PROSTHESIS FOR HERNIA REPAIR
20220346930 · 2022-11-03
Inventors
Cpc classification
A61F2250/0051
HUMAN NECESSITIES
A61F2240/00
HUMAN NECESSITIES
A61F2/0063
HUMAN NECESSITIES
International classification
A61F2/00
HUMAN NECESSITIES
Abstract
The present invention relates to a prosthesis (1) for hernia repair comprising a reinforcement layer (2), a first barrier layer (3) of anti-adhesion material covering at least a part of a surface of the reinforcement layer, and a second barrier layer of anti-adhesion material covering a remaining part of the surface of the reinforcement layer, the second barrier layer being formed of one or more flap member(s) (4).
Claims
1. A prosthesis (1) for treating a hernia defect in the abdominal wall comprising: At least one reinforcement layer (2), comprising a biocompatible porous material, said reinforcement layer including a first surface (2a) intended to face the abdominal wall and a second surface (2b) opposite said first surface, said reinforcement layer being delimited by an outer edge (2c), At least one first barrier layer (3), comprising a biocompatible anti-adhesion material, said first barrier layer including a first surface (3a) and a second surface (3b) opposite said first surface of the first barrier layer, the first surface of the first barrier layer covering substantially at least a central part of the area of the second surface of said reinforcement layer, the second surface of said first barrier layer being intended to face the abdominal cavity, said first barrier layer being delimited by an outer edge (3c), At least one second barrier layer, said second barrier layer being shaped and dimensioned so as to cover at least the part of the area of the second surface of said reinforcement layer that is not covered by the first barrier layer, said second barrier layer comprising one or more flap members (4, 9, 14), each flap member being formed of a piece of sheet of biocompatible anti-adhesion material, and having at least an outer edge (5a, 10a) attached to the second surface of the reinforcement layer and a free inner edge (5b, 10b, 14b).
2. Prosthesis (1) of claim 1, wherein the second barrier layer comprises at least a first flap member (4) having the form of an annular band, the outer edge (5a) of said first flap member being substantially attached to the second surface of the reinforcement layer along the outer edge (2c) of said reinforcement layer.
3. Prosthesis (1) of claim 2, wherein the second barrier layer further comprises at least a second flap member (9, 14), the outer edge (10a) of said second flap member being substantially attached to the second surface of the reinforcement layer along a line located between the outer edge of the reinforcement layer and the outer edge of the first barrier layer.
4. Prosthesis (1) of claim 3, wherein the second barrier layer consists in said first flap member (4) having the form of a first annular band and in a second flap member (9), said second flap member having the form of a second annular band, said first and second flap members being concentrically positioned one with respect to the other, so that the outer edge of said second flap member is substantially attached to the second surface of the reinforcement layer along a line substantially parallel to the outer edge of the reinforcement layer, said line being located between the outer edge of the reinforcement layer and the outer edge of the first barrier layer.
5. Prosthesis (1) of claim 3, wherein the second barrier layer consists in said first flap member (4) having the form of an annular band, and in a second and a third flap members (14), each of said second and third flap member having the form of a tape portion, the respective outer edges of said second and third flap members being substantially attached to the second surface of the reinforcement layer along line(s) located between the outer edge of the reinforcement layer and the outer edge of the first barrier layer, said line(s) being intended to be positioned in regards of the vicinity of the edges of the hernia defect.
6. Prosthesis (1) of claim 2, wherein said second barrier layer consists in said first flap member (4).
7. Prosthesis (1) of any one of claims 2-6, wherein the outer edge (5a) of said first flap member is attached along the outer edge of said reinforcement layer in a continuous way.
8. Prosthesis (1) of any one of claims 2-7, wherein the outer edge (5a) of said first flap member is attached to the second surface of the reinforcement layer so as to define an attaching line (6) which is offset towards a center of the prosthesis from about 0.5 to about 2 cm, preferably about 1 cm, from the outer edge of said reinforcement layer.
9. Prosthesis (1) of any one of claims 1-8, wherein said first barrier layer (3) covering the entire area of the second surface of the reinforcement layer, the outer edge(s) of said flap member(s) is/are attached to the second surface of the reinforcement layer via the intermediate of the first barrier layer (3).
10. Prosthesis (1) of any one of claims 1 to 9, wherein the outer edge(s) (5a, 10a) of said flap member(s) (4, 9, 14) is/are attached to the second surface of the reinforcement layer by attaching means selected from the group comprising ultrasonic welding, hot compression welding, gluing and combinations thereof.
11. Prosthesis (1) of any one of claims 1-10, wherein the area resulting from the addition of the areas of the one or more flap member(s) (4, 9, 14) is less than 120% of the area of the second surface of said reinforcement layer that is not covered by the first barrier layer (3).
12. Prosthesis (1) of any one of claims 1 to 11, wherein said second barrier layer is provided with markings (7) intended to indicate to the surgeon where to locate one or more fixing means for fixing the prosthesis to the abdominal wall.
13. Prosthesis (1) according to claim 12, wherein said markings are under the form of colored spots located on the surface of said second barrier layer intended to face the abdominal cavity.
14. Prosthesis (1) according to claim 12 or 13, wherein said markings are regularly spaced from one another along a perimeter of said second barrier layer.
15. Prosthesis (1) according to any one of claims 1 to 14, wherein the free inner edge(s) of said flap member(s) (5b) is/are provided with one or more projecting tab(s) (8) intended to help the surgeon lift said flap member(s) from said reinforcement layer.
16. Prosthesis (1) according to any one of claims 1 to 15, wherein the smallest dimension of the shape of the piece of sheet of anti-adhesion material forming a flap member (4, 9, 14) ranges from about 1 cm to 4 cm, preferably from 2 cm to 3 cm.
17. Prosthesis (1) of any one of claims 1 to 16, wherein the flap member(s) (4, 9, 14) forming the second barrier layer is/are provided on their surface regarding the reinforcement layer or the first barrier layer with a tacky layer of biocompatible materials capable of sticking to said reinforcement layer or first barrier layer.
Description
BRIEF DESCRIPTION OF THE DRAWING
[0101] The present invention will become clearer from the following description and from the attached drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0115] With reference to
[0116] The reinforcement layer 2 is made of a biocompatible porous material, in particular capable of promoting tissue ingrowth. The reinforcement layer may be under the form of a sponge, for example obtained by lyophilisation of a polymeric composition, a fibrous matrix such as a textile or combinations thereof. The reinforcement layer preferably shows mechanical properties allowing it to perform its function of strengthening and repairing the abdominal wall.
[0117] Reinforcement layers are well known in the art. In embodiments, the reinforcement layer may be a textile, such as a bidimensional porous knit or a three-dimensional porous knit.
[0118] With reference to
[0119] The reinforcement layer 2 has a first surface 2a and a second surface 2b, opposite the first surface. On the example shown, the first surface 2a is intended to face the abdominal wall (see
[0120] The prosthesis 1 further comprises a first barrier layer, under the form of a film 3 on the example shown. The first barrier layer or film 3 is made of a biocompatible anti-adhesion material. The film 3 shows a first surface 3a and a second surface 3b, opposite the first surface 3a. The first barrier layer or film 3 is delimited by an outer edge 3c.
[0121] The anti-adhesion material forming the first barrier layer or film 3 allows preventing post surgical adhesions between the viscera organs of the abdominal cavity and the porous material forming the reinforcement layer 2. The first surface of the first barrier layer, such as the film 3, covers at least a central part of the area of the second surface 2b of the reinforcement layer 2. In the example shown on
[0122] In other embodiments (see
[0123] The anti-adhesion material may be chosen from among bioresorbable materials, non-bioresorbable materials and mixtures thereof. The non-bioresorbable anti-adhesion materials can be selected from among polytetrafluoroethylene, polyethylene glycols, polysiloxanes, polyurethanes, and mixtures thereof.
[0124] The anti-adhesion material is preferably bioresorbable: the bioresorbable materials suitable for said anti-adhesion material can be selected from among collagens, oxidized celluloses, polyethylene glycol, polyacrylates, trimethylene carbonates, caprolactones, dioxanones, butyric or glycolic acid, lactic acid, glycolides, lactides, polysaccharides, for example chitosans, polyglucuronic acids, hyaluronic acids, dextrans, and mixtures thereof.
[0125] For example, the film 3 of
[0126] In other embodiments, the film 3 may be a non porous collagen film or a bioabsorbable collagen film based on oxidized collagen with polyethylene glycol. Such films based on collagen may be obtained by application on the second surface of the reinforcement layer of a solution based on collagen and by gelification of the solution thereon.
[0127] In other embodiments, the first barrier layer is a coating obtained by spraying a solution or a suspension of an anti-adhesion material on the second surface of the reinforcement layer 2.
[0128] The prosthesis 1 further comprises a second barrier layer, consisting in a flap member under the form of a first skirt 4 on
[0129] The anti-adhesion material forming the second barrier layer, namely the first skirt 4, may be chosen among the same materials as described above for the anti-adhesion material forming the first barrier layer. The anti-adhesion material forming the first skirt 4 may be identical or different than the anti-adhesion material forming the film 3.
[0130] For example, the first skirt 4 is made of a film of a copolymer of glycolide, lactide, trimethylene carbonate and e-caprolactone, the preparation of which is described in U.S. Pat. No. 6,235,869.
[0131] The first skirt 4 has an outer edge 5a and an inner edge 5b. The annular band forming the first skirt 4 has preferably a width, corresponding to the length measured along a direction aligned on a radius of the reinforcement layer extending from the center C of the reinforcement layer to a point of the outer edge of the reinforcement layer, ranging from about 1 cm to 4 cm, preferably from 2 cm to 3 cm. The first skirt 4 is therefore particularly adapted for covering the proximal ends of the fixing means used for fixing the prosthesis 1 to the abdominal wall.
[0132] The first skirt 4 further shows a first surface 4a, intended to face the first barrier layer or film 3, and a second surface 4b intended to face the abdominal cavity (see
[0133] In the example shown, with reference to
[0134] Preferably, the outer edge 5a of the first skirt 4 is attached along the outer edge 3c of the film 3 in a continuous way. For example, the outer edge 5a of the first skirt 4 is attached to the film 3 so as to define an attaching line 6 which is offset towards a center of the prosthesis from about 0.5 to about 2 cm, preferably about 1 cm, from said outer edge. As will appear from the description of
[0135] The first barrier layer, such as the film 3, and the second barrier layer, such as the first skirt 4, may be attached one to the other by attaching means selected from the group comprising ultrasonic welding, hot compression welding, gluing and combinations thereof.
[0136] For example, in case the anti-adhesion material forming the first and second barrier layers is selected from polylactic acid, polyglycolic acid, trimethylene carbonates, polyethylene glycol, polycaprolactone, and combinations thereof, the first barrier layer and the second barrier layer may be attached one to the other via ultrasonic welding by applying pressure and piezo energy to ensure local fusion of the two barriers.
[0137] Alternatively, in case the anti-adhesion material forming the first and second barrier layers is a collagen or derivatives thereof, the first barrier layer and the second barrier layer may be attached one to the other via a gluing agent, for example a gluing agent capable of locally solubilising both barriers in order to fusion them. The gluing agent may be a collagen water solution, with or without a crosslinking agent. For example, in contact with such a collagen water solution, the first and second barriers' surfaces will tend to melt, and by a drying process the first and second barriers will be unified.
[0138] For example, in the present example, the film 3 and the first skirt 4 being each made of a film of a copolymer of glycolide, lactide, trimethylene carbonate and e-caprolactone, the first skirt 4 is attached to the film 3 by ultrasonic welding. The first skirt 4 is therefore securely attached to the film 3.
[0139] As shown on
[0140] With reference to
[0141] With reference to
[0142] In embodiments, the markings are distant 1.5 cm from one another. Such embodiments allow the surgeon to easily position the fixing means, such as tacks, at intervals of 1.5 cm. Such a fixation technique is usually associated with a low recurrence rate of the hernia.
[0143] Alternatively, markings, such as a dotted line, may be provided on the reinforcement layer 2 itself.
[0144] In embodiments, the second barrier layer or first skirt 4 may be provided with identification means for distinguishing said first skirt 4 from said first barrier layer or film 3. For example, the first skirt 4 may show a color different than that of the film 3. In other embodiments, the first skirt 4 may be provided with specific designs drawn on flap member(s), such as geometric figures, etc . . . .
[0145] With reference to
[0146] In embodiments not shown, the first skirt 4 could be provided with one or more tabs, positioned anywhere along the length of its inner edge, for example positioned along the mid-line of a side of the inner edge where a minimal amount of force will create a greater separation between the first skirt 4 and the reinforcement layer 2 along that side of the first skirt 4.
[0147] With reference to
[0148] For example, the second skirt 9 is made of a film of a copolymer of glycolide, lactide, trimethylene carbonate and e-caprolactone, the preparation of which is described in U.S. Pat. No. 6,235,869.
[0149] In the Example shown on
[0150] Moreover, as shown on
[0151] The second skirt 9 may be attached to the film 3 and to the first skirt 4 by the same methods as described above for attaching the film 3 to the first skirt 4. For example, in the present example, the film 3, the second skirt 9 and the first skirt 4 being each made of a film of a copolymer of glycolide, lactide, trimethylene carbonate and e-caprolactone, the first skirt 4, second skirt 9 and film 3 may be attached altogether by ultrasonic welding. The first skirt 4, second skirt and film 3 are therefore securely attached together.
[0152] As shown on
[0153] With reference to
[0154] As appears from
[0155] Such embodiments of the prosthesis 1 of the invention as shown on
[0156] With reference to
[0157] Such embodiment allows creating two longitudinal protected spaces 15, located between the film 3 and the tape portions 14, for lodging fixing means, such as tacks, in the vicinity of the defect edges.
[0158] The method of treating a hernia defect with the prosthesis 1 of
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[0161] The surgeon then moves the prosthesis 1 closer to the peritoneum 104/abdominal wall 101 so that the first surface 2a of the prosthesis 1 bears on the peritoneum 104/abdominal wall 101; the surgeon grasps the inner perimeter 5b of the first skirt 4 with a laparoscopic tool so as to lift the first skirt 4 and gain access to the protected space 11. A tacker 17 is then introduced in the abdominal cavity 109 by means of a trocar (not shown). The distal end of the tacker 17 is introduced in the protected space 11 and a tack 16 is fired in the direction of the peritoneum 104/abdominal wall 101, as shown on
[0162] In embodiments where the attaching line 6 of the prosthesis 1 is continuous and offset towards the center of the prosthesis 1 from the outer edge 3c of the first barrier layer of film 3, as shown on
[0163] The same operation is repeated for each tack 16, as many times as deemed necessary by the surgeon in order to obtain an efficient fixation of the prosthesis 1 to the peritoneum 104/abdominal wall 101.
[0164] With reference to
[0165] As a result, the risk of recurrence provoked by the formation of post-surgical adhesions between the fixing means, such as tacks 16, and the viscera organs of the abdominal cavity 109 is dramatically decreased with the prosthesis 1 of the invention.
[0166] In embodiments, the first skirt 4 is provided on its surface regarding the film 3 with a tacky layer of biocompatible materials, and the surgeon may cover the head 16a of each tack 16 and then stick the first skirt 4 to the film 3 for a reinforced protection and reliable separation of the tack's head from the surrounding biological issues of the abdominal cavity.
[0167] The prosthesis of the invention therefore allows completing intraperitoneal repair with fewer risks of recurrence or of postoperative complications.