Partly sealed ion guide and ion beam deposition system
11264226 · 2022-03-01
Assignee
Inventors
- Tobias Kaposi (Landsberg am Lech, DE)
- Hartmut Schlichting (Gilching, DE)
- Johannes Barth (Garching, DE)
- Andreas Walz (Munich, DE)
Cpc classification
H01J49/065
ELECTRICITY
H01J49/022
ELECTRICITY
H01J49/068
ELECTRICITY
H01J49/0031
ELECTRICITY
H01J49/4225
ELECTRICITY
International classification
Abstract
Disclosed herein is an ion guide for guiding an ion beam along an ion path, said ion guide having a longitudinal axis which corresponds to said ion path. Said ion guide comprises a plurality of electrode plates which are arranged perpendicularly to the longitudinal axis, each electrode plate having an opening and being arranged such that said longitudinal axis extends through its respective opening, wherein said openings collectively define an ion guide volume. The ion guide extends or is configured to extend through a separation wall separating adjacent first and second pumping chambers. The ion guide has a first portion, in which gaps are formed between at least some of said electrode plates such that uncharged gas can escape from said ion guide volume, wherein said first portion is completely located in said first pumping chamber. A second portion, in which sealing elements are arranged between adjacent electrode plates, prevents neutral gas from escaping from that portion of the ion guide volume between adjacent electrode plates, said second portion extends at least from said separation wall into said second pumping chamber.
Claims
1. An ion guide for guiding an ion beam along an ion path, said ion guide having a longitudinal axis corresponding to said ion path, wherein said ion guide comprises a plurality of electrode plates which are arranged perpendicularly to the longitudinal axis, each electrode plate having an opening and being arranged such that said longitudinal axis extends through its respective opening, wherein said openings collectively define an ion guide volume, wherein in operation, said electrode plates are to be connected to an RF driving source for driving adjacent two electrode plates with voltage of opposite polarity, characterized in that the ion guide extends or is configured to extend through a separation wall separating adjacent first and second pumping chambers, wherein said ion guide has a first portion, in which gaps are formed between at least some of said electrode plates such that uncharged gas can escape from said ion guide volume, wherein said first portion is completely located in said first pumping chamber, and a second portion, in which sealing elements are arranged between adjacent electrode plates, preventing neutral gas from escaping from the second portion of the ion guide volume between adjacent electrode plates, said second portion extending at least from said separation wall into said second pumping chamber.
2. The ion guide of claim 1, wherein some or all of said sealing elements are made from an intermediate resistivity material having an electrical resistivity of between 10.sup.2 Ohm.Math.cm and 10.sup.12 Ohm.Math.cm, or have a sheet resistivity of between 10.sup.4 Ohm and 10.sup.14 Ohm, on a surface facing said ion guide volume.
3. The ion guide of claim 2, wherein the intermediate resistivity material is one of a plastic material or a ceramic material including or mixed with conductive particles, a ferrite based material, a plastic material suitable for 3D printing that is mixed with one of graphene, carbon nanotubes, carbon fibers, soot, graphite and metal and a ceramic material suitable for 3D printing that is mixed with metal or metal oxides.
4. The ion guide of claim 2, wherein at least some of the sealing elements are flush with the opening in one or both of its adjacent electrode plates or are retracted from the opening in one or both of its adjacent electrode plates in a radially outward direction by less than 3 times the distance between the corresponding adjacent electrode plates.
5. The ion guide of claim 1, wherein some or all of said sealing elements are coated at least on a surface facing said ion guide volume with a coating suitable for draining the charge of stray ions to thereby avoid static charging of said sealing elements by stray ions, wherein said coating is a metal film having a thickness of 30 to 1000 nm, or a paste containing glass and metal oxides having a thickness of 5 to 1000 μm.
6. The ion guide of claim 1, wherein at least some of the electrode plates in the second portion are made from a material suitable for 3D printing which material is formed by one of a plastic material mixed with graphene, carbon nanotubes, carbon fibers, soot, graphite and metal and a ceramic material mixed with metal or metal oxides.
7. The ion guide of claim 1, wherein said sealing elements are formed by annular discs, wherein said annular discs serve as spacers to adjust the distance between adjacent electrode plates.
8. The ion guide of claim 1, wherein in one of said first and second portions, the diameters of the openings in at least a subset of consecutive electrode plates decrease in a downstream direction of the ion guide, to thereby form a funnel structure.
9. The ion guide of claim 8, wherein in at least a portion of said funnel structure, the quotient of the difference between the diameters of the openings in adjacent electrode plates divided by the distance between these adjacent electrode plates decreases gradually in said downstream direction of the ion guide.
10. The ion guide of claim 8, wherein said funnel structure is predominantly formed in said first portion but extends into the second portion of the ion guide.
11. The ion guide of claim 1, wherein said first and second portions of said ion guide are seamlessly connected.
12. The ion guide of claim 1, wherein the spacing between at least some adjacent electrode plates in the first portion is larger than the spacing between at least some adjacent electrode plates in the second portion by a factor of at least 1.5.
13. The ion guide of claim 1 wherein in a transition region between said first and second portions, the spacing between adjacent electrode plates is uniform or at least varies by less than 15%, wherein this transition region comprises at least three electrode plates within each of the first and second portions.
14. The ion guide of claim 1, wherein said electrode plates are formed by annular elements comprising two or more radially extending mounting portions connected to a corresponding mounting structure, wherein the mounting portions of odd-numbered electrode plates are connected to one or more first common mounting structures, and the mounting portions of the even-numbered electrode plates are connected to one or more second common mounting structures different from said one or more first common mounting structures.
15. The ion guide of claim 14, wherein said mounting structures are also used for applying a driving voltage to the electrode plates.
16. The ion guide of claim 1, wherein said electrode plates are connected to an RF driving source configured to drive adjacent two electrode plates with voltages of opposite polarity and freely adjustable radiofrequency.
17. The ion guide of claim 1, wherein said ion guide is part of an ion beam deposition system, in which an ion beam is guided through a plurality of pumping chambers of decreasing pressure, wherein adjacent pumping chambers are separated by separation walls having an aperture for the ion beam to pass through.
18. A method for guiding an ion beam along an ion path using an ion guide according to claim 1, said ion guide having a longitudinal axis corresponding to said ion path, wherein said ion guide comprises a plurality of electrode plates which are arranged perpendicularly to the longitudinal axis, each electrode plate having an opening and being arranged such that said longitudinal axis extends through its respective opening, wherein said openings collectively define an ion guide volume, wherein the ion guide extends through a separation wall separating adjacent first and second pumping chambers wherein said ion guide has a first portion in which gaps are formed between at least some of said electrode plates such that uncharged gas can escape from said ion guide volume, wherein said first portion is completely located in said first pumping chamber, and a second portion, in which sealing elements are arranged between adjacent electrode plates, preventing neutral gas from escaping from the ion guide volume between adjacent electrode plates, said second portion extending at least from said separation wall into said second pumping chamber, wherein said method further comprises a step of driving each adjacent two electrode plates with RF voltage of opposite polarity.
19. The method of claim 18, comprising a step of driving each adjacent two electrode plates with an RF square wave signal or a superposition of RF square wave signals, wherein the method further comprises a step of adjusting the RF frequency and the voltage amplitude of the drive signal depending on the type of ions to be guided by said ion guide.
20. The ion guide of claim 1, wherein some or all of the sealing elements are made from an intermediate resistivity material having an electrical resistivity between 3.Math.10.sup.5 Ohm.Math.cm and 10.sup.9 Ohm.Math.cm, or have a sheet resistivity of between 10.sup.7 Ohm and 10.sup.10 Ohm on a surface facing said ion guide volume.
21. A method of manufacturing an ion guide for guiding an ion beam along an ion path, said ion guide having a longitudinal axis corresponding to said ion path, comprising the steps of arranging a plurality of electrode plates perpendicularly to the longitudinal axis, each electrode plate having an opening and being arranged such that said longitudinal axis extends through its respective opening, wherein said openings collectively define an ion guide volume, wherein in operation, said electrode plates are to be connected to an RF driving source for driving adjacent two electrode plates with voltage of opposite polarity, wherein the ion guide extends or is configured to extend through a separation wall separating adjacent first and second pumping chambers, forming, in a first portion of said ion guide gaps between at least some of said electrode plates such that uncharged gas can escape from said ion guide volume, wherein said first portion is completely located in said first pumping chamber, and arranging, in a second portion of said ion guide sealing elements between adjacent electrode plates, said sealing elements preventing neutral gas from escaping from the second portion of the ion guide volume between adjacent electrode plates, said second portion extending at least from said separation wall into said second pumping chamber, wherein at least the second portion of said ion guide, comprising alternating electrode plates and sealing elements, is formed by 3D printing.
Description
SHORT DESCRIPTION OF THE FIGURES
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DESCRIPTION OF THE PREFERRED EMBODIMENTS
(10) For the purposes of promoting an understanding of the principles of the invention, reference will now be made to preferred embodiments illustrated in the drawings, and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended, such alterations and further modifications in the illustrated apparatus and such further applications of the principles of the invention as illustrated therein being contemplated as would normally occur now or in the future to one skilled in the art to which the invention relates.
(11) In the figures described below, like elements will be designated with like reference signs, and the description thereof will not be repeated.
(12)
(13) The first pumping chamber 12 exhibits a pressure of between 0.1 and 10 mbar. For forming an ion beam, a combined ion funnel and tunnel device 32 according to an embodiment of the invention is employed, which extends from the first pumping chamber 12 through an aperture in the separation wall 20 into the second pumping chamber 14. The combined ion funnel and tunnel device 32 is referred to as a TWIN guide 32 herein.
(14) An electrode wire based ion guide 36 is schematically shown, which extends from the second pumping chamber 14 through an opening in the separation wall 20 into the third pumping chamber 16. Wire based ion guides may be referred to as a “wire ion guide” (WIG) for short and are described in more detail in the co-pending patent application “Ion guide comprising electrode wires and ion beam deposition system”, the content of which is included herein by reference. Herein, a portion of the WIG forms an aperture 34 through which neutral gas molecules can inadvertently pass from one chamber to the other.
(15) In the third pumping chamber 16, a quadrupole mass separator 38 is provided, which comprises four rod electrodes 40. Also in the third pumping chamber 16, a first plate or “blade” based ion guide (BIG) 42 is arranged, which is described in more detail in the co-pending patent application “Ion guide comprising electrode plates and ion beam deposition system”. As is seen in the schematic representation, the first BIG 42 has a conical ion guide volume with a large diameter upstream end facing the quadrupole mass separator 38 and a small diameter downstream end facing the separation wall 20 between the third and fourth pumping chambers 16, 18. Moreover, at the downstream end of the first BIG 42, the electrode plates or “blades” have a pointed tip, as is further explained in said co-pending application “Ion guide comprising electrode plates and ion beam deposition system”. Finally, a second BIG 42 is provided in the fourth pumping chamber 18, having a conical ion guide volume with a small diameter upstream end facing the separation wall 20 between the third and fourth pumping chambers 16, 18, and a large diameter downstream end facing the substrate 26. Moreover, at the upstream end of the second BIG 42, the electrode plates or “blades” have a pointed tip.
(16)
(17) Each of the TWIN ion guides 32 shown in
(18) Each of the TWIN ion guides 32 has a first portion 52 in which gaps are formed between adjacent electrode plates 44 such that uncharged gas can escape from the ion guide volume 49. The first portion 52 is completely located in the first pumping chamber 12, i.e. to the left of separation wall 20.
(19) Each of the TWIN ion guides 32 further has a second portion 54 in which sealing elements 46 are arranged between adjacent electrode plates 44. The sealing elements 46 prevent neutral gas from escaping from the ion guide volume between adjacent electrode plates 44. In the embodiments shown, the sealing elements 46 are formed by annular discs which also serve as spacers to adjust the distance between adjacent electrode plates 44. The dashed line 50 indicates the boundary between the first and second portions 52, 54 of said TWIN ion guide 32. As is seen in each of the embodiments of
(20) The electrode plates 44 can be made from copper, molybdenum, tungsten, nickel, or compounds or alloys thereof. The electrode plates 44 can also be made from stainless steel. It is also possible to plate the electrode plates with silver or gold.
(21) The electrode plates 44 in said second portion 54 of the ion guide 32 may have a thickness of 3 mm or less, preferably of 1 mm or less, more preferably of 0.3 mm or less, and most preferably 0.1 mm or less. However, the thickness is preferably 0.01 mm or more, preferably of 0.02 mm or more and most preferably of 0.03 mm or more. The average distance between adjacent electrode plates 44 in the second portion 54 is similar to the thickness, and in the embodiment shown, it is actually identical.
(22) Moreover, the ratio of the diameter of the opening in each electrode plate 44 and the distance to one of its adjacent electrode plates 44 may be between 2000 and 1.0, preferably between 2000 and 2.0. Note that this ratio cannot be discerned from
(23) In the TWIN ion guides 32 of
(24) The natural choice for the sealing elements 46, which act as spacers between adjacent electrode plates 44, would be an insulating material, such as to insulate adjacent electrode plates 44 from each other, which an operation will be driven with opposite phase and hence opposite polarity at any given instant in time. However, in the flush configuration, or when the seeming elements 46 are retracted only to a small extent, such as less than 3.0 times, less than 1.5 times or even less than 1.0 times the distance between the corresponding adjacent electrode plates 44, there is a risk that the sealing elements 46 are hit by stray ions, which in case of insulating material would lead to a charging and consequently a distortion of the electric field for guiding the ion beam, and in consequence to a reduction of the current capacity. In view of this problem, according to various embodiments of the invention, the sealing elements 46 are made from an intermediate resistivity material having an electrical resistivity of between 10.sup.2 Ohm.Math.cm and 10.sup.12 Ohm.Math.cm, preferably of between 3.10.sup.5 Ohm.Math.cm and 10.sup.9 Ohm.Math.cm. The intermediate resistivity material may e.g. be a plastic material or a ceramic material including or mixed with conductive particles, in particular metal or graphite particles, or a ferrite based material. Particularly preferred are plastic materials mixed with graphene, carbon nanotubes, carbon fibers, soot, graphite or metal, or a ceramic material mixed with metal or metal oxides, since they allow for 3D printing. Using the “intermediate resistivity material” with a resistivity chosen from the above ranges, stray ions can be drained, while the resistivity is still high enough to prevent short circuit of the adjacent electrode plates 44.
(25) Instead of making the sealing elements 46 completely from intermediate resistivity material, for the purpose of draining the stray ions it may be sufficient to provide for a suitably high sheet resistivity on at least a surface facing the ion guide volume, preferably any surface facing the ion guide volume 49. Suitable sheet resistivity values for this purpose range between 10.sup.4 Ohm and 10.sup.14 Ohm, preferably between 3.10.sup.7 Ohm and 10.sup.10 Ohm. In some embodiments, the bulk of the sealing elements 46 may be an electrically insulating material, such as a ceramic material, where at least on a surface facing said ion guide volume, a coating suitable for draining stray ions is provided, to thereby avoid static charging of said sealing elements 46 by stray ions. Such coating may involve a metal film having a thickness of 30 to 1000 nm, or a paste or “cement” containing glass and metal oxides, wherein said paste or cement may have a thickness of 5 to 1000 μm.
(26) As is further seen in the TWIN ion guides 32 of
(27) In the embodiment of
(28) Moreover, in the embodiments shown in
(29) In addition, as is seen in each of the embodiments of
(30) Finally, it ought to be noted that the first and second portions 52 and 54 are seamlessly connected and that in particular, no DC lens is arranged between said first and second portions of said ion guide.
(31)
(32) The mounting structures 58 can be best understood from
(33) Note that in operation, adjacent electrode plates 44 are driven with opposite phase, and hence opposite electrical polarity at any given point in time, but every other electrode plate 44, i.e. all odd-numbered and all even-numbered electrode plates 44, respectively, are driven with the same polarity. In other words, only electrode plates that are driven with the same polarity share a common mounting structure 58. This has two important advantages. One advantage is that the mounting structures 58 can be used for connecting all electrode plates 44 connected thereto with the RF voltage source (not shown). The other advantage is that only the mounting portions 56 of electrode plates 44 overlap with each other which are driven with the same polarity, such that they do not contribute to the capacity of the TWIN ion guide 32, since they have the same voltage at any point in time. This would be different if mounting portions 56 of adjacent, i.e. oppositely driven electrode plates 44 were overlapping (rather than shifted by 60° (180°/N) with respect to each other), where the overlap would indeed contribute severely to the capacity. This is even more true since the spacer elements 62 typically have a relative dielectric constant of 2 to 4 such that in principle, the mounting portions 56 would contribute considerably to the overall capacity.
(34) Note that one of the electrode plates 44 in the TWIN ion guide 32 of
(35) Similar to the embodiments shown in
(36) One mounting structure shown in
(37) Commercially available 3D printing devices allow for adding layers of different materials on top of each other. This typically requires that the melting temperatures of the two materials are at least close to each other, such that an underlying layer is not melted or softened when the successive layer is placed on top of it. When forming the second portion 54 of the ion guide 32, it is possible to use the same or similar plastic materials with different concentrations of conductive particles dispersed therein for forming the “electrode plates” 44 and “sealing elements” 46, respectively, where the “electrode plates” 44 and “sealing elements” 46 in this case correspond to regions of different resistivity within the same printed object.
(38) It is advantageous to print the second portion 54 of the ion guide 32 in an upright position, i.e. with the longitudinal axis 48 in a vertical direction, while consecutively adding horizontal layers corresponding to the electrode plates 44 and sealing elements 46, respectively. In some embodiments, the electrode plates 44 and sealing elements 46 can be printed including their respective openings. With current 3D printing precision, this is possible if the openings have a diameter of e.g. 1 mm or above and the total length of the second portion of the ion guide is for example 100 mm. For smaller openings, it is possible to mechanically form the openings using a high precision drill later on. It is also possible to combine a printing procedure including the openings and a drilling procedure, where the openings in the printed electrode plates 44 and the sealing elements 46 may not be quite large enough yet, but help guiding the drill upon subsequent drilling of the openings. In some embodiments, only the electrode plates 44 and the sealing elements 46 are formed by 3D printing, while further components, such as wirings for electrical connection of the electrode plates with a corresponding RF driving source are added in a conventional way. This keeps the 3D printing process comparatively easy and allows for rather rapid manufacturing. In other embodiments, however, the additional external wiring may be made by 3D printing as well.
(39) In operation, high-frequency AC voltages are applied to the electrode plates 44 with frequencies on the order of 0.05-20 MHz and amplitudes of some 0.1-100 V. For clarity of illustration, the corresponding high-frequency driving source is omitted in
(40) Although a preferred exemplary embodiment is shown and specified in detail in the drawings and the preceding specification, these should be viewed as purely exemplary and not as limiting the invention. It is noted in this regard that only the preferred exemplary embodiment is shown and specified, and all variations and modifications should be protected that presently or in the future lie within the scope of protection of the invention as defined in the claims.