PIG WITH SCALE DETECTION SENSORS

Abstract

The invention proposed here discloses an instrumented PIG that uses a sufficient number of sensors for detecting the NORM of the scales, variation in the thickness of the scale deposit, internal diameter and detection of the internal position of the beginning and ending of these along the piping. The modular form of the NORM instrumented PIG (1) provides enough flexibility to the invention to allow the passage in curves and ability to tolerate variations in diameters. The system has a mechanical design in which the sensors are mounted on rubber modules, interconnected with each other, forming a mechanically flexible assembly.

Claims

1. A pig with scale detection sensors, characterized in that it comprises a cylindrical shape in foam or rubber, and cones of preferably polymeric material connected in modules, being arranged in five modules, wherein the connectivity of each module has a connectivity system (11), and a front odometer (9) is positioned in the module (1), sensors are positioned in the module (2) to measure the scale thickness, the NORM sensors are positioned in the module (3), the ultrasound sensor, a pressure measurement sensor and a temperature sensor are positioned in the module (4), and the battery, the voltage regulators, the controller board and voltage measurement and data recording device are positioned in the module (5).

2. The pig with scale detection sensors according to claim 1, characterized in that the module (1), front part of the PIG, has a sensor that is sensitive to the delta pressure variation of compressed air or liquid.

3. The pig with scale detection sensors according to claim 1, characterized in that the module 2 measures the thickness of the scale, which uses sensors of the fixed contact stick type, inside an articulated rod.

4. The pig with scale detection sensors according to claim 1, characterized in that the module (3) has the sodium iodide scintillator sensor, a magnesium oxide coating and aluminum housing.

5. The pig with scale detection sensors according to claim 1, characterized in that the NORM scintillator sensor has a measurement resolution compatible with the speed that will be used in the displacement of the equipment through the pumping flow rate of the displacement fluid.

6. The pig with scale detection sensors according to claim 1, characterized in that the connectivity system (11) has a circular rod (11.1), a rod (11.2) and a disk (11.3), wherein this has rollers in its circumference to allow rotation and translation movements in relation to the module.

7. The pig with scale detection sensors according to claim 4, characterized in that the NORM scintillator sensor has a measurement resolution compatible with the speed that will be used in the displacement of the equipment through the pumping flow rate of the displacement fluid.

8. The pig with scale detection sensors according to claim 4, characterized in that the connectivity system (11) has a circular rod (11.1), a rod (11.2) and a disk (11.3), wherein this has rollers in its circumference to allow rotation and translation movements in relation to the module.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be described in more detail below, with reference to the attached figures which, in a schematic way and not limiting the inventive scope, represent examples of its embodiment. In the drawings, there are:

[0020] FIG. 1 illustrating the NORM PIG as disclosed by the present application;

[0021] FIG. 2 illustrating a scheme where a SPU is connected to the manifold through the production line that is connected to the wet Christmas tree (WCT) of the oil well through a production line, and gas line is connected from the SPU to the WCT of the well.

[0022] FIG. 3 showing the connectivity system between modules that are present in the NORM instrumented PIG (1) .

DETAILED DESCRIPTION OF THE INVENTION

[0023] There follows below a detailed description of a preferred embodiment of the present invention, by way of example and in no way limiting. Nevertheless, it will be clear to a technician skilled on the subject, upon reading this description, possible additional embodiments of the present invention still comprised by the essential and optional features below.

[0024] The proposal of this new technology of a NORM instrumented PIG (1) that uses a sufficient number of sensors for detecting the NORM of the scales, variation of the deposit thickness of the scales, internal diameter and detection of the internal position of start and of the end of these along the piping. And, in this way, sufficient flexibility to allow the passage in curves and tolerating variations in diameters.

[0025] The initial layout of the prototype to be used has an innovative design, as illustrated in FIG. 1. It will have a thickness sensor to detect changes in the passing drift; in addition to extremely compact electronics, the system has a mechanical design in which the sensors are mounted on rubber modules, interconnected with each other, forming a flexible assembly. It is related to the ID (internal diameter) of a piping such as the string of a well; for some equipment to pass inside a piping, the external diameter of the equipment must be smaller than the internal diameter of the piping, otherwise it will be stuck. Then, there must be a gap between the piping ID and the OD of the equipment; when this gap is considered, it is said to be the passing drift, which in general has to be smaller than the piping ID.

[0026] The essential components of the NORM instrumented PIG (1) are: [0027] 1. Module with a Thickness sensor (2): to detect changes in the internal diameter of the production line and allow identifying scale deposition on the line. [0028] 2. Module with a NORM sensor (3): to detect the presence of naturally occurring radioactive material (NORM) deposited on the inner wall of ducts and subsea equipment. [0029] 3. Module with position sensor (4) of the pig that will allow checking the position in which the pig was within the length of the line, in order to identify the starting and ending position of the section of the line where scale occurred.

[0030] The equipment uses simple electronics close to the concept of Arduino electronics; the system has a mechanical design in which the sensors are mounted in rubber modules, interconnected with each other, forming a flexible assembly.

[0031] The invention proposed here has the common conical shape in PIGs divided into five modules. The division of NORM instrumented PIG (1) has an odometer (9) in the front part, in the module (2) a mechanism to measure the thickness, in the section (3) the NORM sensor, and in the section (4) a position sensor of ultrasound-type, and in section (5) a power battery and the on-board electronics to obtain the data. The components are seen in FIG. 1.

[0032] The odometer (9) is placed on the front part for mechanical sensors based on delta pressure of compressed air or liquid (according to calibration), which is also used to inform the speed of the equipment, or it can be positioned at the rear part, with a wheel that is in contact with the wall of the duct, and thus, the wheel rotates in relative motion with the wall of the duct, and a sensor is positioned on the rim of this wheel, which may have a magnetic identifier (sensor) or optical pickup, both of which count the pulses according to the passage of each tooth. The wheel can also be made in the form of a toothed rim, so that the sensors measure the passage of each tooth.

[0033] The thickness sensor of the module (2) is given by geometric sensors spread around the diameter. The section uses sensors from the concept of the stick PIG, which uses a mechanical structure of the stick sensor, basically being a fixed contact stick inside an articulated rod, a shaft of rotating the rod that is fixed to the base of the sensor, and the Hall effect transducer within this shaft. Magnets that provide a constant magnetic field to the shaft and transducer assembly are fixed inside the articulated rod of the stick sensor.

[0034] The NORM sensor of module (3) consists of a Nal (TI) scintillator detector duly encapsulated to be used underwater at depths of up to 1500 m. In order for the measurement to be properly correlated with the activity of radioactive material that may be present in scales, it is necessary to determine the detector response curve. The Nal (TI) detector is formed by several structures of different materials, namely: the sodium iodide scintillator crystal, a magnesium oxide coating and the aluminum housing. The sensor action depends on the parameters that represent a given piping, a model of the signal in MeV associated with the presence of the TENORM elements (U-282 and/or Th232), and simulation and data analysis. The reservoir rock contains Uranium and Thorium generated along the decay series. Radium present in these series is soluble in the formation water. The modeling of this system depends on the determination of the response curve of the scintillator detector for a defined geometry; in the case of a flexible duct, it is essential, in the modeling, to consider all the layers of the duct and the respective dimensions and materials, as well as the internal and the external fluids.

[0035] The reading resolution of the T Norm detector Nal (TI) sensor will define the speed of passage of the PIG through the lines; in sections with scale occurrence, it is also a function of the internal diameter of the lines.

[0036] The module (4) of the NORM instrumented PIG (1) has an ultrasound-type position sensor, and/or static pressure sensors. It also has sensors that measure the ambient temperature for a given position, which serve to assist in the calculation of the activation energy of the removing solutions that will only be by chemical reactions of the identified scales.

[0037] The module (5) has the battery, voltage regulators, Arduino, and the on-board electronics for recording the data sent by the sensors.

[0038] FIG. 2 illustrates a scheme where a SPU is connected to the manifold (7) through the production line that is connected to the wet Christmas tree (WCT) (8) of the oil well through a production line (T1 and T2), gas line (GL) connected from the SPU (6) to the WCT (8) of the well. The well production passes through section 1 (T1) of the line that goes from the WCT (8) to the manifold (7) and from the manifold (7) through the section 2 (T2) of the production line to the SPU (6). The NORM instrumented PIG (1) can be used to check for scale deposits inside the production line (T1 and T2).

[0039] The invention contributes to the planning of both scale removal operations in active production systems and production systems that are in the phase of decommissioning of subsea systems, since for both processes it allows the positioning of the scale within a production system to be detected, such as, for example, the beginning of the deposit within a production line, the extension of the deposit and the ending of the deposit. This information makes it possible to improve efficiency for the scale removal operation, through the planning of the appropriate volume of the remover solution and the positioning of this solution inside the line, where the scale is positioned, and for the decommissioning operation. The calculation of the amount of deposited material collaborates in the decision process on the disposal of the material or even when it is necessary to plan a chemical removal of the NORM, if necessary, before decommissioning, in order to avoid possible impacts related to the disposal of the NORM material.

[0040] FIG. 3 highlights the connectivity between the modules, wherein they are flexibly interconnected modules, as they allow rotation on their own shaft and between modules, and the interconnection takes place by two wheels superimposed by rollers forming a circular rod (11.1), where each wheel is attached to a rod (11.2), which is connected to a disk (11.3), and this disk has rollers in its circumference to enable rotation between the disk and the module. The disk can also act by translating in and out of the module, but with a predetermined distance. This connectivity system (11) between the modules allows translating the NORM instrumented PIG (1) in lines with different radii of curvature and having tolerance for diameter variations.