METHOD FOR INK JET DURABILITY AND ADHESION
20220355606 · 2022-11-10
Inventors
- Brent D. Lien (Minneapolis, MN, US)
- Dale James Ziebarth (Elk River, MN, US)
- Evan Pastor (Edina, MN, US)
- Tany Jegeris Snyder (Edina, MN, US)
Cpc classification
B41M7/0081
PERFORMING OPERATIONS; TRANSPORTING
B41J11/002
PERFORMING OPERATIONS; TRANSPORTING
B41M7/0054
PERFORMING OPERATIONS; TRANSPORTING
B41M5/0064
PERFORMING OPERATIONS; TRANSPORTING
B41J11/0015
PERFORMING OPERATIONS; TRANSPORTING
B41M7/0045
PERFORMING OPERATIONS; TRANSPORTING
B41J3/543
PERFORMING OPERATIONS; TRANSPORTING
International classification
B41M7/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Systems and techniques for improving ink jet ink durability and adhesion to a substrate. The techniques may include applying a varnish to the surface of the substrate, curing, in an initial curing step, the varnish with an ultraviolet (UV) lamp, and applying a pigmented ink to at least a portion of the substrate. The initial curing step may comprise pinning the varnish with the UV lamp in a low-power state. The techniques may additionally or alternatively include applying a layer of pigmented ink and varnish at substantially the same time, allowing the pigmented ink and varnish to at least partially mix, then pinning or curing the ink/varnish combination.
Claims
1-13. (canceled)
14. A system for improving ink jet ink durability and adhesion to a substrate, the system comprising: a plurality of print heads; at least one ultraviolet (UV) lamp moveable with the plurality of print heads; a processor; and memory, including instructions stored thereon which, when executed by the processor, cause the processor to: apply a pigmented ink to at least a portion of a surface of the substrate; apply a varnish to at least a portion of the surface of the substrate at substantially a same time as the pigmented ink causing the pigmented ink and the varnish to at least partially mix together; and cure the pigmented ink and the varnish using the UV lamp.
15. The system of claim 14, wherein curing the pigmented ink and the varnish comprises pinning the pigmented ink and the varnish with the UV lamp in a low-power state.
16. The system of claim 14, wherein curing the pigmented ink and the varnish comprises fully curing the pigmented ink and the varnish using the UV lamp.
17. The system of claim 14, wherein at least one print head of the plurality of print heads includes a first channel and a second channel.
18. The system of claim 17, wherein at least one of the first channel or the second channel contains the varnish.
19. The system of claim 14, wherein the UV lamp is included as a part of a scan assembly.
20. The system of claim 19, wherein the scan assembly is configured to be attached to an x-y scanning gantry.
21. A system for improving ink jet ink durability and adhesion to a substrate, the system comprising: a plurality of print heads; at least one ultraviolet (UV) lamp moveable with the plurality of print heads; a processor; and memory, including instructions stored thereon which, when executed by the processor, cause the processor to: apply a pigmented ink to at least a portion of a surface of the substrate; apply a varnish to at least a portion of the surface of the substrate in a same printing pass of a print head over the substrate in which the pigmented ink is applied, causing the pigmented ink and the varnish to at least partially mix together; and cure the pigmented ink and the varnish using the UV lamp.
22. The system of claim 21, wherein applying the varnish includes applying the varnish substantially only to at least a portion of the substrate containing the pigmented ink.
23. The system of claim 21, wherein curing the pigmented ink and the varnish comprises pinning the pigmented ink and varnish using the UV lamp in a low-powered state.
24. The system of claim 21, wherein applying the varnish includes applying the varnish to substantially the entire surface of the substrate after applying the pigmented ink.
25. The system of claim 21, wherein the instructions further cause the processor to: prior to applying the pigmented ink to the at least a portion of the surface of the substrate, apply a first layer of varnish to at least a portion of the substrate; and pin the first layer of varnish with the UV lamp in a low-power state.
26. A system for improving ink jet ink durability and adhesion to a substrate, the system comprising: a plurality of print heads; at least one ultraviolet (UV) lamp moveable with the plurality of print heads; a processor; and memory, including instructions stored thereon which, when executed by the processor, cause the processor to: apply a first varnish coat to a surface of a substrate; cure, in an initial curing step, the first varnish coat with the UV lamp; and apply a pigmented ink to at least a portion of the cured varnish.
27. The system of claim 26, wherein curing, in the initial curing step, comprises pinning the first varnish coat with the UV lamp in a low-power state.
28. The system of claim 26, wherein the instructions further cause the processor to: apply a second varnish coat such that the pigmented ink and the second varnish coat at least partially mix together.
29. The system of claim 28, wherein the instructions further cause the processor to: fully cure the pigmented ink, the first varnish coat, and the second varnish coat.
30. The system of claim 28, wherein applying the second varnish coat comprises applying the second varnish coat to substantially the entire surface of the substrate after applying the pigmented ink.
31. The system of claim 26, wherein the pigmented ink is a black ink or a white ink.
32. The system of claim 26, wherein the varnish comprises an unpigmented polymer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] In the drawings, which are not necessarily drawn to scale, like numerals may describe similar components in different views. Like numerals having different letter suffixes may represent different instances of similar components. The drawings illustrate generally, by way of example, but not by way of limitation, various embodiments discussed in the present document.
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
DETAILED DESCRIPTION
[0019] Durability and adhesion of UV-cured ink jet ink are often desirable requirements of ink jet printing on a substrate. There are some substrates to which it is difficult to get pigmented ink to stick. Such substrates include, for example, metal, plastic, or other similar card substrates. Durability and adhesion are especially challenging when printing with heavily pigmented inks, such as black ink or white ink. Abrasion Resistance is proportional to ink thickness. The thicker the ink, the more abrasion resistant it is. Thick, heavily pigmented ink, such as black or white ink, generally takes longer to cure/dry than less pigmented ink.
[0020] Methods such as plasma surface activation, solvent cleaning, or use of adhesion primers may be employed to aid improving ink durability and adhesion, however, those methods can require extensive and expensive equipment because they can require an additional, separate, application method or a separate ink jet cartridge. Similarly, high-power, fixed, ultraviolet (UV) cure lamps which require water cooling can be employed to cure the ink down to the substrate. However, such curing lamps can be very expensive and inefficient. The systems and methods of this disclosure provide for printing on a substrate to an adequate thickness while allowing the pigmented ink to fully cure quickly, and without requiring additional equipment.
[0021] Particularly, described herein are systems and methods for ink jet durability and adhesion.
[0022] In an example, the card substrate 108 may be made or formed from a material such as plastic, metal, polyvinyl chloride (PVC), a polyester/vinyl blend, or the like. The scan assembly may make one or more passes over the card substrate 108, in either the x direction, the y direction, or a combination thereof, to eject/drop/spray/apply ink or varnish onto the surface (e.g., a front side or a back side) of the card substrate 108. The varnish may be a substantially non-pigmented/clear polymer, photoactivated polymer, a clear-coat, or the like. In an example, a UV cure lamp 102 may be located adjacent to the scan assembly 100. For example, located, connected, attached, or the like, to a side (e.g., a leading or trailing side) of the scan assembly 100. The UV cure lamp 102 is configured to direct, aim, or the like ultra-violet light on at least a portion of the card substrate 108 to cure/dry ink or varnish applied to the card substrate 108. The UV cure lamp 102 may include one or more UV lights (e.g., one or more UV bulbs), which may be LED lights/bulbs, or any similar lights/bulbs capable of emitting ultraviolet light. The UV cure lamp 102 may also be an arc lamp (e.g., a mercury arc lamp), or any other similar lamp designed to emit ultraviolet light onto a surface.
[0023] In an example, the interior of the printer may further include a print cartridge 110 located in a print cartridge carriage 112. The print cartridge carriage 112 may be configured to hold at least one print cartridge 110, each print cartridge containing an ink (e.g., black, white, cyan, yellow, magenta), an unpigmented varnish (e.g., a clear coat), or an unpigmented varnish mixed with another component, such as a fluorescent. In an example, there may be multiple print cartridges such as print cartridge 110 located, seated, inserted, or the like, into the print cartridge carriage 112. For example, there may be separate print cartridges for each color (e.g., black, white, cyan, yellow, or magenta), as well as a separate print cartridge for a varnish as described above.
[0024]
[0025] In the specific example of
[0026] In an example, the two chambers of a print channel 210, 212, 214, may contain pigmented ink, or varnish, or a combination thereof. For example, one of the print heads 202, 204, 206 may contain varnish in both of its corresponding print channel 210, 212, or 214. Another of the print heads 202, 204, or 206 may contain cyan colored ink in one of the chambers of its corresponding print channel 210, 212, or 214 and black or white ink in the other chamber. Likewise, another of the print heads 202, 204, 206 may contain yellow pigmented ink in one chamber of its corresponding print channel 210, 212, or 214 and magenta pigmented ink in the other chamber.
[0027] Therefore, as shown for a non-limiting example, the scan sub assembly 200 may include a total of three print heads 202, 204, 206, connected to three print channels 210, 212, 214, with two chambers per print head, for a total of six chambers of ink or varnish. It is understood however, that the system may include any number of print heads and print channels. The scan sub assembly 200 may also include a mounting surface 202 to which the UV cure lamp 102 may be attached, secured, connected, or the like, such as with bolts, screws, or the like.
[0028]
[0029] Alternatively, in the example of
[0030] Applying the pigmented ink 304B and the varnish 302B at substantially the same time may allow the ink and the varnish to mix prior to curing or pinning, which in turn, may allow for better penetration of the UV light during the curing process resulting in a quicker, and more effective curing.
[0031] In the example of
[0032] Conversely, applying the varnish layer 302B just to the portion of the substrate 300 to which the pigmented ink layer 304B is applied allows for a more cost-effective and efficient printing because less varnish is required to be used during the printing process. Such an application of varnish and ink also allows for better penetration of the UV light from the UV cure lamp 102 when curing because the varnish and the pigmented ink may at least partially mix with each other prior to curing. This may allow for faster/quicker and more effective curing, which may also improve the durability of the pigmented ink layer 304B (e.g., preventing the ink from losing pigment, or otherwise degrading as quickly).
[0033] In the example of
[0034] In the example shown in
[0035]
[0036] Step 404 may include applying a pigmented ink to at least a portion of the cured varnish. In an example, the pigmented ink may be a white or black ink. The pigmented ink may also or alternatively include colored ink, such as cyan, yellow, or magenta ink, or may include a combination of any pigmented inks as required for a particular print job. The pigmented ink may be applied in a single pass or multiple passes of the print heads 202, 204, 206. Step 406 may include curing, in an intermediate curing step, the pigmented ink after it is applied to the varnish. The intermediate curing 406 may include pinning the pigmented ink using the UV lamp 102 operating in a low-power state. This may be followed by step 408, which may include curing, for example in a final curing step, the pigmented ink and the varnish. This may include one or more passes of the UV cure lamp 102 operating at full power over the surface of the substrate to fully cure the combination of the varnish and the pigmented ink.
[0037] In an example of the method of
[0038]
[0039] Applying the ink and varnish in steps 500 and 502 substantially simultaneously (e.g., as a focused ink/varnish application) may allow for better penetration of UV light when curing with the UV lamp, and may improve durability of the ink on the finished print. In an example of the method of
[0040] Step 504 may include curing the ink and varnish applied in steps 500 and 502. Step 504 may include a semi-curing (pinning) or a full curing as described above, and may include a single pass or multiple passes of the UV cure lamp 102 over the substrate, such as card substrate 108.
[0041]
[0042] Steps 604 and 606 may include applying a pigmented ink and a second coat of varnish to at least a portion of the varnished substrate surface, at substantially the same time, or in the same pass. This may allow the pigmented ink applied in Step 604 and the varnish applied in Step 606 to at least partially mix, which may make the pigmented ink more durable, after curing, and the combination of the pigmented ink and the varnish may cure more quickly. Step 608 may include curing the pigmented ink and the second coat of varnish using the UV lamp. This may include pinning or semi-curing the pigmented ink and second coat of varnish with the UV lamp operating in a low-power state, or fully curing the pigmented ink and second coat of varnish.
[0043] It is understood that the methods described (e.g., of
[0044]
[0045] Examples, as described herein, may include, or may operate on, logic or a number of components, modules, or mechanisms. Modules are tangible entities (e.g., hardware) capable of performing specified operations when operating. A module includes hardware. In an example, the hardware may be specifically configured to carry out a specific operation (e.g., hardwired). In an example, the hardware may include configurable execution units (e.g., transistors, circuits, etc.) and a computer readable medium containing instructions, where the instructions configure the execution units to carry out a specific operation when in operation. The configuring may occur under the direction of the execution's units or a loading mechanism. Accordingly, the execution units are communicatively coupled to the computer readable medium when the device is operating. In this example, the execution units may be a member of more than one module. For example, under operation, the execution units may be configured by a first set of instructions to implement a first module at one point in time and reconfigured by a second set of instructions to implement a second module.
[0046] Machine (e.g., computer system) 700 may include a hardware processor 702 (e.g., a central processing unit (CPU), a graphics processing unit (GPU), a hardware processor core, or any combination thereof), a main memory 704 and a static memory 706, some or all of which may communicate with each other via an interlink (e.g., bus) 730. The machine 700 may further include a display unit 710, an alphanumeric input device 712 and a user interface (UI) navigation device 714. In an example, the display unit 710, alphanumeric input device 712 and UI navigation device 714 may be a touch screen display. The machine 700 may additionally include a storage device (e.g., drive unit) 708, a signal generation device 718 (e.g., a speaker), a network interface device 720, and one or more sensors 716, such as a global positioning system (GPS) sensor, accelerometer, or other sensor. The machine 700 may include an output controller 728, such as a serial (e.g., universal serial bus (USB), parallel, or other wired or wireless (e.g., infrared (IR), near field communication (NFC), etc.) connection to communicate or control one or more peripheral devices (e.g., a printer, a card reader, or the like).
[0047] The storage device 708 may include a machine readable medium 722 that is non-transitory on which is stored one or more sets of data structures or instructions 724 (e.g., software) embodying or utilized by any one or more of the techniques or functions described herein. The instructions 724 may also reside, completely or at least partially, within the main memory 704, within static memory 706, or within the hardware processor 702 during execution thereof by the machine 700. In an example, one or any combination of the hardware processor 702, the main memory 704, the static memory 706, or the storage device 708 may constitute machine readable media.
[0048] While the machine readable medium 722 is illustrated as a single medium, the term “machine readable medium” may include a single medium or multiple media (e.g., a centralized or distributed database, or associated caches and servers) configured to store the one or more instructions 724.
[0049] The term “machine readable medium” may include any non-transitory medium that is capable of storing, encoding, or carrying instructions for execution by the machine 700 and that cause the machine 700 to perform any one or more of the techniques of the present disclosure, or that is capable of storing, encoding or carrying data structures used by or associated with such instructions. Non-limiting machine-readable medium examples may include solid-state memories, and optical and magnetic media. Specific examples of machine-readable media may include: non-volatile memory, such as semiconductor memory devices (e.g., Electrically Programmable Read-Only Memory (EPROM), Electrically Erasable Programmable Read-Only Memory (EEPROM)) and flash memory devices; magnetic disks, such as internal hard disks and removable disks; magneto-optical disks; and CD-ROM and DVD-ROM disks.
[0050] The instructions 724 may further be transmitted or received over a communications network 726 using a transmission medium via the network interface device 720 utilizing any one of a number of transfer protocols (e.g., frame relay, internet protocol (IP), transmission control protocol (TCP), user datagram protocol (UDP), hypertext transfer protocol (HTTP), etc.). Example communication networks may include a local area network (LAN), a wide area network (WAN), a packet data network (e.g., the Internet), mobile telephone networks (e.g., cellular networks), Plain Old Telephone (POTS) networks, and wireless data networks (e.g., Institute of Electrical and Electronics Engineers (IEEE) 802.11 family of standards known as Wi-Fi®, IEEE 802.16 family of standards known as WiMax®), IEEE 802.15.4 family of standards, peer-to-peer (P2P) networks, among others. In an example, the network interface device 720 may include one or more physical jacks (e.g., Ethernet, coaxial, or phone jacks) or one or more antennas to connect to the communications network 726. In an example, the network interface device 720 may include a plurality of antennas to wirelessly communicate using at least one of single-input multiple-output (SIMO), multiple-input multiple-output (MIMO), or multiple-input single-output (MISO) techniques. The term “transmission medium” shall be taken to include any intangible medium that is capable of storing, encoding or carrying instructions for execution by the machine 700, and includes digital or analog communications signals or other intangible medium to facilitate communication of such software.
[0051] As used herein, the terms “substantially” or “generally” refer to the complete or nearly complete extent or degree of an action, characteristic, property, state, structure, item, or result. For example, an object that is “substantially” or “generally” enclosed would mean that the object is either completely enclosed or nearly completely enclosed. The exact allowable degree of deviation from absolute completeness may in some cases depend on the specific context. However, generally speaking, the nearness of completion will be so as to have generally the same overall result as if absolute and total completion were obtained. The use of “substantially” or “generally” is equally applicable when used in a negative connotation to refer to the complete or near complete lack of an action, characteristic, property, state, structure, item, or result. For example, an element, combination, embodiment, or composition that is “substantially free of” or “generally” free of an element may still actually contain such element as long as there is generally no significant effect thereof.
[0052] The above description is intended to be illustrative, and not restrictive. For example, the above-described examples (or one or more aspects thereof) may be used in combination with each other. Other embodiments may be used, such as by one of ordinary skill in the art upon reviewing the above description. The Abstract is to allow the reader to quickly ascertain the nature of the technical disclosure and is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. Also, in the above Detailed Description, various features may be grouped together to streamline the disclosure. This should not be interpreted as intending that an unclaimed disclosed feature is essential to any claim. Rather, inventive subject matter may lie in less than all features of a particular disclosed embodiment. Thus, the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separate embodiment. The scope of the embodiments should be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.