210 may be easily and quickly performed. Note that the anchoring member includes a clip, a string, a rubber band, and an adhesive tape in addition to the cable tie 220.
[0061]
[0062] The supporting member 210 shown in
[0063] Further, the supporting member 210 shown in
[0064] The supporting member 210 may be integrated with the arm base 231, however, the supporting member 210 shown in
[0065] A constituent material of the supporting member 210 includes e.g. a metal material including an iron-base alloy such as stainless steel, an aluminum-base alloy, and a titanium-base alloy, a resin material, and a ceramics material.
[0066] Note that the supporting member 210 is provided to pass through the region 200, and preferably, avoid the range in which the belts 274, 294 swing. The range in which the belts 274, 294 swing refers to amplitude of flexion of the belts 274, 294 when the second arm 23 pivots. The region 200 is set to avoid the range, and thereby, even when the belts 274, 294 swing, the wire 209 is less damaged.
[0067] As shown in
[0068] Note that the fixing method of the clamp 225 to the supporting member 210 is not particularly limited to, but includes e.g. fixing by screwing and fitting and fixing using an adhesive.
[0069] As described above, the robot arm 20 according to the embodiment includes the second arm 23 (first member) and the shaft 24 (second member). The shaft 24 translates along the third axis AX3 located in the second arm 23 or rotates around the third axis AX3.
[0070] Further, the second arm 23 has the arm base 231, the drive units 263, 264 generating the drive forces, the joint portion 240, the belts 274, 294, the inertial sensor 4 as the sensor detecting vibration, the wire 209, and the supporting member 210 supporting the wire 209. The joint portion 240 has the driven pulleys 276, 296 and transmits the drive forces to the shaft 24. The belts 274, 294 transmit the drive forces generated by the drive units 263, 264 to the driven pulleys 276, 296. The inertial sensor 4 is provided in the position overlapping with the region 200 surrounded by the driven pulleys 276, 296 and the belts 274, 294 in the plan view along the third axis AX3. Further, the wire 209 is routed to the region 200 and coupled to the inertial sensor 4. Furthermore, the supporting member 210 is provided in the region 200 and supports the wire 209.
[0071] According to the configuration, even when the wire 209 is subjected to the centrifugal force, the swing of the wire 209 may be suppressed. Thereby, the probability of the contact between the wire 209 and the belts 274, 294 may be reduced and the damage on the wire 209 may be suppressed.
[0072] Further, even when the inertial sensor 4 is placed in the position overlapping with the region 200 of the lower part of the second arm 23, the supporting member 210 is placed in the region 200, and thereby, the path length of the wire 209 may be suppressed to be shorter. Thereby, the wire 209 may be made lighter and the influence by disturbance of the signal transmitted by the wire 209 may be further suppressed.
[0073] Note that, in the embodiment, the shaft 24 is translatable along the third axis AX3 along the vertical direction and rotatable around the third axis AX3, however, only one of these motions relating to the shaft 24 may be performed. In addition, in the embodiment, the joint portion 240 has both the ball screw nut 241 and the spline nut 242, however, one of the nuts may be omitted. When the ball screw nut 241 is omitted, the above described region 200 is only the region surrounded by the belt 294 and the driven pulley 296. Or, when the spline nut 242 is omitted, the above described region 200 is only the region surrounded by the belt 274 and the driven pulley 276.
[0074] On the other hand, the region 200 in the embodiment is the sum of the region surrounded by the belt 294 and the driven pulley 296 and the region surrounded by the belt 274 and the driven pulley 276. That is, as shown in
[0075] Note that, in
[0076] The shape of the supporting member 210 may be any shape as long as the member may support the wire 209, however, in the embodiment, is the columnar shape passing through the inside of the belts 274, 294 and extending. Further, the wire 209 is supported along the supporting member 210.
[0077] According to the configuration, the wire 209 may be guided along the supporting member 210 and the swing of the wire 209 may be suppressed. As a result, the wire 209 may be appropriately routed and the probability of the contact between the wire 209 and the belts 274, 294 may be reduced.
[0078] Further, in the robot arm 20 according to the embodiment, the arm base 231 includes the top plate 236 (first base member) and the bottom plate 237 (second base member) facing each other via the internal space 235. The internal space 235 is a space through which the belts 274, 294 pass. The upper end portion 211 (one end portion) of the supporting member 210 is fixed to the top plate 236 and the lower end portion 212 (the other end portion) is fixed to the bottom plate 237.
[0079] According to the configuration, the swing of the supporting member 210 itself may be suppressed. Further, the supporting member 210 is separately formed from the arm base 231, and thereby, an assembly sequence that the belts 274, 294 are looped over, and then, the supporting member 210 is attached to the arm base 231 may be employed. As a result, interference by the supporting member 210 may be prevented when the belts 274, 294 are looped over.
[0080] In the robot arm 20 according to the embodiment, the top plate 236 (first base member) has the through hole 238 (first through hole) penetrating in directions parallel to the third axis AX3, and the bottom plate 237 (second base member) has the through hole 239 (second through hole) penetrating in the directions parallel to the third axis AX3. Further, the wire 209 is routed in the path passing through the through hole 238, the internal space 235, and the through hole 239.
[0081] According to the configuration, the wire 209 may be routed in a shorter path length not around the top plate 236 and the bottom plate 237. Thereby, the wire 209 may be made lighter and the influence by disturbance of the signal transmitted by the wire 209 may be further suppressed.
[0082] The robot arm 20 according to the embodiment has the cable tie 220 (anchoring member) anchoring the wire 209 to the supporting member 210.
[0083] The cable tie 220 is used, and thereby, the work of fixing the wire 209 to the supporting member 210 may be easily performed.
[0084] In the robot arm 20 according to the embodiment, the supporting member 210 has the narrower width portion 215 with the partially narrower width. The cable tie 220 (anchoring member) anchors the wire 209 to the narrower width portion 215.
[0085] According to the configuration, the cable tie 220 is harder to move from the narrower width portion 215 to the outside. Thereby, a failure due to unintended displacement of the cable tie 220 may be suppressed.
[0086] Note that the robot 2 is not limited to the above described scalar robot, but may be another robot such as a vertical articulated robot or a Cartesian coordinate robot. Further, the number of arms of the vertical articulated robot is not particularly limited.
1.2. Control Apparatus
[0087] The operation of the robot 2 is controlled by the control apparatus 3. The control apparatus 3 may be placed outside of the base 21 as shown in
[0088] As described above, the robot system 1 according to the embodiment includes the robot arm 20 and the control apparatus 3 controlling the motion of the robot arm 20.
[0089] According to the robot system 1, even when the robot arm 20 moves, the swing of the wire 209 coupled to the inertial sensor 4 may be suppressed. Thereby, damage on the wire 209 may be suppressed. Further, the path length of the wire 209 may be suppressed to be shorter. As a result, the robot system 1 in which the robot arm 20 can be moved at a higher speed and the wire 209 is harder to be damaged in that case may be realized.
2. First Modified Example
[0090] Next, a robot arm according to a first modified example will be explained.
[0091]
[0092] As below, the first modified example will be explained. The following explanation will be made with a focus on the differences from the above described embodiment and the explanation of the same items will be omitted. Note that, in
[0093] In the robot arm 20A shown in
[0094] According to the configuration, a gap is produced between the lower end portion 212 of the supporting member 210A and the bottom plate 237, and work of passing and looping over the belts 274, 294 via the gap can be performed. Accordingly, an assembly sequence that the supporting member 210A is fixed to the arm base 231 in advance, and then, the belts 274, 294 are looped over can be employed. On the other hand, the supporting member 210A is separately formed from the arm base 231, and thereby, also, in the first modified example, like the above described embodiment, an assembly sequence that the belts 274, 294 are looped over, and then, the supporting member 210A is attached to the arm base 231 can be employed.
[0095] Note that the supporting member 210A can suppress the swing of the wire 209 and support the wire 209 when the upper end portion 211 is fixed.
[0096] Further, in the first modified example, the upper end portion 211 of the supporting member 210A is fixed to the arm base 231 and the lower end portion 212 is separated from the arm base 231, however, the lower end portion 212 may be fixed to the arm base 231 and the upper end portion 211 may be separated from the arm base 231.
3. Second Modified Example
[0097] Next, a robot arm according to a second modified example will be explained.
[0098]
[0099] As below, the second modified example will be explained. The following explanation will be made with a focus on the differences from the above described embodiment and the explanation of the same items will be omitted. Note that, in
[0100] The supporting member 210B shown in
[0101] According to the configuration, at least a part of the wire 209 is housed in the hollow portion 208 and not exposed to the outside. Accordingly, the probability that the wire 209 contacts the belts 274, 294 shown in
[0102] Note that the shape having the hollow portion 208 includes an annular shape partially cut (C shape) and an annular shape having a polygonal outer shape or the annular shape partially cut in addition to the above described annular shape. In a case of the C shape or an annular shape partially cut, the wire 209 may be inserted from the cut portion into the hollow portion 208. Accordingly, the supporting member 210B having the cross section is useful because the routing work of the wire 209 is easier.
4. Third Modified Example
[0103] Next, a robot arm according to a third modified example will be explained.
[0104]
[0105] As below, the third modified example will be explained. The following explanation will be made with a focus on the differences from the above described embodiment and the explanation of the same items will be omitted. Note that, in
[0106] In the robot arm 20C shown in
[0107] The end effector 29 is attached to the distal end portion of the shaft 24. Accordingly, the wire 209 is supported by the supporting member 210, and thereby, like the above described embodiment, the path length of the wire 209 may be suppressed to be shorter and the influence by disturbance of the signal transmitted by the wire 209 may be suppressed. Further, the wire 209 is supported by the supporting member 210, and thereby, the swing of the wire 209 may be suppressed and damage on the wire 209 may be suppressed.
[0108] Note that the wire 209 may be a bundle of element wires. In this case, the wire 209 may be coupled to both the inertial sensor 4 and the end effector 29. Further, the wire 209 may be coupled to another functional unit than the end effector 29. The functional unit includes e.g. an image sensor such as a camera, various sensors including a depth sensor, a range sensor, and a force sensor, and a projector projecting an image.
[0109] As described above, the robot arm 20C according to the third modified example includes the second arm 23 (first member) and the shaft 24 (second member). The shaft 24 translates along the third axis AX3 located in the distal end portion of the second arm 23 or rotates around the third axis AX3.
[0110] Further, the second arm 23 has the arm base 231, the drive units 263, 264 generating the drive forces shown in
[0111] According to the configuration, even when the wire 209 is subjected to the centrifugal force, the swing of the wire 209 may be suppressed. Thereby, the probability of the contact between the wire 209 and the belts 274, 294 may be reduced and the damage on the wire 209 may be suppressed.
[0112] Further, for example, when the functional unit like the end effector 29 is attached to the distal end portion of the shaft 24, the wire 209 may be easily coupled to the functional unit. Also, in the third modified example, the supporting member 210 is placed in the region 200, and thereby, the path length of the wire 209 may be suppressed to be shorter. Thereby, the wire 209 may be made lighter and the influence by disturbance of the signal transmitted by the wire 209 may be further suppressed.
[0113] As above, the robot arm and the robot system according to the present disclosure are explained based on the illustrated embodiments, however, the robot arm and the robot system according to the present disclosure are not limited to the above described embodiments. For example, the respective parts of the above described embodiments may be replaced by any configurations having the same functions, any configuration may be added to the above described embodiments, and a plurality of the above described embodiments may be combined.