Forming III nitride alloys
11264238 · 2022-03-01
Assignee
Inventors
Cpc classification
H01L21/02296
ELECTRICITY
International classification
Abstract
A method for forming a semiconductor device involves selecting a substrate on which a wurtzite III-nitride alloy layer will be formed, and a piezoelectric polarization and an effective piezoelectric coefficient for the wurtzite III-nitride alloy layer. It is determined whether there is a wurtzite III-nitride alloy composition satisfying the selected effective piezoelectric coefficient. It is also determined whether there is a thickness for a layer formed from the wurtzite III-nitride alloy composition satisfying the selected piezoelectric polarization based on the selected substrate and the selected effective piezoelectric coefficient. Responsive to the determination that there is a wurtzite III-nitride alloy composition having a lattice constant satisfying the selected effective piezoelectric coefficient and a thickness for the layer formed from the wurtzite III-nitride alloy composition satisfying the selected piezoelectric polarization, the wurtzite III-nitride alloy layer is formed on the substrate having the wurtzite III-nitride alloy composition satisfying the selected effective piezoelectric coefficient and having the thickness satisfying the selected piezoelectric polarization.
Claims
1. A method for forming a semiconductor device, the method comprising: selecting a substrate on which a wurtzite III-nitride alloy layer will be formed; selecting a piezoelectric polarization for the wurtzite III-nitride alloy layer; selecting an effective piezoelectric coefficient for the wurtzite III-nitride alloy layer; determining whether there is a wurtzite III-nitride alloy composition satisfying the selected effective piezoelectric coefficient; determining whether there is a thickness for a layer formed from the wurtzite III-nitride alloy composition satisfying the selected piezoelectric polarization based on the selected substrate and the selected effective piezoelectric coefficient; and forming, responsive to the determination that there is a wurtzite III-nitride alloy composition having a lattice constant satisfying the selected effective piezoelectric coefficient and a thickness for the layer formed from the wurtzite III-nitride alloy composition satisfying the selected piezoelectric polarization, the wurtzite III-nitride alloy layer on the substrate comprising the wurtzite III-nitride alloy composition satisfying the selected effective piezoelectric coefficient and having the thickness satisfying the selected piezoelectric polarization.
2. The method of claim 1, wherein when it is determined that there are no wurtzite III-nitride alloy compositions satisfying the selected effective piezoelectric coefficient, the method further comprises: selecting an adjusted effective piezoelectric coefficient; determining whether there is a thickness for the layer formed from the wurtzite III-nitride alloy composition satisfying the adjusted piezoelectric polarization; and forming, responsive to the determination that there is a wurtzite III-nitride alloy composition having a lattice constant satisfying the adjusted effective piezoelectric coefficient and a thickness for the layer formed from the wurtzite III-nitride alloy composition satisfying the adjusted piezoelectric polarization, the wurtzite III-nitride alloy layer on the substrate comprising the wurtzite III-nitride alloy composition satisfying the adjusted effective piezoelectric coefficient and having the thickness satisfying the selected piezoelectric polarization.
3. The method of claim 1, wherein when it is determined that there are no thicknesses for a layer formed from the wurtzite III-nitride alloy composition having a lattice constant satisfying the selected piezoelectric polarization, the method further comprises: selecting an adjusted effective piezoelectric coefficient; determining whether there is another wurtzite III-nitride alloy composition having a lattice constant satisfying the adjusted effective piezoelectric coefficient; determining whether there is a thickness for the layer formed from the another wurtzite III-nitride alloy composition satisfying the piezoelectric polarization; and forming, responsive to the determination that there is another wurtzite III-nitride alloy composition having a lattice constant satisfying the adjusted effective piezoelectric coefficient and a thickness for the layer formed from the another wurtzite III-nitride alloy composition satisfying the adjusted piezoelectric polarization, the wurtzite III-nitride alloy layer on the substrate comprising the another wurtzite III-nitride alloy composition satisfying the adjusted effective piezoelectric coefficient and having the thickness satisfying the selected piezoelectric polarization.
4. The method of claim 1, wherein the determination of whether there is a wurtzite III-nitride alloy composition satisfying the selected effective piezoelectric coefficient comprises: selecting a wurtzite III-nitride alloy A.sub.xC.sub.1-xN, wherein A and C are III-nitride elements and x is an amount of element A relative to an amount of element C in the wurtzite III-nitride alloy layer; and determining whether the selected wurtzite III-nitride alloy A.sub.xC.sub.1-xN, satisfies the selected effective piezoelectric coefficient e.sub.eff based on the following equation
5. The method of claim 1, wherein the determination of whether there is a wurtzite III-nitride alloy composition the selected effective piezoelectric coefficient comprises: generating graph of lattice constant as a function of effective piezoelectric coefficient for a plurality of different wurtzite III-nitride alloy compositions; and determining, using the graph, whether any of the plurality of different wurtzite III-nitride alloy compositions satisfy the selected effective piezoelectric coefficient.
6. The method of claim 5, further comprising: identifying, using the graph, a lattice constant corresponding to one or more wurtzite III-nitride alloy compositions satisfying the selected effective piezoelectric coefficient, wherein the identified lattice constant is used in the determination of whether there is a layer thickness for the layer formed from the wurtzite III-nitride alloy composition satisfying the selected piezoelectric polarization.
7. The method of claim 1, wherein the wurtzite III-nitride alloy layer comprises Al.sub.xGa.sub.1-xN, In.sub.xGa.sub.1-xN, In.sub.xAl.sub.1-xN, B.sub.xAl.sub.1-xN, or B.sub.xGa.sub.1-xN.
8. The method of claim 1, wherein the wurtzite III-nitride alloy layer is formed on the substrate using metalorganic vapor deposition, molecular beam epitaxy, or high temperature post deposition annealing.
9. A method for forming a wurtzite III-nitride layer having an effective piezoelectric coefficient within a desired effective piezoelectric coefficient range, the method comprising: determining an effective piezoelectric coefficient for the wurtzite III-nitride layer based on a composition of the wurtzite III-nitride layer; determining whether the determined effective piezoelectric coefficient is within the desired effective piezoelectric coefficient range; adjusting, responsive to the determination that the determined effective piezoelectric coefficient is not within the desired effective piezoelectric coefficient range, the composition of the wurtzite III-nitride layer, wherein an amount of boron, gallium, or indium is increased in the adjusted composition of the wurtzite III-nitride layer when the determined effective piezoelectric coefficient is greater than the desired effective piezoelectric coefficient range, and wherein an amount of aluminum is increased in the adjusted composition of the wurtzite III-nitride layer when the determined effective piezoelectric coefficient is less than the desired effective piezoelectric coefficient range; and forming the wurtzite III-nitride layer using the adjusted composition of the wurtzite III-nitride layer.
10. The method of claim 9, wherein the determination of the effective piezoelectric coefficient of the wurtzite III-nitride layer comprises: selecting piezoelectric constants for the wurtzite III-nitride layer based on a group-III element or group-III elements of the wurtzite III-nitride layer; selecting elastic constants for the wurtzite III-nitride alloy layer based on the group-III element or group-III elements of the wurtzite III-nitride layer; selecting a spontaneous polarization for the wurtzite III-nitride layer based on the group-III element or group-III elements of the wurtzite III-nitride layer; determining the particular composition of the group-III element or group-III elements of the wurtzite III-nitride layer, wherein the effective piezoelectric coefficient is determined based on the selected piezoelectric constants, elastics constants, spontaneous polarization, and the particular composition of the group-III element or group-III elements of the wurtzite III-nitride layer.
11. The method of claim 10, wherein the effective piezoelectric coefficient is determined based on the following equation
12. The method of claim 9, wherein the wurtzite III-nitride layer is formed on a substrate.
13. The method of claim 9, wherein the wurtzite III-nitride layer is formed without a substrate.
14. The method of claim 9, wherein the wurtzite III-nitride layer comprises Al.sub.xGa.sub.1-xN, In.sub.xGa.sub.1-xN, In.sub.xAl.sub.1-xN, B.sub.xAl.sub.1-xN, or B.sub.xGa.sub.1-xN.
15. The method of claim 9, wherein the wurtzite III-nitride alloy layer is formed using metalorganic vapor deposition, molecular beam epitaxy, or high temperature post deposition annealing.
16. A method for forming a semiconductor device, the method comprising: selecting a substrate on which a wurtzite III-nitride alloy layer will be formed; selecting a piezoelectric polarization for the wurtzite III-nitride alloy; selecting a wurtzite III-nitride alloy composition for the wurtzite III-nitride alloy layer; determining whether there is a strain value for the selected wurtzite III-nitride alloy composition satisfying the selected piezoelectric polarization; and forming, responsive to the determination that there is a strain value for the selected wurtzite III-nitride alloy composition satisfying the selected piezoelectric polarization, the wurtzite III-nitride alloy layer having the selected wurtzite III-nitride alloy composition on the selected substrate so that the formed wurtzite III-nitride alloy layer exhibits the strain value, wherein the determination of whether there is a strain value for the selected wurtzite III-nitride alloy composition satisfying the selected piezoelectric polarization is based on the following equation:
P.sub.PZ=e.sub.effε.sub.1 wherein P.sub.PZ is the selected piezoelectric polarization, e.sub.eff is an effective piezoelectric coefficient that is based on the selected wurtzite III-nitride alloy composition, and ε.sub.1 is the strain.
17. The method of claim 16, wherein when it is determined that there is not a strain value for the selected wurtzite III-nitride alloy composition satisfying the selected piezoelectric polarization, the method further comprises: selecting an adjusted wurtzite III-nitride alloy composition for the wurtzite III-nitride alloy layer; determining whether there is a strain value for the adjusted wurtzite III-nitride alloy composition satisfying the selected piezoelectric polarization; and forming, responsive to the determination that there is a strain value for the adjusted wurtzite III-nitride alloy composition satisfying the selected piezoelectric polarization, the wurtzite III-nitride alloy layer having the adjusted wurtzite III-nitride alloy composition on the selected substrate so that the formed wurtzite III-nitride alloy layer exhibits the strain value.
18. The method of claim 16, wherein the selected wurtzite III-nitride alloy composition comprises A.sub.xC.sub.1-xN and the effective piezoelectric coefficient e.sub.eff is determined based on the following equation:
19. The method of claim 16, wherein the selected wurtzite III-nitride alloy composition comprises Al.sub.xGa.sub.1-xN, In.sub.xGa.sub.1-xN, In.sub.xAl.sub.1-xN, B.sub.xAl.sub.1-xN, or B.sub.xGa.sub.1-xN.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate one or more embodiments and, together with the description, explain these embodiments. In the drawings:
(2)
(3)
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(5)
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DETAILED DESCRIPTION
(8) The following description of the exemplary embodiments refers to the accompanying drawings. The same reference numbers in different drawings identify the same or similar elements. The following detailed description does not limit the invention. Instead, the scope of the invention is defined by the appended claims. The following embodiments are discussed, for simplicity, with regard to the terminology and structure of wurtzite III-nitride layers.
(9) Reference throughout the specification to “one embodiment” or “an embodiment” means that a particular feature, structure or characteristic described in connection with an embodiment is included in at least one embodiment of the subject matter disclosed. Thus, the appearance of the phrases “in one embodiment” or “in an embodiment” in various places throughout the specification is not necessarily referring to the same embodiment. Further, the particular features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
(10)
P(A.sub.xC.sub.1-xN)=P.sub.SP(x)+P.sub.PZ(x) (1)
(11) Next, an effective piezoelectric coefficient is selected for the wurtzite III-nitride alloy layer (step 115). As reflected in the equation below, the piezoelectric polarization P.sub.PZ (x) can be represented by a product of the effective piezoelectric coefficient in the C-plane e.sub.eff and the strain ε.sub.1:
P.sub.PZ=e.sub.effε.sub.1 (2)
(12) It is then determined whether there is a wurtzite III-nitride alloy composition satisfying the selected effective piezoelectric coefficient (step 120). This determination can involve using the following equation for determining the effective piezoelectric coefficient e.sub.eff based on the particular composition of the wurtzite III-nitride alloy A.sub.xC.sub.1-xN:
(13)
(14) where e.sub.31 is the internal-strain term of the piezoelectric constant, e.sub.33 is the clamped-ion term of the piezoelectric constant (which is determined using the internal parameter μ fixed), e.sub.31(x) and e.sub.33(x) are the piezoelectric constants of the wurtzite III-nitride alloy layer in units of C/m.sup.2, and C.sub.13(x) and C.sub.33(x) are the elastic constants of the wurtzite III-nitride alloy layer in units of GPa.
(15) For purpose of this discussion, the wurtzite III-nitride alloy A.sub.xC.sub.1-xN can be aluminum gallium nitride (Al.sub.xGa.sub.1-xN), indium gallium nitride (In.sub.xGa.sub.1-xN), indium aluminum nitride (In.sub.xAl.sub.1-xN), boron aluminum nitride (B.sub.xAl.sub.1-xN), or boron gallium nitride (B.sub.xGa.sub.1-xN). Accordingly, the spontaneous polarization of Al.sub.xGa.sub.1-xN, In.sub.xGa.sub.1-xN, In.sub.xAl.sub.1-xN, B.sub.xAl.sub.1-xN, and B.sub.xGa.sub.1-xN can be determined using the following equations:
P.sub.sp.sup.(H Ref)(Al.sub.xGa.sub.1-xN)=0.0072x.sup.2−0.0127x+1.3389 (4)
P.sub.sp.sup.(H Ref)(In.sub.xGa.sub.1-xN)=0.1142x.sup.2−0.2892x+1.3424 (5)
P.sub.sp.sup.(H Ref)(In.sub.xAl.sub.1-xN)=0.1563x.sup.2−0.3323x+1.3402 (6)
P.sub.sp.sup.(H Ref)(B.sub.xAl.sub.1-xN)=0.6287x.sup.2+0.1217x+1.3542 (7)
P.sub.sp.sup.(H Ref)(B.sub.xGa.sub.1-xN)=0.4383x.sup.2+0.3135x+1.3544 (8)
(16) The piezoelectric constants e.sub.31 and e.sub.33 of Al.sub.xGa.sub.1-xN, In.sub.xGa.sub.1-xN, In.sub.xAl.sub.1-xN, B.sub.xAl.sub.1-xN, and B.sub.xGa.sub.1-xN can be determined using the following equations:
e.sub.31(Al.sub.xGa.sub.1-xN)=−0.0573x.sup.2−0.2536x−0.3582 (9)
e.sub.33(Al.sub.xGa.sub.1-xN)=0.3949x.sup.2+0.6324x+0.6149 (10)
e.sub.31(In.sub.xGa.sub.1-xN)=0.2396x.sup.2−0.4483x−0.3399 (11)
e.sub.33(In.sub.xGa.sub.1-xN)=−0.1402x.sup.2+0.5902x+0.6080 (12)
e.sub.31(In.sub.xAl.sub.1-xN)=−0.0959x.sup.2+0.239x−0.6699 (13)
e.sub.33(In.sub.xAl.sub.1-xN)=0.9329x.sup.2−1.5036x+1.6443 (14)
e.sub.31(B.sub.xAl.sub.1-xN)=1.7616x.sup.2−0.9003x−0.6016 (15)
e.sub.33(B.sub.xAl.sub.1-xN)=−4.0355x.sup.2+1.6836x+1.5471 (16)
e.sub.31(B.sub.xGa.sub.1-xN)=0.9809x.sup.2−0.4007x−0.3104 (17)
e.sub.33(B.sub.xGa.sub.1-xN)=−2.1887x.sup.2+0.8174x+0.5393 (18)
(17) The elastic constants C.sub.13 and C.sub.33 of Al.sub.xGa.sub.1-xN, In.sub.xGa.sub.1-xN, In.sub.xAl.sub.1-xN, B.sub.xAl.sub.1-xN, and B.sub.xGa.sub.1-xN can be determined using the Vegard's law and the binary constants as follows the following equations:
C.sub.13(B.sub.xAl.sub.1-xN)=xC.sub.13(BN)+(1−x)C.sub.13(AlN) (19)
C.sub.13(B.sub.xGa.sub.1-xN)=xC.sub.13(BN)+(1−x)C.sub.13(GaN) (20)
C.sub.13(Al.sub.xGa.sub.1-xN)=xC.sub.13(AlN)+(1−x)C.sub.13(GaN) (21)
C.sub.13(In.sub.xGa.sub.1-xN)=xC.sub.13(InN)+(1−x)C.sub.13(GaN) (22)
C.sub.13(In.sub.xAl.sub.1-xN)=xC.sub.13(InN)+(1−x)C.sub.13(AlN) (23)
C.sub.33(B.sub.xAl.sub.1-xN)=xC.sub.33(BN)+(1−x)C.sub.33(AlN) (24)
C.sub.33(B.sub.xGa.sub.1-xN)=xC.sub.33(BN)+(1−x)C.sub.33(GaN) (25)
C.sub.33(Al.sub.xGa.sub.1-xN)=xC.sub.33(AlN)+(1−x)C.sub.33(GaN) (26)
C.sub.33(In.sub.xGa.sub.1-xN)=xC.sub.33(InN)+(1−x)C.sub.33(GaN) (27)
C.sub.33(In.sub.xAl.sub.1-xN)=xC.sub.33(InN)+(1−x)C.sub.33(AlN) (28)
(18) As an alternative to using the equations above to determine whether there is a wurtzite III-nitride alloy composition satisfying the selected effective piezoelectric coefficient, a graph can be constructed of the change in lattice constant a versus the change in effective piezoelectric coefficient e.sub.eff for different wurtzite III-nitride alloy compositions, an example of which is illustrated in
(19) The graph of
(20) Curve 205 illustrates the change in lattice constant a.sub.0 versus the change in effective piezoelectric coefficient e.sub.eff of the composition as gallium is added to boron nitride moving from boron nitride (BN) to gallium nitride (GaN) and vice-versa. Curve 210 illustrates the change in lattice constant a.sub.0 versus the change in effective piezoelectric coefficient e.sub.eff of the composition as indium is added to gallium nitride moving from gallium nitride (GaN) to indium nitride (InN) and vice-versa. Curve 215 illustrates the change in lattice constant a.sub.0 versus the change in effective piezoelectric coefficient e.sub.eff of the composition as aluminum is added to gallium nitride moving from gallium nitride (GaN) to aluminum nitride (AlN) and vice-versa. Curve 220 illustrates the change in lattice constant a.sub.0 versus the change in effective piezoelectric coefficient e.sub.eff of the composition as aluminum is added to boron nitride moving from boron nitride (BN) to aluminum nitride (AlN) and vice-versa. Curve 220 illustrates the change in lattice constant a.sub.0 versus the change in effective piezoelectric coefficient e.sub.eff of the composition as indium is added to aluminum nitride moving from aluminum nitride (AlN) to indium nitride (InN) and vice-versa.
(21) As illustrated in
(22) Identifying one or more wurtzite III-nitride alloys satisfying the effective piezoelectric coefficient e.sub.eff using the graph in
(23) Returning to
(24) If, however, there are one or more wurtzite III-nitride alloy compositions satisfying the selected piezoelectric coefficient (“Yes” path out of decision step 120), it is determined whether there is a thickness of a layer for any of the one or more wurtzite III-nitride alloy compositions satisfying the selected piezoelectric polarization (step 130). This determination is performed because the thickness can influence the strain and relaxation of the wurtzite III-nitride alloy layer, depending on the substrate and layer's lattice constant between the substrate and the layer. As discussed above and reflected in equation (2), the piezoelectric polarization P.sub.PZ(x) is represented by a product of the effective piezoelectric coefficient in the C-plane e.sub.eff and the strain ε.sub.1. The strain ε.sub.1 can be represented by the following equation:
(25)
(26) where a is the lattice constant at a certain degree of relaxation (0%≤relaxation≤100%) and a.sub.0 is the lattice constant of the wurtzite III-nitride alloy layer at full relaxation (i.e., 100% relaxation). Because the term a is the lattice constant at a certain degree of relaxation, the value of a is based on at least the composition of the selected substrate. If the selected substrate comprises the same material and composition as the wurtzite III-nitride alloy layer and the wurtzite III-nitride alloy layer is grown directly on the substrate, the value of a is typically the same as the lattice constant a.sub.0 of the substrate regardless of the thickness of the wurtzite III-nitride alloy layer. If the selected substrate comprises a different material or a different composition of the same material than the wurtzite III-nitride alloy layer and the wurtzite III-nitride alloy layer is grown directly on the substrate, the value of a will vary depending upon the thickness of the wurtzite III-nitride alloy layer formed on the substrate. Specifically, the value of a will be a value between the lattice constant of the substrate (when the wurtzite III-nitride alloy layer is extremely thin) and the lattice constant of the wurtzite III-nitride alloy layer (when the wurtzite III-nitride alloy layer is extremely thick, or beyond the critical thickness).
(27) Accordingly, the lattice constant of the wurtzite III-nitride alloy layer at full relaxation a.sub.0 can be determined using the graph of
a.sub.0(B.sub.xAl.sub.1-xN)=−0.157x.sup.2−0.408x+3.109(Å) (30)
a.sub.0(B.sub.xGa.sub.1-xN)=−0.101x.sup.2−0.529x+3.176(Å) (31)
a.sub.0(In.sub.xAl.sub.1-xN)=0.5298x.sup.2+0.37398x+3.109(Å) (32)
a.sub.0(Al.sub.xGa.sub.1-xN)=0.01589x.sup.2−0.08416x+3.182(Å) (33)
a.sub.0(In.sub.xGa.sub.1-xN)=0.012x.sup.2+0.34694x+3.182(Å) (34)
(28) Because, at this stage of the method, the substrate, piezoelectric polarization, and effective piezoelectric coefficient (or adjusted effective piezoelectric coefficient) have been selected and at least one III-nitride alloy composition satisfying the effective piezoelectric coefficient has been identified, the determination of step 130 is based on the substrate and the thickness of the wurtzite III-nitride alloy layer because these are the variables defining the lattice constant a at a certain degree of relaxation.
(29) If there are no thicknesses for a layer having the particular wurtzite III-nitride alloy composition identified in step 120 that satisfy the selected piezoelectric polarization (“No” path out of decision step 130), then an adjusted effective piezoelectric coefficient is selected for the wurtzite III-nitride alloy layer (step 125) and it is determined whether there are any wurtzite III-nitride alloy compositions satisfying the adjusted effective piezoelectric coefficient (step 120).
(30) If, however, there are thickness for a layer having the particular wurtzite III-nitride alloy composition(s) identified in step 120 satisfying the selected piezoelectric polarization (“Yes” path out of decision step 130), then the wurtzite III-nitride alloy layer is formed using the wurtzite III-nitride alloy composition and corresponding thickness (step 135).
(31) The formation of the wurtzite III-nitride layer (or wurtzite III-nitride alloy layer) in the method of
(32) Although
(33)
(34)
(35) Because the substrate, the piezoelectric coefficient, and the composition of the wurtzite III-nitride alloy layer has already been selected, the only variable that can influence the strain term ε.sub.1 is the thickness of the wurtzite III-nitride alloy layer (assuming that the material and composition of the wurtzite III-nitride alloy and the substrate are different).
(36) If there is not a strain value for the selected wurtzite III-nitride alloy composition satisfying the selected piezoelectric polarization (“No” path out of decision step 320), then an adjusted wurtzite III-nitride alloy composition is selected (step 325) and it is determined whether there is a strain value for the adjusted wurtzite III-nitride alloy composition satisfying the selected piezoelectric polarization (step 320). If, however, there is a strain value for the selected (or adjusted) wurtzite III-nitride alloy satisfying the selected piezoelectric polarization (“Yes” path out of decision step 320), then the wurtzite III-nitride alloy layer is formed on the selected substrate using the selected (or adjusted) wurtzite III-nitride alloy having the thickness to achieve the strain value (assuming that the compositions of the wurtzite III-nitride alloy and the substrate are different) (step 330).
(37) The formation of the wurtzite III-nitride layer (or wurtzite III-nitride alloy layer) in the method of
(38) Although
(39)
(40)
(41) Because the composition of the wurtzite III-nitride alloy layer has been selected, and therefore is known, the spontaneous polarization P.sub.SP(x) can be determined using equations (4)-(8) and the effective polarization coefficient e.sub.eff can be determined using equations (3)-(28). Thus, assuming that the substrate and the wurtzite III-nitride alloy have different compositions, the only variable affecting the strain would be the thickness of wurtzite III-nitride alloy layer.
(42) If there is not a strain value for the selected III-nitride alloy composition satisfying the selected total polarization (“No” path out of decision step 420), then an adjusted wurtzite III-nitride alloy composition is selected (step 425) and then it is determined whether there is strain value for the adjusted wurtzite III-nitride alloy composition satisfying the selected total polarization (step 420). If, however, there is a selected (or adjusted) wurtzite III-nitride alloy composition satisfying the selected total polarization (“Yes” path out of decision step 420), then the wurtzite III-nitride alloy layer is formed on the selected substrate using the selected (or adjusted) wurtzite III-nitride alloy composition having the thickness to achieve the strain value (assuming that the compositions of the wurtzite III-nitride alloy and the substrate are different) (step 430).
(43) The formation of the wurtzite III-nitride layer (or wurtzite III-nitride alloy layer) in the method of
(44) Although
(45) Although determining the effective piezoelectric coefficient e.sub.eff for a wurtzite III-nitride alloy layer having a specific composition of III-nitride elements is useful, it would also be useful to determine how to adjust the composition of a wurtzite III-nitride layer to achieve a particular effective piezoelectric coefficient or a particular effective piezoelectric coefficient within a desired range of effective piezoelectric coefficients.
(46) If the determined effective piezoelectric coefficient is within the desired range (“Yes” path out of decision step 510), then the wurtzite III-nitride layer is formed based on the composition of the layer (step 515). If, however, the determined effective piezoelectric coefficient is not within the desired range (“No” path out of decision step 510), then it is determined whether the determined effective piezoelectric coefficient is greater than the desired range (step 520). If the determined effective piezoelectric coefficient is greater than the desired range (“Yes” path out of decision step 520), then the amount of boron, gallium, or indium in the composition is adjusted to reduce the effective piezoelectric coefficient (step 525). The increase in the amount of boron, gallium, or indium can be either an increase from having none of these elements in the original composition to having some amount of these elements in the adjusted composition (in the case of the initial composition of the wurtzite III-nitride layer comprising a single group-III-element, a ternary wurtzite III-nitride alloy layer is formed) or can be an increase in the initial amount of boron, gallium, or indium that was already present in the initial composition (in the case that the initial composition of the wurtzite III-nitride layer already includes the group-III element, then amount of that group-III element is increased). The wurtzite III-nitride layer is then formed using the adjusted composition so that it exhibits an effective piezoelectric coefficient within the desired range (step 530).
(47) If the effective piezoelectric coefficient is less than the desired range (“No” path out of decision step 520), then the amount of aluminum in the composition is adjusted to increase the effective piezoelectric coefficient (step 535). The increase in the amount of aluminum can be either an increase from having no aluminum in the original composition to having some amount of aluminum in the adjusted composition (in the case of the initial composition of the wurtzite III-nitride layer comprising a single group-III element, then a ternary wurtzite III-nitride alloy layer is formed) or can be an increase in the initial amount of aluminum that was already present in the initial composition (in the case that the initial composition of the wurtzite III-nitride layer already includes the group III element, then amount of that group-III element is decreased). The wurtzite III-nitride layer is then formed using the adjusted composition so that it exhibits an effective piezoelectric coefficient within the desired range (step 540).
(48) The formation of the wurtzite III-nitride layer (or wurtzite III-nitride alloy layer) in the method of
(49) This method employs a range of desired sensitives to strain because the compositions that may be determined to achieve a particular effective piezoelectric coefficient may not be realizable with particular formation technologies. Because in practice it is not always necessary to achieve a particular effective piezoelectric coefficient value, but instead to achieve an effective piezoelectric coefficient that provides a greater or lesser piezoelectric response, identifying a range of effective piezoelectric coefficients provides greater flexibility. Nonetheless, the method of
(50) The discussion above in connection with
(51) The discussion above in connection with
(52) Turning now to
(53) These findings are based on equations (9)-(18). Specifically, based on those equations, it can be appreciated that BAlN and BGaN alloys have a piezoelectric constant e.sub.31 that could be negative or positive and a piezoelectric constant e.sub.33 that could be negative or positive. AlGaN, InGaN, and InAlN all have a piezoelectric constant e.sub.31 that is negative and a piezoelectric constant e.sub.33 that is positive. This ensures that the effective piezoelectric coefficient e.sub.eff of AlGaN, InGaN, and InAlN are negative.
(54) The spontaneous polarization of boron nitride is so large that the effective piezoelectric coefficient e.sub.eff of BAlN and BGaN are also negative. All of the III-nitrides and their alloys having negative effective piezoelectric coefficient e.sub.eff values are consistent with prior conclusions about the nonlinearity of spontaneous polarization values, which means that polarization becomes smaller as the cell volume is stretched or the material is under tensile in the c-plane and vice-versa. Accordingly, the polarization properties with the spontaneous polarization and piezoelectric polarization constants as a whole indicate that the cell volume is the determinant factor of the polarization value. This has a profound implication for polarization engineering of nitride-based semiconductor devices. For example, if a thin layer with a smaller lattice and a larger spontaneous polarization value is grown on a substrate and fully strained, the tensile strain can act as a volume dilution and potentially leads to zero polarization difference between the epitaxial layer and the substrate due to the induced negative piezoelectric polarization, and vice-versa.
(55) The discussion above is with respect to certain wurtzite III-nitride ternary alloys. It should be recognized that this is intended to cover both alloys with two III-nitride elements, as well alloys having additional elements that may arise in insignificant concentrations due to, for example, contaminants or impurities becoming part of one or both layers during the process of forming the layers. These contaminants or impurities typically comprise less than 0.1% of the overall composition of the III-nitride ternary alloy layer. Further, those skilled in the art would also consider a III-nitride alloy as a ternary alloy when, in addition to two group III elements, there is an insubstantial amount of other elements, including other group III elements. Those skilled in the art would consider a concentration of 0.1% or less of an element being an insubstantial amount. Thus, for example, one skilled in the art would consider a layer comprising Al.sub.xGa.sub.1-x-yIn.sub.yN, where y≤0.1%, as a ternary alloy because it includes an insubstantial amount of indium. Similarly, a wurtzite III-nitride binary composition can include insignificant concentrations of additional elements while still being considered a binary composition.
(56) The disclosed embodiments provide methods for forming semiconductor devices having at least one III-nitride alloy layer exhibiting a desired effective piezoelectric coefficient (or ranges of effective piezoelectric coefficients). It should be understood that this description is not intended to limit the invention. On the contrary, the exemplary embodiments are intended to cover alternatives, modifications and equivalents, which are included in the spirit and scope of the invention as defined by the appended claims. Further, in the detailed description of the exemplary embodiments, numerous specific details are set forth in order to provide a comprehensive understanding of the claimed invention. However, one skilled in the art would understand that various embodiments may be practiced without such specific details.
(57) Although the features and elements of the present exemplary embodiments are described in the embodiments in particular combinations, each feature or element can be used alone without the other features and elements of the embodiments or in various combinations with or without other features and elements disclosed herein.
(58) This written description uses examples of the subject matter disclosed to enable any person skilled in the art to practice the same, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the subject matter is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims.