PEO-PPO-PEO triblock bipolymers, with amphoteric endings, as demulsifying agents for heavy crude oils
11261282 · 2022-03-01
Assignee
Inventors
- Cesar Andres Flores Sandoval (Mexico City, MX)
- Flavio Salvador Vazquez Moreno (Mexico City, MX)
- Alfonso Lopez Ortega (Mexico City, MX)
- Fernando Alvarez Ramirez (Mexico City, MX)
- Gerardo Zavala Olivares (Mexico City, MX)
- Jessica Valeria Fuentes Santiago (Mexico City, MX)
- Edgar Benedicto Zamora Guerrero (Mexico City, MX)
Cpc classification
C08G65/00
CHEMISTRY; METALLURGY
International classification
Abstract
Disclosed are chemical products useful for crude oil conditioning, particularly to demulsifying basic compounds. Disclosed are PEO.sub.w-PPO.sub.y-PEO.sub.w triblock bipolymers, with amphoteric groups, β-amino acid derivatives, at the chain ends, which destabilize water-in-crude oil (W/O) emulsions, thereby removing emulsified water and salts dissolved salts in the aforementioned phase.
Claims
1. PEO.sub.w-PPO.sub.y-PEO.sub.w triblock bipolymers, having amphoteric end groups, having at least one of Formulas (2) and (3) ##STR00004## Where: IN=C.sub.2H.sub.4O.sub.2 (ethylene glycollate) R.sub.1 and R.sub.2=independent radicals represented by the groups: —H (hydrogen); —CH.sub.2(CH.sub.2).sub.AB; -CEGJ; —CH.sub.2CHLM; —CH.sub.2(CH.sub.2).sub.QM; where A is an integer from 1 to 11 and B is —H, EGJ are independent radicals represented by: —H, -methyl, ethyl, n-propyl, iso-propyl, sec-butyl, iso-butyl, tert-butyl, n-butyl, phenyl, cyclohexyl, cyclopentyl, L is a radical representing methyl and ethyl, and M is a hydroxyl group, Q is an integer from 1 to 5; T is representing groups: EGJ and NO.sub.2, Cl, F, Br, R.sub.3=H (hydrogen), CH.sub.3 (methyl), methoxide (CH.sub.3O), R.sub.4=H (hydrogen), CH.sub.3 (methyl), C.sub.3H.sub.5O.sub.2 (carboxyethyl), C.sub.4H.sub.7O.sub.2 (carboxypropyl) and C.sub.5H.sub.9O.sub.2 (carboxybutyl), C.sub.2H.sub.4O (ethoxy), C.sub.4H.sub.8O (butoxy), U is an integer from 1 to 2; X represents oxygen or nitrogen atoms; with the proviso that when X=nitrogen then V is represented by methyl, ethyl, n-propyl, iso-propyl, sec-butyl, iso-butyl, tert-butyl, n-butyl, phenyl, cyclopentyl or benzyl, Z represents a mono- or di-substitution at any ring position of 5- or 6-member rings, chosen from methyl, ethyl, n-propyl, iso-propyl, sec-butyl, iso-butyl, tert-butyl, n-butyl, phenyl, cyclohexyl, cyclopentyl, benzyl or hydroxyl, w is an integer from 4 to 90, y is an integer from 6 to 104, wherein the PEO.sub.w-PPO.sub.y-PEO.sub.w triblock bipolymers are demulsifying agents capable of removing water dispersed in crude oils, wherein the crude oils have an API density from 3 to 40° API; and wherein the triblock biopolymers have number average molecular weight from 600 to 10,000 g/mol.
2. PEO.sub.w-PPO.sub.y-PEO.sub.w triblock bipolymers with amphoteric end groups, according to claim 1, comprising one or more secondary amines chosen from: 1-ethylpropylamine, (2,2-dimethylpropyl)(methyl)amine, N-methyl-N-(1-phenylethyl)amine, bis(2-ethylhexyl)amine, N-benzyl-N-(2-methoxyethyl)amine, diisopropylamine, 2-(methylamino)-ethanol, 2-(butylamino)-ethanol, 2-(benzylamino)-ethanol, 2-(cyclohexylamino)-ethanol, 2-(tert-butylamino)-ethanol, 2-(phenylamino)-ethanol, 2-(n-propylamino)-ethanol, 2-(iso-propylamino)-ethanol, 2-(hydroxymethylamino)-ethanol, 2,2′-iminodiethanol, 1,1′-iminodi-2-propanol, 4-(butylamino)-1-butanol, 1-benzylpiperazine, 1-phenylpiperazine, 2-(hexylamino)-ethanol, 1-(ortho-chlorophenyl)-piperazine, 1-ethylpiperazine, 1-(meta-tolyl)-piperazine, 1-(4-nitrophenyl)-piperazine, 4-benzylpiperidine, 4-methylpiperidine, 2-methylpiperidine, 2-ethylpiperidine, 3,5-dimethylpiperidine, piperidine-3-ol, piperidine-4-ol, trans-3,5-dimethylpiperidine, cis-3,5-dimethylpiperidine, 3-methylpiperidine, piperidine-3-ilmethanol, 3,3-dimethylpiperidine, 4-phenylpiperidine-3-ol, 4-phenyl-piperidine, 4-(piperidin-4-yl)morpholine, 4,4′-bipiperidine, pyrrolidin-3-amine, 2,6-dimethylmorpholine, morpholine, pyrrolidin-2-ylmethanol, trans-2,5-dimethylpyrrolidine, cis-2,5.dimethylpyrrolidine, diphenylamine, 2-nitro-diphenylamine, 4-nitro-diphenylamine, pyrrolidine, 4,4′-bis(dimethylamino)-diphenylamine, 2,4-dinitro-diphenylamine, 4,4′-dimethoxy-diphenylamine, diethylamine, dipropylamine, dibutylamine, dipentylamine, dihexylamine, dioctylamine, didecylamine, didodecylamine, dinonylamine, N-methyl-hexylamine, di-iso-propylamine, N-iso-propyl-tert-butylamine, N-ethyl-tert-butylamine, N-ethyl-butylamine, di-iso-butylamine, iso-butyl-sec-butylamine, di-iso-pentylamine, ethyl-n-dodecylamine, di-tert-amyl-amine, N-methyl-pentylamine, N-methyl-butylamine, N-methyl-tert-butylamine, N-ethyl-iso-propylamine, N-ethyl-propylamine, N-methyl-octylamine, piperidine.
3. PEO.sub.w-PPO.sub.y-PEO.sub.w triblock bipolymers with amphoteric end groups, according to claim 2, prepared using a Michael addition carried out by dissolving a functionalized bipolymer having a secondary amine end cap in an organic solvent, having a boiling point from 40 to 130° C., the solvent selected from methanol, ethanol, isopropanol, chloroform, benzene, toluene or xylene, or mixtures thereof.
4. PEO.sub.w-PPO.sub.y-PEO.sub.w triblock bipolymers with amphoteric end groups, according to claim 1, prepared using a Michael reactions carried out using carboxyacrylic derivatives chosen from 2-carboxyethyl acrylate, 3-carboxypropyl acrylate, 4-carboxybutyl acrylate, 2-carboxyethyl methacrylate, 3-carboxypropyl methacrylate and 4-carboxybutyl methacrylate.
5. PEO.sub.w-PPO.sub.y-PEO.sub.w triblock bipolymers with amphoteric end groups, according to claim 4, where the Michael reaction is performed using a molar ratio of functionalized bipolymer to carboxyacrylic derivative from 1.0:2.0 to 1.0:3.0.
6. PEO.sub.w-PPO.sub.y-PEO.sub.w triblock bipolymers with amphoteric end groups, according to claim 5, where the Michael reaction is carried out adding the acrylic derivative under reagent starving conditions at a mass flow rate between 1 and 50 g.Math.min.sup.−1.
7. PEO.sub.w-PPO.sub.y-PEO.sub.w triblock bipolymers with amphoteric end groups, according to claim 6, where the Michael reaction is conducted at a temperature of from about 50 to about 120° C.
8. PEO.sub.w-PPO.sub.y-PEO.sub.w triblock bipolymers with amphoteric end groups, according to claim 7, where the Michael reaction for a period of from 2 hours to 8 hours.
9. PEO.sub.w-PPO.sub.y-PEO.sub.w triblock bipolymers with amphoteric end groups, according to claim 8, wherein once the reaction is complete the solvent is removed at a temperature from 80 to 130° C.
10. A dehydrating agent for crude oils, comprising at least one of the PEO.sub.w-PPO.sub.y-PEO.sub.w triblock bipolymers with amphoteric end groups according to claim 1, dissolved in an organic solvent.
11. The dehydrating agent for crude oils according to claim 10, where the organic solvent is selected from dichloromethane, methanol, ethanol, isopropanol, chloroform, benzene, toluene, xylene, or mixtures thereof.
12. The dehydrating agent for crude oils according to claim 10, wherein the bipolymer is present in a concentration from 10 to 50 wt %.
13. A method of using the dehydrating agent according to claim 10, comprising the step of dosing the dehydrating agent at a concentration from 10 to 2,000 ppm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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SUMMARY OF THE INVENTION
(9) Nowadays, petroleum industry faces the problem that commercial demulsifying agents show low efficiencies to remove emulsified water and salts from produced crude oils. This one is very often due to the chemical degradation that demulsifiers suffer as consequence of wells acid stimulations. A technical alternative proposed to solve this problem is the functionalization of the hydroxyl groups at the end of PEO.sub.w-PPO.sub.y-PEO.sub.w triblock bipolymers. This chemical modification was performed, firstly, as a functionalization with secondary amines [10] and, subsequently, adding an acrylic derivative with the aim of obtaining an amphoteric compound. These new triblock bipolymers with amphoteric endings were evaluated as demulsifying agents of crude oils with API densities between 3 and 40° API, displaying a performance greater than those of a non-functionalized PEO.sub.w-PPO.sub.y-PEO.sub.w triblock bipolymer and a commercial demulsifying formulation. In this way, it has been demonstrated that the water removal efficiency considerably increases when the PEO.sub.w-PPO.sub.y-PEO.sub.w triblock bipolymers are grafted with amphoteric endings. It should be denoted that bipolymers functionalized with amphoteric groups are also able to induce a homogeneous breakdown of the crude oil and aqueous phases, showing a greater clarifying capacity of the removed water than that of the commercial formulation. Finally, it must be remarked that the new triblock bipolymers grafted with amphoteric endings are resistant to chemical degradation under acid conditions.
DETAILED DESCRIPTION
(10) The present disclosure relates to the synthesis of PEO.sub.w-PPO.sub.y-PEO.sub.w triblock bipolymers with amphoteric ending groups, which have been tested as demulsifying agents in crude oils with API densities within the interval of 3 to 40° API.
(11) The following is a non-limiting example off a procedure for synthesizing triblock biopolymers having amphoteric ending groups. The first step is the preparation of a functionalized triblock biopolymer comprising a secondary amine according to the method described in the U.S. Pat. No. 10,125,226. This patent describes a two-stage synthesis, which is briefly described as follows: Step 1. Preparation of the a,w-dialkylsulfonylester or a,w-diarylsulfonylester of poly(ethylene oxide).sub.w-poly(propylene oxide).sub.y-poly(ethylene oxide).sub.w, wherein an alkyl sulfonyl or aryl sulfonyl chloride is reacted with the poly(ethylene oxide).sub.w-poly(propylene oxide).sub.y-poly(ethylene oxide).sub.w triblock bipolymer. The average molecular mass in number of PEO.sub.w-PPO.sub.y-PEO.sub.w bipolymer is between the range from 600 to 10,000 g/mol; where the “w” subscript is an integer from 4 to 90; whereas the “y” subscript is is an integer from 6 to 104. Step 2. The nucleophilic substitution reaction was carried out with the α,ω-dialkylsulfonylester or α,ω-diarylsulfonylester and the poly(ethylene oxide).sub.w-poly(propylene oxide).sub.y-polyethylene oxide).sub.w with secondary amines to obtain the functionalized bipolymers Y-PEO.sub.w-PPO.sub.y-PEO.sub.w-Y (Y=secondary amine).
(12) Once the functionalized bipolymer truncated with secondary amines was synthesized, it was reacted with acrylic acid derivatives via a Michael addition, to obtain a biopolymer having amphoteric end capping units, as shown in scheme (1). In scheme (1) is observed that the nitrogen atom bears a positive formal charge; while the negative formal charge is centered in the oxygen atom of the ester moiety (if R.sub.4=H) or in the terminal oxygen of the radical fragment R.sub.4 (if R.sub.4≠H).
(13) ##STR00001##
(14) The Michael addition was carried out by dissolving the functionalized bipolymer having a secondary amine end cap in an organic solvent, having a boiling point from 40 to 130° C., for example, methanol, ethanol, isopropanol, chloroform, benzene, toluene or xylene, or mixtures thereof. The molar ratio of the functionalized bipolymer with secondary amine/acrylic derivative was from 1.0/2.0 to 1.0/3.0. The acrylate derivative was added under starving feed conditions, at a mass flow rate within 1 and 50 g (L.Math.min).sup.−1. The reaction temperature was from 50 to 120° C.; while the reaction time was from 2 to 8 hours, after which the solvent is removed at a temperature from 80 to 130° C.
(15) PEO.sub.w-PPO.sub.y-PEO.sub.w triblock bipolymers with amphoteric endings, having an average molecular number weight were obtained that had a mass of from 600 to 10,000 g/mol. Examples of these biopolymers, are illustrated by the structural formulas (2) and (3).
(16) ##STR00002##
(17) Wherein:
(18) IN=C.sub.2H.sub.4O.sub.2 (ethylene glycollate).
(19) R.sub.1 and R.sub.2=Independent radicals represented by the following groups: —H (hydrogen); —CH.sub.2(CH.sub.2).sub.AB; -CEGJ; —CH.sub.2CHLM; —CH.sub.2(CH.sub.2).sub.QM;
(20) ##STR00003## where A is an integer from 1 to 11, B is —H. EGJ are independent radicals represented by: —H, -methyl, ethyl, n-propyl, iso-propyl, sec-butyl, iso-butyl, tert-butyl, n-butyl, phenyl, cyclohexyl, or cyclopentyl. L is a radical represented by methyl and ethyl, and M is a hydroxyl group. Q is an integer from 1 to 5; T is represented by the groups: EGJ and NO.sub.2, Cl, F, Br.
(21) R.sub.3=H (hydrogen), CH.sub.3 (methyl), and methoxide (CH.sub.3OCH2O).
(22) R.sub.4=H (hydrogen), CH.sub.3 (methyl), C.sub.3H.sub.5O.sub.2 (carboxyethyl), C.sub.4H.sub.7O.sub.2 (carboxypropyl) and C.sub.5H.sub.9O.sub.2 (carboxybutyl), C.sub.2H.sub.4O (ethoxy), or C.sub.4H.sub.8O (butoxy),
(23) U is an integer from 1 to 2.
(24) X is oxygen or a nitrogen atom; with the proviso that when X=nitrogen then V is represented by methyl, ethyl, n-propyl, iso-propyl, sec-butyl, iso-butyl, tert-butyl, n-butyl, phenyl, cyclohexyl, cyclopentyl or benzyl.
(25) Z represents a mono- or di-substitution at any ring position of 5- or 6-member rings, chosen from methyl, ethyl, n-propyl, iso-propyl, sec-butyl, iso-butyl, tert-butyl, n-butyl, phenyl, cyclohexyl, cyclopentyl, benzyl or hydroxyl.
(26) w is an integer from 4 to 90.
(27) y is an integer from 6 to 104.
(28) Non-limiting examples of monomers suitable for use in preparing the disclosed triblock bipolymers having amphoteric endings include: 2-carboxyethyl acrylate, 3-carboxypropyl acrylate, 4-carboxybutyl acrylate, 2-carboxyethyl methacrylate, 3-carboxypropyl methacrylate, and 4-carboxybutyl methacrylate.
(29) The method consists of adding an effective amount of triblock bipolymer with amphoteric endings to crude oils with API densities from 3 to 40° API, at concentrations within 10 and 2000 ppm, to induce the demulsification of the aforementioned crude oils.
(30) The present invention is described with reference to a specific number of examples, which are considered just as illustrative but not restrictive of the present invention. Once obtained, the triblock bipolymers with amphoteric endings were characterized by the following methods:
(31) 1.—Size Exclusion Chromatography (SEC), using an Agilent™ model 1100 chromatograph, with PLgel column, and employing tetrahydrofuran (THF) as eluent to calculate the distribution of molecular masses of the polymers and the polydispersity indexes (l).
(32) 2.—Fourier Transform-Infrared Spectroscopy (FTIR), using a Thermo Nicolet™ AVATAR 330 spectrometer and the method of film technique with the software OMNIC™ version 7.0.
(33) 3.—.sup.1H and .sup.13C Nuclear Magnetic Resonance (NMR) using a Bruker™ Avance III HD spectrometer, operating at 300 MHz and 75 MHz, respectively, using deuterated chloroform (CDCl.sub.3) as solvent and tetramethyl silane (TMS) as reference. In all cases, 70 mg of polymer were dissolved in 0.5 mL of deuterated chloroform.
EXAMPLES
(34) The following examples help illustrate the spectroscopic characteristics of the PEO.sub.w-PPO.sub.y-PEO.sub.w triblock bipolymers with amphoteric endings used as demulsifying agents of crude oils with API densities within 3 and 40° API. These should not be considered as limitations of what is claimed hereby.
Synthesis of Triblock PEO.SUB.w.-PPO.SUB.y.-PEO.SUB.w .Bipolymers with Amphoteric Endings
Example 1
(35) 1 g of poly(ethylene oxide).sub.w-polypropylene oxide).sub.y-poly(ethylene oxide).sub.w (PEO.sub.w-PPO.sub.y-PEO.sub.w) triblock bipolymer bifunctionalized with a secondary amine was placed in a 100 mL reactor and subsequently, dissolved using 50 mL of solvent. Then, a carboxyacrylic derivative was added considering a molar ratio of 2.1 mol of the former per mol of bipolymer functionalized with secondary amine. The reaction mixture was heated under reflux for 6 hours. Once the reaction time was over, the mixture was filtered and the solvent was evaporated at reduced pressure, obtaining a viscous liquid.
Example 2
(36) 1 g of triblock poly(ethylene oxide).sub.w-poly(propylene oxide).sub.y-poly(ethylene oxide).sub.w (PEO.sub.w-PPO.sub.y-PEO.sub.w) bipolymer bifunctionalized was dissolved in 50 mL of solvent and placed in a 100 mL reactor equipped with a teflon mechanical stirrer and a temperature-controlled oil bath. A carboxyacrylic derivative was added based on a molar ratio of 3.0 mol of acrylate derivative per mol of the secondary amine functionalized triblock bipolymer The mixture was heated under reflux for 6 hours, after which the mixture was filtered and the solvent removed under reduced pressure to afford the desired product as a viscous liquid.
Example 3
(37) A 50 mL solution containing 1 g of triblock poly(ethylene oxide).sub.w-polypropylene oxide).sub.y-poly(ethylene oxide).sub.w (PEO.sub.w-PPO.sub.y-PEO.sub.w) bipolymer bifunctionalized with a secondary amine was charged to a 100 mL reactor with a temperature-controlled oil bath and a teflon mechanical stirrer. Afterwards, a carboxyacrylic derivative was added based on a molar ratio of 4.0 mol of carboxyacrylate per mol of triblock bipolymer functionalized with secondary amine. The reaction mixture was heated under reflux for 6 hours, after which the mixture was filtered and the solvent removed under reduced pressure to afford the desired product as a viscous liquid.
(38) Evaluation of the PEO.sub.w-PPO.sub.y-PEO.sub.w Functionalized Triblock Bipolymers as Dehydrating Agents in Crude Oils with API Densities from 3 to 40° API.
(39) Different solutions of each of the synthesized PEO.sub.w-PPO.sub.y-PEO.sub.w triblock bipolymers with amphoteric endings were made at concentrations within 5 to 40 wt %, employing solvents with a boiling point from 35 to 200° C., such as dichloromethane, methanol, ethanol, isopropanol, chloroform, benzene, toluene, xylene, naphtha, either individually or as blend, so that small volumes of the dissolution were added, avoiding the influence of the solvent on the water removal of tested crude oil. The PEO.sub.w-PPO.sub.y-PEO.sub.w triblock bipolymers with amphoteric endings were evaluated at concentrations from 100 to 2000 ppm. The triblock bipolymers were evaluated simultaneously, as a comparison, with the FDH-1 commercial dehydrating formulation widely used in the petroleum industry.
(40) In Table 1 summarizes the block polymers of type polyether (basics) that constitute the FDH-1 commercial formulation. It must be highlighted that each polymer confers to the FDH-1 formulation a specific property, either as breaker of the emulsion, coalescer of the water droplets or clarifier of the aqueous phase. In contrast, the PEO.sub.w-PPO.sub.y-PEO.sub.w amphoteric triblock bipolymers are only a single polymer that do not need to be combined, since each single amphoteric triblock bipolymer molecule possesses all the demulsifying properties (breaker, coalescer, and clarifier).
(41) TABLE-US-00001 TABLE 1 Components comprising the FDH-1 commercial formulation, including average molecular mass in number (
(42) The evaluation procedure of the PEO.sub.w-PPO.sub.y-PEO.sub.w amphoteric triblock bipolymers is a follows: 100 mL of the corresponding crude oil was added in graduated oblong bottles provided with a cover. Then, an aliquot of the respective dissolution of one of the triblock PEO.sub.w-PPO.sub.y-PEO.sub.w amphoteric triblock bipolymers or the FDH-1 commercial product was dosed. One of the bottles was dosed with an aliquot of xylene, which was labeled as blank. All the bottles were placed in a temperature-controlled water bath at a temperature of 80° C., (t=zero). The readings of removed water of all the bottles was carried out every 5 minutes during the first hour; afterwards, each hour, throughout the evaluation time (5 hours).
(43) The physicochemical characteristics of the employed crude oils in the evaluation of the performance of the PEO.sub.w-PPO.sub.y-PEO.sub.w amphoteric triblock bipolymers as dehydrating agents are listed in Table 2, whereas in Table 3 reports the weight distribution of the SARA fractions of the crude oils.
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(45) In
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(47) TABLE-US-00002 TABLE 2 Physicochemical characterization of the crude oils that were submitted to dehydration. Property Kawil-1 Kawil-2 Density (° API) .sup. 7.55.sup.a 11.23 Salt content (lb .Math. mbb.sup.−1) 42176.sup.b .sup. 40529 Paraffin content (wt %) 0.91 1.59 Pour temperature (° C.) +24 −33.0 Distilled water (vol %) 78.0 49.8 Water and sediments (vol %) 79.0 45.0 Kinematic viscosity (mm.sup.2/s) @ 25° C. —.sup.c 753.6 Crioscopy MM (g .Math. mol.sup.−1) 1129 534 Osmometry MM (g .Math. mol.sup.−1) 1375 966 .sup.aDry crude oil of 10.80° API. .sup.bOut of method. .sup.cUndetermined by the specified method.
(48) TABLE-US-00003 TABLE 3 SARA analysis of the crude oils that were submitted to dehydration. Fraction Kawil-1 Kawil-2 Saturates (wt %) 20.35 25.02 Aromatics (wt %) 36.17 44.60 Resins (wt %) 26.43 21.01 Asphaltenes (wt %) 16.95 9.26
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BIBLIOGRAPHIC REFERENCES
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