Press-fit terminal

Abstract

A press-fit terminal includes a press-fit portion to be inserted into a through hole of a circuit board. The press-fit portion includes a plurality of protruding portions extending outward from a cross-sectional center of the press-fit portion, and a distance between an outer edge of each of the protruding portions and the cross-sectional center is continuously decreased toward the distal end of the press-fit portion.

Claims

1. A press-fit terminal comprising a press-fit portion to be press-fitted into a through hole of a circuit board, wherein the press-fit portion includes a plurality of protruding portions extending outward from a cross-sectional center of the press-fit portion, a distance between an outer edge of each of the protruding portions and the cross-sectional center is continuously decreased toward a distal end of the press-fit portion, wherein a ridge line of the protruding portions is in a twisted position with respect to an axis of the press-fit portion.

2. The press-fit terminal according to claim 1, wherein a cross section of the press-fit portion on a distal end portion side has a polygonal shape corresponding to the number of protruding portions.

3. The press-fit terminal according to claim 1, wherein the cross section of the press-fit portion is cross-shaped on a base end side and substantially square on the distal end side.

4. The press-fit terminal according to claim 1, wherein the protruding portions are formed between recessed portions that increase in depth and width from the distal end toward a base portion of the press-fit portion.

5. The press-fit terminal according to claim 2, wherein the cross section of the press-fit portion is cross-shaped on a base end side and substantially square on the distal end side.

Description

BRIEF DESCRIPTION OF DRAWINGS

(1) FIG. 1 is a perspective view of a press-fit terminal according to an embodiment of the present disclosure.

(2) FIG. 2 is a front view of the press-fit terminal according to the embodiment.

(3) FIG. 3 is a side view of the press-fit terminal according to the embodiment.

(4) FIG. 4A is a cross-sectional view of a press-fit portion.

(5) FIG. 4B is a cross-sectional view of the press-fit portion.

(6) FIG. 4C is a cross-sectional view of the press-fit portion.

(7) FIG. 4D is a cross-sectional view of the press-fit portion.

(8) FIG. 5 is a perspective sectional view illustrating a press-fit state of the press-fit terminal according to the present disclosure.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

(9) A specific example of a press-fit terminal according to embodiments of the present disclosure will be described with reference to the drawings. Note that the present disclosure is not limited to these illustrative examples, but is indicated by the claims, and is intended to include all modifications within the scope and the meaning equivalent to the claims.

(10) FIG. 1 is a perspective view of a press-fit terminal 1 according to an embodiment of the present disclosure, FIG. 2 is a front view, and FIG. 3 is a side view thereof. The press-fit terminal 1 is a component that is connected to a connector portion of an electronic device or the like (not shown), and includes a main body portion 10, a connection portion 12, and a press-fit portion 11. The main body portion 10, the connection portion 12, and the press-fit portion 11 are all made of conductive metal.

(11) The main body portion 10 has a rod shape and a substantially square cross section. The connection portion 12 is connected to one end of the main body portion 10 and has the same cross section as the main body portion 10. The distal end of the connection portion 12 from the main body portion 10 is beveled. The press-fit terminal 1 is electrically connected to the connection portion of the electronic device via the connection portion 12.

(12) At the opposite end of the main body portion 10 to the connection portion 12, a shoulder portion 101 protruding from each of the two opposing surfaces are provided. The shoulder portions 101 each have a surface that is orthogonal to the length direction of the main body portion 10, on the distal side from the connection portion 12.

(13) The press-fit portion 11 is connected to the other end of the main body portion 10. The cross-sectional shape of the press-fit portion 11 is not uniform, and continuously changes from the base portion continuous with the main body portion 10 toward the distal end portion. Further, tapered surfaces 111 each having a reduced distal end are formed at the distal end portion. FIGS. 4A, 4B, 4C, and 4D are cross-sectional views of the press-fit portion 11. Note that FIGS. 4A to 4D show changes in the cross-sectional shape at four positions in the length direction of the press-fit portion 11 in order from the base portion toward the distal end. As shown in FIG. 4D, the distal end portion of the press-fit portion 11 has a square cross section in which the four corners are rounded. As shown in FIG. 4A, the base portion of the press-fit portion 11 has a substantially cross-shaped cross section in which a portion close to a corner portion from the center of each side of the cross section shown in FIG. 4D is recessed (a recessed portion 113), and each corner portion is protruded outward to provide four protruding portion 112. FIGS. 4B and 4C show cross sections of the intermediate portion. The line connecting the top portions of the protruding portions 112 in each of the cross sections shown in FIGS. 4A to 4D, that is, the ridge line, is in a twisted position with respect to the axis of the press-fit portion 11, as shown in FIG. 1. In addition, the depth and width of the recessed portions 113 formed by recessing each side of the cross section increase from the distal end (FIG. 4D) toward the base portion (FIG. 4A) of the press-fit portion 11.

(14) Note that the number of protruding portions 112 is not limited to four, and may be three or more. When the number of protruding portions 112 is three, the cross section on the distal end portion side is a triangle, and when the number is five, the cross section is a pentagon.

(15) The press-fit portion 11 is formed, for example, as follows. For example, a rod-shaped base material obtained by cutting a metal wire having a substantially square cross section into a predetermined length is used. The press-fit portion 11 is formed through forging by pressing a mold having corner portions corresponding to the shape of the recessed portions 113 at a position deviated to one side from the center of the each side of the cross section of the rod-shaped base material from four directions so that the pressing depth on base portion side is deep. As described above, the portions with which the corner portions are in contact are recessed to form the recessed portions 113, and the recessed portions sweep toward the corner portions side and expand to protrude outward, thereby forming the protruding portions 112. In such a press-fit portion 11, the main body portion 10 having the shoulder portions 101 on the other end side of the rod-shaped base material, and the connection portion 12 can be integrally formed by forging a common base material. Note that the metal wire may be plated in advance with a highly conductive plating material such as tin, for example. Plating may also be performed after completion of the processing.

(16) FIG. 5 is a perspective sectional view illustrating a press-fit state of the press-fit terminal 1 according to the present disclosure. In FIG. 5, reference numeral 2 denotes a circuit board. The circuit board 2 includes a through hole 20 provided in an insulating substrate. The through hole 20 is a circular hole that passes through the substrate in the thickness direction and has an inner surface covered with a conductor, and is continuous with a conductor pattern formed on the substrate. The press-fit terminal 1 is used by press-fitting the press-fit portion 11 into the through hole 20.

(17) The inside diameter of the through hole 20 of the circuit board 2 is, for example, 0.85 (±0.05) mm. In contrast, the press-fit portion 11 of the press-fit terminal 1 is manufactured by using a rod-shaped material having a length of a diagonal line of a cross section of about 0.80, that is, less than or equal to an inner diameter of the through hole 20, with a maximum size M of 0.95 (±0.05) mm as a target.

(18) The press-fit portion 11 of the press-fit terminal 1 can be easily inserted into the through hole 20 using the tapered surfaces 111 formed at the distal end as a guide. The press-fit portion 11 is introduced into the through hole 20 by the tapered surfaces 111 without any resistance up to a position where a distance L from a cross-sectional center O of the outer edges of the protruding portions 112 matches half of the inner diameter of the through hole 20. When force is applied to the main body portion 10 of the press-fit terminal 1 in the length direction, the protruding portions 112 deform so as to collapse into the recessed portion therebetween and the press-fit portion 11 enters inside the through hole 20. The press-fit portion 11 is pressed until a reaction force against the pressing reaches a predetermined value. The press-fit terminal 1 cannot pushed further into the through hole 20, due to the function of the shoulder portions 101 as surface stoppers of the surface on the press-fit portion 11 side. The press-fit terminal 1 is pressed against the inner peripheral surface of the through hole 20 by the elastic restoring force of the protruding portions 112 of the press-fit portion 11 to be favorably in close contact therewith, and is firmly fixed by friction force.

(19) As described above, the distance L from the cross-sectional center O of the outer edge of each of the protruding portions 112 is set so as to simply decrease continuously from the base portion toward the distal end of the press-fit portion 11, without varying. In the press-fit portion 11, because the protruding portions 112 bend and collapse into the recessed portions 113, the maximum length can be set to be sufficiently long with respect to the inner diameter of the through hole 20, and it is possible to avoid a situation in which the holding force is insufficient due to the maximum length being too small with respect to the inner diameter. Even when the maximum length is set long enough to the point of being excessive, the inner peripheral surface of the through hole 20 will not be unnecessarily damaged, due to the bending of the protruding portions 112, and the pushing of the press-fit portion 11 until the reaction force reaches a predetermined value. Further, because a straight line connecting the top portions of the respective cross sections of the protruding portions 112 is inclined with respect to the longitudinal direction, and the depth and width of the recessed portions 113 increases from the distal end toward the base portion, the protruding portions 112 easily bend on the base portion side with respect to the pressing force, and damage to the inner peripheral surface is reduced. This eliminates the need to strictly control both the through hole 20 of the circuit board 2 and the protruding portions 112 of the press-fit terminal 1. Therefore, the press-fit terminal 1 can be easily manufactured, and yield can also be improved.