Discharge lamp lighting control apparatus and lamp current supply method

Abstract

Realizing a constant-current control even in a stable state of a lamp without increasing a rated output of a power supply. In a stable state of the lamp in which a change value of a lamp voltage after a discharge lamp is turned on becomes less than a certain value, when the lamp voltage rises, a discharge lamp lighting control apparatus changes a current command value to perform a constant-current control. This change is a change from a first current command value at the time when the discharge lamp is turned on to a second current command value that is smaller than the former by a predetermined value. Using this second current command value, the constant-current control is performed. Even after that, the second current command value is changed to a smaller value every time the lamp voltage rises, and the constant-current control is performed using the second current command value.

Claims

1. A discharge lamp lighting control apparatus comprising: an inverter circuit supplying a discharge lamp with a lamp circuit; and a control circuit that performs a constant-current control of the lamp current and outputs a current command value to perform the constant-current control to the inverter circuit, wherein the control circuit performs the constant-current control by changing the current command value to a smaller value in a stable state in which a rise change value of a lamp voltage becomes less than a certain value after the discharge lamp is turned on, wherein the control circuit performs a constant-power control by which an output power becomes a constant power when the output power exceeds a predetermined power limiter value, and outputs a power command value to perform the constant-power control to the inverter circuit; and the control circuit performs the constant-current control in the stable state by changing the current command value to a smaller value when the output power exceeds the power limiter value, wherein the control circuit performs the following control in the order shown below until the lamp voltage stabilizes after the discharge lamp is turned on: (1) performing the constant-current control using a predetermined first current command value in a first state after the discharge lamp is turned on; (2) performing the constant-power control at a stage of becoming a second state in which the output power exceeds the power limiter value due to a rise of the lamp voltage after the first state; (3) performing the constant-current control by changing the current command value from the first current command value to a second current command value that is smaller than the first current command value, when the output power exceeds the power limiter value due to a rise of the lamp voltage, at a stage of becoming a third state in which the rise change value of the lamp voltage becomes less than a certain value after the second state; (4) performing the constant-current control in the third state by changing the second current command value to a smaller value every time the output power exceeds the power limiter value due to a rise of the lamp voltage; and (5) performing the constant-current control when a fourth state in which the lamp voltage stabilizes commences after the third state, using the second current command value having been changed last in the third state.

2. The discharge lamp lighting control apparatus according to claim 1, wherein the control circuit carries out, in the third state, an operation of changing from the first current command value to the second current command value that is smaller than the first current command value, and an operation of changing the second current command value to a smaller value, gradually over a predetermined time.

3. A lamp current supply method for supplying a discharge lamp with a lamp current through an inverter circuit, the method comprising: performing a constant-current control of the lamp current using a predetermined first current command value in a first state after the discharge lamp is turned on; performing a constant-power control in such a manner that an output power becomes a constant power at a stage of becoming a second state in which the output power exceeds a predetermined power limiter value due to a rise of a lamp voltage after the first state; performing the constant-current control using a second current command value that is smaller than the first current command value when the output power exceeds the power limiter value due to a rise of the lamp voltage at a stage of becoming a third state in which a rise change value of the lamp voltage becomes less than a certain value after the second state; performing the constant-current control in the third state by changing the second current command value to a smaller value every time the output power exceeds the power limiter value due to a rise of the lamp voltage; and performing the constant-current control when a fourth state in which the lamp voltage stabilizes commences after the third state, using the second current command value having been changed last in the third state.

Description

BRIEF DESCRIPTION OF DRAWINGS

(1) FIG. 1 is a diagram showing a structure of a discharge lamp and an arc.

(2) FIG. 2 is a voltage-current characteristic diagram of a discharge lamp lighting control apparatus that performs a constant-current control and a constant-power control.

(3) FIG. 3 is a diagram showing a change of a lamp current in a case where the constant-current control is performed when inside of the lamp is in a stable state (waveform on the right side), and a change of the lamp current in a case where the constant-power control is performed when inside of the lamp is in a similarly stable state (waveform on the left side).

(4) FIG. 4 is a block diagram of a discharge lamp lighting control apparatus.

(5) FIG. 5 is a block diagram of a main control circuit.

(6) FIG. 6 is a diagram showing a time lapse of a lamp voltage and so forth in a conventional discharge lamp lighting control apparatus.

(7) FIG. 7 is a diagram showing a time lapse of a lamp voltage and so forth in a discharge lamp lighting control apparatus according to an embodiment of the present invention.

(8) FIG. 8 shows partially enlarged views of FIG. 6 and FIG. 7.

(9) FIG. 9 is a flow chart showing an operation of the discharge lamp lighting control apparatus.

(10) FIG. 10 is a flow chart showing an operation of the discharge lamp lighting control apparatus.

(11) FIG. 11 is a flow chart showing an operation of the discharge lamp lighting control apparatus.

(12) FIG. 12 is a definition diagram.

DESCRIPTION OF EMBODIMENTS

(13) FIG. 4 is a block diagram of a discharge lamp lighting control apparatus according to an embodiment of the present invention.

(14) The discharge lamp lighting control apparatus includes: a first rectification circuit 2 for rectifying an AC voltage inputted to a commercial power supply input terminal 1; a PFC circuit (power factor improvement circuit) 3 for improving a power factor by modifying a current waveform of a rectification output from the first rectification circuit 2; a PFC control circuit 4 for controlling the PFC circuit 3; a switching circuit 5; a transformer for performing a voltage conversion of an output from the switching circuit 5; a second rectification circuit 7 for rectifying a voltage-transformed output; a high voltage transformer 8 and a starting circuit 9 that superimpose a turn-on high voltage pulse onto a rectification output from the second rectification circuit 7; a lamp current detector 10 for detecting an output current (lamp current); and a main control circuit 11 for supplying a control PWM signal to the switching circuit 5 that performs a constant-current control and a constant-power control based on the lamp current and a lamp voltage. A discharge lamp 12 such as xenon lamp or the like is connected to an output side of the high voltage transformer 8.

(15) FIG. 5 is a block diagram of the main control circuit 11.

(16) The main control circuit 11 inputs a difference between a detected lamp current I and a current command value and a difference between a lamp power and a power command value to an error amplifier in a PWM generation circuit 110. The PWM generation circuit 110 performs a constant-current control so as to cause the difference between the lamp current I and the current command value to become zero. Further, the PWM generation circuit 110 performs a constant-power control that decreases the output current so as to cause the difference between the lamp power and the power command value to become zero when the lamp power is about to exceed a power limiter value, namely, the power command value.

(17) In the constant-current control and in the constant-power control, the PWM control is performed in both controls. The main control circuit 11 includes a control portion 111 that performs a control shown in a flow chart described later. Further, instead of the main control circuit 111, the PWM control may be performed using the arithmetic processing and/or a conversion table for the lamp current and the lamp voltage.

(18) In this embodiment, the constant-current control is performed using a first current command value after the discharge lamp 12 is turned on (first state), and is switched over to the constant-power control when the lamp voltage V rises and an output power that is calculated from the first current command value and the lamp voltage V exceeds a predetermined power limiter value, e.g. a rated power (second state). In the constant-power control, when a rise change value of the lamp voltage V decreases gradually to move into a stable state of the lamp in which the lamp voltage V stabilizes, fluctuation of the lamp voltage is monitored (third state). When the third state is moved in, in an early stage of the stable state of the lamp, there is a period of time in which the lamp voltage V increases slightly. In this period of time, when the lamp voltage rises and the output power exceeds the power limiter value, the current command value is changed from the first current command value to a second current command value that is smaller by a predetermined value than the former. Using this second current command value, the constant-current control is performed. Further, even after that, the second current command value is changed to a smaller value every time the output power exceeds the power limiter value as a result of the rise of the lamp voltage, and the constant-current control is performed using the changed second current command value.

(19) After the third state, when a fourth state in which the lamp voltage completely stabilizes commences, the constant-current control is performed using the second current command value having been changed right before then.

(20) This means that after the third state onward the constant-current control is performed using the second current command value having been set most recently.

(21) Operations of the discharge lamp lighting apparatus according to this embodiment and the conventional discharge lamp lighting apparatus are explained, referring to FIG. 6 and FIG. 7. FIG. 6 shows a time lapse of the lamp voltage and so forth in the conventional discharge lamp lighting control apparatus. FIG. 7 shows a time lapse of the lamp voltage and so forth in the discharge lamp lighting control apparatus according to this embodiment. FIG. 8 shows partially enlarged views with regard to time axes and voltage axes of FIG. 6 and FIG. 7.

(22) In FIG. 6, from above, temporal changes of the lamp voltage, the lamp current and the lamp power are shown, respectively. Additionally, in the conventional discharge lamp lighting control apparatus, the second current command value is not used.

(23) In the conventional discharge lamp lighting control apparatus, an operation proceeds as described below, as shown in FIG. 6.

(24) When the discharge lamp 12 is turned on at to, a constant-current control is performed using a first current command value that corresponds to a preset rated current (first state). From an initial stage of lighting A after the lamp is turned on with the preset rated current, the lamp voltage keeps on rising. At the time t1 when a constant-power limiter operates as the lamp voltage reaches a rated power Wlimit, the constant-current control is switched over to a constant-power control that uses a constant power command value.

(25) From t1 onward, the constant-power control is performed. In other words, control is performed in such a manner that the lamp current is decreased depending on a rise of the lamp voltage (second state).

(26) The constant-power control is maintained even when the state moves into the third state where the rise change value of the lamp voltage becomes less than a certain value at t2. The constant-power control is still maintained even when the state moves into the fourth state after t3 in which the lamp voltage completely stabilizes. The operation characteristic diagram of the above-mentioned control is as shown in FIG. 2, and from t3 onward, the lamp current keeps on fluctuating depending on the fluctuation of the lamp voltage.

(27) In the discharge lamp lighting control apparatus according to this embodiment, an operation proceeds as described below, as shown in FIG. 7.

(28) In FIG. 7, the operation in the first state from when the discharge lamp 12 is turned on at t0 until t1, and thereafter in the second state, is the same as in the case of FIG. 6. That is to say, when the discharge lamp 12 is turned on at t0, a constant-current control is performed using a first current command value that corresponds to a preset rated current (first state). From an initial stage of lighting A after the lamp is turned on with the preset rated current, the lamp voltage keeps on rising. At the time t1 when a constant-power limiter operates, the constant-current control is switched over to a constant-power control that uses a constant power command value.

(29) From t1 onward, the constant-power control is performed. As in the case of FIG. 6, control is performed in such a manner that the lamp current is decreased depending on a rise of the lamp voltage (second state).

(30) From t0 to t2, the operation proceeds in the same manner as in the case of FIG. 6.

(31) At a stage of becoming a third state that is an early stage of the lamp stable state in which the rise change value of the lamp voltage becomes less than a certain value at t2, the first current command value is changed to the second current command value that is smaller than the former when the output power exceeds a predetermined power limiter value due to a rise of the lamp voltage. Using this second current command value, the constant-current control is performed. Further, the second current command value is changed to a smaller value every time the output power exceeds a predetermined power limiter value as a result of a rise of the lamp voltage, and the constant-current control is performed using the second current command value.

(32) In FIG. 8 showing enlarged views of the third state, the solid lines show changes in this embodiment, and the dotted lines show changes in the conventional discharge lamp lighting control apparatus of FIG. 6.

(33) As shown in FIG. 8, in the conventional discharge lamp lighting control apparatus, in the third state between t2 and t3, as the lamp voltage rises, the lamp current fluctuates as shown by the dotted line under the constant-power control. In the discharge lamp lighting control apparatus according to this embodiment, in the third state between t2 and t3, as the lamp voltage rises, the constant-current control is performed with the current command value being changed as shown by the solid line. That is, when the output power exceeds a predetermined power limiter value as a result of the rise of the lamp voltage, the first current command value is changed to the second current command value that is smaller than the former. Using this second current command value, the constant-current control is performed. Further, the second current command value is changed to a smaller value every time the output power exceeds a predetermined power limiter value as a result of the rise of the lamp voltage, and the constant-current control is performed using the second current command value. As shown by the bottom progress diagram in FIG. 8, the second current command value is changed to a smaller value stepwise according to the rise of the lamp voltage. Also, as shown by the lamp power diagram (progress diagram) right above the bottom, since the lamp power remains always less than the rated power, the constant-power control is not performed. With such control, since the lamp current is brought to be constant in each stepwise section during the time period of the third state between t2 and t3, flicker generation can be prevented.

(34) Further, in the fourth state that comes after the third state, since the lamp voltage becomes a completely stable state, the constant-current control is performed using the second current command value having been changed right before t3. After t3, as well, since the constant-current control is performed, there is no flicker generation.

(35) As stated above, in the discharge lamp lighting control apparatus according to this embodiment, during the period of time from t3 at which the rise change of the lamp voltage becomes slow to t4 onward where the lamp voltage stabilizes, the constant-current control is performed with the current command value being decreased depending on the rise of the lamp voltage so that the constant-power control may not be performed.

(36) On this account, flicker generation can be prevented, as shown by the right part of FIG. 3.

(37) In the following, a concrete explanation of the above-mentioned control content is made, referring to FIG. 9 through FIG. 12.

(38) FIG. 9-FIG. 11 are flow charts showing control operations performed by the control portion 111 (see FIG. 5). FIG. 12 is a definition table for the flow chart.

(39) FIG. 9 shows a control operation (Pattern 1) from t0 when the discharge lamp 12 is turned on to t2 when the third state starts (see FIG. 7, FIG. 8). FIG. 10 shows a control operation (Pattern 2) from t2 to t3. FIG. 11 shows a control operation (Pattern 3) from t3 onward.

(40) When the discharge lamp 12 is turned on, at ST1 of FIG. 9, the constant-power limiter Wlimit and the first current command value Iref1 are set by the user. Then, the first state commences, and the constant-current control is performed using the first current command value Iref1 (ST2). Thereafter, when the output power exceeds the constant-power limiter Wlimit (Iref1>Wlimit/Vdet(n)), the second state commences, which results in the progression from ST3 to ST4, and the constant-power control is performed using the constant-power limiter Wlimit.

(41) At t2 when the third state commences in which the rise change value of the lamp voltage becomes less than a certain value (ST5), transition to the control operation of FIG. 10 (Pattern 2) takes place.

(42) At ST10, an initial value of the second current command value Iref2(n) is taken as the value of the first current command value Iref1. At ST11 when the output power exceeds the constant-power limiter Wlimit (Iref2(n)>Wlimit/Vdet(n)), that is, when the lamp voltage Vdet(n) rises, from ST12 onward, a control to change the second current command value Iref2(n) to a smaller value is performed. This correction is carried out at ST13 and ST14 taking a predetermined time. Namely, at ST13, the current value is calculated by dividing the constant-power limiter Wlimit value by the lamp voltage Vdet(n) at that time, and is used as the second current command value Iref2(n) to update. Then, at subsequent ST14, the second current command value is changed gradually from the previous second current command value Iref2(n−1) to the present second current command value Iref2 (n) (the second current command value Iref2 (n) that is obtained at ST12) for a time period of a correction cycle T2. Thereafter, at ST15, using the second current command value Iref2(n), the constant-current control is started.

(43) The above-mentioned control operation is performed as long as the rise of the lamp voltage persists (for the period of time between t2 to t3).

(44) By the way, as shown in FIG. 12, the relationship between the switching cycle of the switching circuit 5, the constant-current control cycle T1 at ST15, and the correction cycle T2 of the second current command value Iref2(n) at ST14 is as follows: Switching cycle«T1«T2

(45) From the relationship above, the cycle, which is a time period of a correction cycle T2 for which at ST14 the second current command value is changed gradually from the previous second current command value Iref2(n−1) to the presently set second current command value Iref2 (n), is longer than the control cycle. For this reason, as shown by the solid line in the lamp current diagram of FIG. 8, as the lamp voltage stabilizes gradually, so does the time that is taken before changing the next second current command value become longer gradually, and also does the change of the second current command value become smaller; therefore, it is possible to prevent the flicker generation due to the sudden change of the second current command value more effectively.

(46) In the control operation of Pattern 2, when the lamp voltage Vdet(n) is judged stable at ST16, the fourth state that is after t3 onward commences, and transition to the control operation after ST20 onward of FIG. 11 (Pattern 3) takes place.

(47) At ST20, the constant-current control is performed using the second current command value Iref2(n) having been updated last time in Pattern 2. Even if the lamp voltage rises due to the change of the state of the gas and/or the state of the arc in the lamp while the constant-current control is performed, there is no flicker generation because of the constant-current control that is in progress.

(48) When the lamp power supply is turned off at ST21, the control finishes.

(49) With the above-mentioned operations, even when the rise of the lamp voltage occurs in the stable state of the lamp voltage after t2 onward, the state of constant-current control can be maintained by decreasing the second current command value. Therefore, flicker can be prevented from occurring. Also, the constant-current control can be maintained in the state where the lamp voltage is stable without increasing the power supply capacity. Thus, enlargement of the power supply portion can be prevented, and since there is no chance that a power not less than a rated value is supplied to the discharge lamp, there is no risk of reducing the lamp service life.

(50) In the above-mentioned embodiment, a detailed control is performed from the first state to the fourth state; however, the present invention is reducible to performing a constant-current control by changing a current command value to a smaller value in a stable state. Therefore, the present invention includes, for example, another embodiment in which only the control performed in the third state that is shown in the above-mentioned embodiment is performed.

(51) Further, in the above-mentioned embodiment, as an example of the situation where the output power calculated from the first current command value and the lamp voltage V exceeds a predetermined power limiter value, it was shown that the output power exceeds the rated power. However, instead, a predetermined power limiter value may be a power specified by the user.

(52) Moreover, although in FIG. 6, when the discharge lamp 12 is turned on at t0, the constant-current control is performed using a first current command value that corresponds to a preset rated current (first state); instead, a preset rated current may be a current specified by the user.