Sorting device
09808835 · 2017-11-07
Assignee
Inventors
Cpc classification
B07C5/366
PERFORMING OPERATIONS; TRANSPORTING
B07C5/362
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
At a conveyor forefront portion, velocity distribution of an airflow is provided. The velocity distribution is wind velocity distribution in a vertical direction of an airflow from a surface of an upper rectifying plate to a surface of a conveyor at the conveyor forefront portion, and has a maximum value in a range of less than 10 mm downward of the vertical direction from the rectifying plate surface. Moreover, a ratio obtained by dividing the maximum value by a wind velocity in the vicinity of the surface of the conveyor is 4 or more, and 12 or less. In a range other than the range of less than 10 mm, the airflow has a wind velocity equal to the wind velocity in the vicinity of the surface of the conveyor.
Claims
1. A sorting device that sorts a specific material type matter and another material type matter from sorting objects, the sorting device comprising: a conveyor that conveys the sorting objects in a placed state in one direction, the sorting objects having the specific material type matter and the other material type matter other than the specific material type matter mixed, and causes the sorting objects to fly at a forefront portion of the conveyor; an identification part that identifies composition of the specific material type matter placed on the conveyor; an air blower that generates an airflow in a flying-out direction of the sorting objects; an upper rectifying plate disposed along a flight path of the sorting objects above the flight path; a lower rectifying plate disposed along the flight path obliquely below the forefront portion of the conveyor under the flight path; and a plurality of injectors that are disposed above the flight path so as to be directed to the flight path, and inject pulse air to the specific material type matter flying from the conveyor, a control device configured to control operations of the conveyor, the air blower, the identification part, and the plurality of injectors, wherein the control device is configured to generate the airflow having a wind velocity distribution including a plurality of wind velocities, wherein a maximum value of the plurality of wind velocities is located less than 10 mm downward in a vertical direction from a surface of the upper rectifying plate to a surface of the conveyor at the forefront portion of the conveyor, wherein a ratio obtained by dividing the maximum value by a wind velocity of the plurality of wind velocities in the vicinity of the surface of the conveyor is 4 or more, and 12 or less, wherein the airflow has a wind velocity equal to the wind velocity in the vicinity of the surface of the conveyor in a range other than less than 10 mm from the surface of the upper rectifying plate.
2. The sorting device according to claim 1, wherein assuming that the wind velocity in the vicinity of the surface of the conveyor is defined as V1 (mm/s), the maximum value is defined as V2 (mm/s), and a shortest distance between the surface of the conveyor and the surface of the upper rectifying plate at the forefront portion of the conveyor is defined as H (mm), and the air blower controls the airflow so as to satisfy the following expression:
V2=V1×(H−10)/5.
3. The sorting device according to claim 1, wherein the air blower is made up of a first air blower that is disposed above the forefront portion of the conveyor so that a nozzle forefront is located in the vicinity of the surface of the upper rectifying plate to supply a first airflow, and a second air blower that is disposed outside the flight path at a position behind the first air blower to supply a second airflow at a wind velocity equivalent to a conveyor conveyance velocity toward the surface of the conveyor from a blowing-out port.
4. A sorting device that sorts a specific material type matter and another material type matter from sorting objects, the sorting device comprising: a conveyor that conveys the sorting objects in a placed state in one direction, the sorting objects having the specific material type matter and the other material type matter other than the specific material type matter mixed, and causes the sorting objects to fly at a forefront portion of the conveyor; an identification part that identifies composition of the specific material type matter placed on the conveyor; an upper rectifying plate disposed along a flight path of the sorting objects above the flight path; a lower rectifying plate disposed along the flight path obliquely below the forefront portion of the conveyor under the flight path; an air blower that generates an airflow in a flying-out direction of the sorting objects, the air blower including a first air blower disposed above the forefront portion of the conveyor so that a nozzle forefront is located in the vicinity of the surface of the upper rectifying plate to supply a first airflow and a second air blower disposed outside the flight path and at a position behind the first air blower to supply a second airflow at a wind velocity equivalent to a conveyor conveyance velocity toward the surface of the conveyor from a blowing-out port; a plurality of injectors that are disposed above the flight path so as to be directed to the flight path, and inject pulse air to the specific material type matter flying from the conveyor; and a control device configured to control operations of the conveyor, the first and second air blowers, the identification part, and the plurality of injectors, wherein the control device is configured to control the first and second air blowers to generate the airflow having a wind velocity distribution including a plurality of wind velocities, wherein a maximum value of the plurality of wind velocities is located less than 10 mm downward in a vertical direction from a surface of the upper rectifying plate to a surface of the conveyor at the forefront portion of the conveyor, wherein a ratio obtained by dividing the maximum value by a wind velocity of the plurality of wind velocities in the vicinity of the surface of the conveyor is 4 or more, and 12 or less, wherein the airflow has a wind velocity equal to the wind velocity in the vicinity of the surface of the conveyor in a range other than less than 10 mm from the surface of the upper rectifying plate.
5. The sorting device according to claim 4, wherein assuming that the wind velocity in the vicinity of the surface of the conveyor is defined as V1 (mm/s), the maximum value is defined as V2 (mm/s), and a shortest distance between the surface of the conveyor and the surface of the upper rectifying plate at the forefront portion of the conveyor is defined as H (mm), and the air blower controls the airflow so as to satisfy the following expression:
V2=V1×(H−10)/5.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(16) Hereinafter, an exemplary embodiment of the present disclosure will be described with reference to the drawings.
Exemplary Embodiment
(17)
(18) The sorting device includes conveyor 1 as one example of a conveyance device, first assist nozzle 6 as one example of a first air blower, identification device 3 as one example of an identification part, first upper rectifying plates 7A, second upper rectifying plate 7C, lower rectifying plate 7B, first nozzle group 5A, second nozzle group 5B, and third nozzle group 5C as one example of a plurality of injectors, and second assist nozzle 10 as one example of a second air blower. Furthermore, the identification device also includes control device 90. Control device 90 controls operations of conveyor 1, first assist nozzle 6, identification device 3, and the plurality of nozzle groups 5A, 5B, 5C, and second assist nozzle 10. The sorting device is a sorting device that sorts a specific material type matter and another material type matter from sorting objects in which the specific material type matter and the other material type matter other than the specific material type matter are mixed. The first air blower and the second air blower function as one example of an air blower. First upper rectifying plates 7A and second upper rectifying plate 7C function as examples of an upper rectifying plate.
(19) In
(20) Above a forefront vicinity of conveyor 1 is disposed identification device 3. When each of small resin pieces 2 on conveyor 1 passes under identification device 3, composition of the relevant small resin piece 2 is identified by identification device 3, and at the same time, position information on conveyor 1 is also acquired by identification device 3.
(21) Above conveyor forefront portion 4 is disposed first assist nozzle 6 as one example of the first air blower that generates first airflow 9. Along a blowing-out direction of a blowing-out port of first assist nozzle 6 from conveyor forefront portion 4 of conveyor 1 is formed flight path T of small resin pieces 2, which gradually curves downward.
(22) Above flight path T of small resin pieces 2, the plurality of planar first upper rectifying plates 7A are disposed adjacent to one another along flight path T from a forefront portion of first assist nozzle 6 to a downstream side of flight path T.
(23) Under flight path T of small resin pieces 2, and obliquely below conveyor forefront portion 4, planer lower rectifying plate 7B is disposed along flight path T.
(24) Between the adjacent plurality of first upper rectifying plates 7A are disposed a plurality of nozzles of first nozzle group 5A as an example of an upstream-side injector, whose blowing-out ports are directed to flight path T. At a downstream-side end portion of first upper rectifying plate 7A on the downstream side of the plurality of first upper rectifying plates 7A are disposed a plurality of nozzles of second nozzle group 5B as one example of an injector in an intermediate portion, whose blowing-out ports are directed to flight path T.
(25) On the further downstream side of the nozzles of second nozzle group 5B, planar second upper rectifying plate 7C is disposed along flight path T. At a downstream-side end portion of second upper rectifying plate 7C are disposed a plurality of nozzles of third nozzle group 5C as one example of a downstream-side injector, whose blowing-out ports are directed to flight path T.
(26) Small resin pieces 2 shot from flight path T are collected in any of four of first to fourth sections 20A, 20B, 20C, 20D partitioned by type by three partition plates 8 different in height and disposed below flight path T.
(27) Moreover, in
(28) First assist nozzle 6 above conveyor forefront portion 4 is disposed so that a nozzle forefront of first assist nozzle 6 is located in the vicinity of a surface of first upper rectifying plate 7A on the upstream side. This disposition allows first airflow 9 supplied from first assist nozzle 6 to flow along the surface of first upper rectifying plate 7A immediately after the blowing-out by Coanda effect, and to gradually spread as it flows downstream.
(29) On the other hand, second airflow 11 supplied from second assist nozzle 10 flows along the surface of conveyor 1 in the conveyance direction of conveyor 1 at the wind velocity equivalent to conveyor conveyance velocity V0, flows out from conveyor forefront portion 4 toward flight path T of small resin pieces 2, and gradually spreads as it flows downstream.
(30) Thus, wind velocity distribution of a combined airflow of first airflow 9 and second airflow 11 in the Z axis direction at position x in the X axis direction including flight path T is wind velocity distribution of a combined airflow formed by combining, at conveyor forefront portion 4, first airflow 9 from first assist nozzle 6 at conveyor forefront portion 4 and second airflow 11 supplied from second assist nozzle 10.
(31) When second airflow 11 is supplied from second assist nozzle 10 so that second airflow 11 has the wind velocity equivalent to conveyance velocity V0 of conveyor 1 at conveyor forefront portion 4, small resin pieces 2 that fly out of conveyor forefront portion 4 has a relative velocity 0 and substantially do not receive the air resistance immediately after the flying-out. In addition, first airflow 9 at the wind velocity higher than second airflow 11 at conveyor forefront portion 4 is supplied to the surface vicinity of first upper rectifying plate 7A on the upstream side from first assist nozzle 6, by which first airflow 9 flows along the surface of first upper rectifying plate 7A on the upstream side by the Coanda effect. Thus, first airflow 9 passes above small resin pieces 2 immediately after the flying-out, and gradually spreads downstream. The wind velocity distribution of the combined airflow resulting from combining first airflow 9 and second airflow 11 can increase the wind velocity of the combined airflow along flight path T, and at all positions on flight path T, small resin pieces 2 have the relative velocity 0, and can be substantially prevented from receiving the air resistance.
(32) This makes the flight variation of small resin pieces 2 small, and the resin of the relevant specific material type among small resin pieces 2 can pass the position where the resin receives the pulse air of third nozzle group 5C. Thus, at the moment when the resin passes the position where the resin receives the pulse air of the nozzles of third nozzle group 5C, the pulse air is injected from third nozzle group 5C under the control by control device 90, based on information from identification device 3, and only the resin of the relevant specific material type can be shot from flight path T with high accuracy.
(33) As one configuration example, for example, only small resin pieces 2 of PS among small resin pieces 2 are shot from flight path T by first nozzle group 5A, only small resin pieces 2 of PP among small resin pieces 2 are shot from flight path T by second nozzle group 5B, and only small resin pieces 2 of ABS among small resin pieces 2 are shot from flight path T by third nozzle group 5C. As to small resin pieces 2 shot from flight path T, small resin pieces 2 of PS are collected in first section 20A, small resin pieces 2 of PP are collected in second section 20B, small resin pieces 2 of ABS are collected in third section 20C, and small resin pieces 2 of the resin of the other types are collected in fourth section 20D.
(34) This can increase the wind velocity of the combined airflow along flight path T so that small resin pieces 2 as the sorting objects substantially do not receive the air resistance. This substantially prevents small resin pieces 2 from receiving the air resistance regardless of the shapes, the areas, or the weights of small resin pieces 2 even if the flight distance is long. Therefore, the flight variation of small resin pieces 2 can be suppressed, the shooting accuracy is improved, so that only the relevant specific material type can be sorted from the other material types to be collected in the relevant section.
(35) Here, the operation of shooting small resin pieces 2 from flight path T by the pulse air is performed as follows.
(36) First, based on the time when small resin pieces 2 pass under identification device 3 on conveyor 1, the times when small resin pieces 2 pass the positions where they receive the pulse air of first nozzle group 5A, second nozzle group 5B, and third nozzle group 5C, respectively are calculated or measured in a passage time acquiring part such as an arithmetic operation part inside control device 90.
(37) Subsequently, based on the position information on conveyor 1 measured in identification device 3, under the control of control device 90, at the moment when relevant small resin pieces 2 of PS among small resin pieces 2 pass position P1 where they receive the pulse air of first nozzle group 5A, the pulse air is injected from first nozzle group 5A toward small resin pieces 2 of PS. Furthermore, at the moment when relevant small resin pieces 2 of PP among small resin pieces 2 pass position P2 where they receive the pulse air of second nozzle group 5B, and at the moment when relevant small resin pieces 2 of ABS among small resin pieces 2 pass position P3 where they receive the pulse air of third nozzle group 5C, the pulse air is injected from the relevant nozzles to relevant small resin pieces 2.
(38) With the above configuration, relevant small resin pieces 2 are shot from flight path T by the pulse air, and the shot resin from flight path T is collected by type in any of the four sections of first to fourth sections 20A, 20B, 20C, 20D partitioned by three partition plates 8.
(39) According to this exemplary embodiment, the wind velocity distribution of the combined airflow from the conveyor surface to the surface of first upper rectifying plate 7A at conveyor forefront portion 4 is made proper distribution described later, which can increase the wind velocity along flight path T so that small resin pieces 2 as the sorting objects substantially do not receive the air resistance. Thereby, even if the flight distance of small resin pieces 2 becomes long, small resin pieces 2 substantially do not receive the air resistance regardless of the shapes, the areas, or the weights of small resin pieces 2, which can suppress the flight variation of small resin pieces 2, and improve the shooting accuracy. Accordingly, the three types of specific material type matters and the other material type matters can be simultaneously sorted with high accuracy from the sorting objects in which the specific material type matters and the other material type matters are mixed. Moreover, in a case where in the series of flight path T, small resin pieces 2 made of the three material types are sorted individually, a sorting purity and a collection yield of small resin pieces 2 of the desired specific material type can be increased.
(40) Here, how the wind velocity distribution of the combined airflow is made the proper distribution will be described in the following, based on a specific example.
Example
(41) A method for more surely sorting will be described in detail, based on an example according to the exemplary embodiment of the present disclosure.
(42) As shown in
(43) the conveyance velocity of conveyor 1 is defined as V0,
(44) a wind velocity in the vicinity of the conveyor surface at conveyor forefront portion 4 is defined as V1,
(45) a maximum wind velocity in the wind velocity distribution in the Z axis direction from the surface of first upper rectifying plate 7A to the surface of conveyor 1 at conveyor forefront portion 4 is defined as V2, and
(46) a shortest distance between the surface of first upper rectifying plate 7A and the surface of conveyor 1 at conveyor forefront portion 4 is defined as H.
(47) Based on distance H, wind velocity V1, and wind velocity V2, the wind velocity distribution from the conveyor surface at conveyor forefront portion 4 to the surface of first upper rectifying plate 7A is made the proper distribution, by which the wind velocity distribution on flight path T of small resin pieces 2 that matches flight path T of small resin pieces 2, and matches the fall velocity of small resin pieces 2 can be obtained. In measuring the wind velocity distribution, measurement points on flight path T are defined as follows. First, a point of conveyor forefront portion 4 on flight path T is defined as P0. A point where small resin pieces 2 pass the position where they receive the pulse air of first nozzle group 5A on flight path T, that is, an intersection point between flight path T and nozzle extension line NE1 of first nozzle group 5A is defined as P1. A point where small resin pieces 2 pass the position where they receive the pulse air of second nozzle group 5B on flight path T, that is, an intersection point between flight path T and nozzle extension line NE2 of second nozzle group 5B is defined as P2. A point where small resin pieces 2 pass the position where they receive the pulse air of third nozzle group 5C on flight path T, that is, an intersection point between flight path T and nozzle extension line NE3 of third nozzle group 5C is defined as P3.
(48) As one example, coordinates of points P0, P1, P2, P3 are P0(X, Z)=(0 mm, 0 mm), P1(X, Z)=(250 mm, 60 mm), P2(X, Z)=(450 mm, 160 mm), and P3(X, Z)=(600 mm, 250 mm).
(49) A horizontal flying-out initial velocity of small resin pieces 2 is, as one example, V0=3 m/s, which is equal to conveyance velocity V0 of conveyor 1.
(50) For all the wind velocities measured in this example, a wind velocity/wind temperature prove made by Tohnic (QA-30) is used.
(51)
(52) In
(53) When this wind velocity distribution is realized, the combined airflow spreads as it flows downward, and in
(54)
(55) In
(56) When this wind velocity distribution is realized, the combined airflow spreads as it flows downward, and in
(57)
(58) In
(59) When this wind velocity distribution is realized, the combined airflow spreads as it flows downward, and in
(60) From the above-described results, the wind velocity distribution in the Z axis direction (the vertical direction) of the combined airflow from the surface of first upper rectifying plate 7A to the surface of conveyor 1 at conveyor forefront portion 4 has maximum value V2 in the range of less than 10 mm in the Z axis direction (downward of the vertical direction) from the surface of first upper rectifying plate 7A. The ratio (V2/V1) obtained by dividing maximum value V2 by wind velocity V1 in the vicinity of the surface of conveyor 1 at conveyor forefront portion 4 is 4 or more, and 12 or less. Furthermore, in the other range, as long as the combined airflow is equal to the wind velocity in the vicinity of the surface of conveyor 1 at conveyor forefront portion 4, the combined airflow spreads as it flows downstream, and the wind velocity of small resin pieces 2 on flight path T matches the increase in the fall velocity. It can be understood that with the foregoing configuration, the proper wind velocity distribution can be realized. Thus, the above-described wind velocity distribution is the proper wind velocity distribution of the combined airflow.
(61) Furthermore, if the following conditions are each satisfied;
(62) in distance H=30 mm, V2/V1=4.21,
(63) in distance H=50 mm, V2/V1=8.07,
(64) in distance H=70 mm, V2/V1=12.24,
(65) the wind velocity of the combined airflow can be increased along flight path T with high accuracy. Therefore, if a relationship of;
(66) wind velocity V1 (mm/s) in the vicinity of the surface of conveyor 1,
(67) maximum value V2 (mm/s) of the wind velocity distribution in the Z axis direction from the surface of conveyor 1 at conveyor forefront portion 4 to the surface of first upper rectifying plate 7A, and
(68) shortest distance H (mm) between the surface of conveyor 1 at conveyor forefront portion 4 and the surface of first upper rectifying plate 7A mostly satisfies following expression (2), a more preferable state can be attained.
V2=V1×(H−10)/5 (2)
(69)
(70) For evaluation of the sorting accuracy, from small resin pieces 2 made of small resin pieces 2 whose material type is PS, small resin pieces 2 whose material type is PP, and small resin pieces 2 whose material type is ABS, small resin pieces 2 of PS are shot by first nozzle group 5A, small resin pieces 2 of PP are shot by second nozzle group 5B, and small resin pieces 2 of ABS are shot by third nozzle group 5C. The sorting purity and a collection rate when small resin pieces 2 are collected in first to third sections 20A, 20B, 20C partitioned by partition plates 8 are shown. As used sample grain sizes, 240 pieces of samples different in size, which is 10 mm square to 100 mm square, are used, and an average value obtained by performing the sorting three times is employed, and
the sorting purity (%)=(among the small resin pieces collected in the partitioned section, a weight of the desired small resin pieces/a weight of the small resin pieces collected in the partitioned section)×100, and
(71) the collection rate (%)=(among the small resin pieces collected in the partitioned section, the weight of the desired small resin pieces/a weight of the desired small resin pieces included in all the small resin pieces before the sorting)×100 are defined. As a result, from
(72) It can be understood that since when the example of the present disclosure is carried out, the flight variation is suppressed in all flight paths T of small resin pieces 2, the sorting accuracy of PS, PP, and ABS is all favorable.
(73) As a result, it can be understood that the use of the sorting device in the exemplary embodiment of the present disclosure reduces the flight variation and improves the sorting accuracy by increasing the wind velocity along flight path T.
(74) That is, the conventional sorting device has had the flight variation of resin, which enables at most two nozzle groups that inject pulse air to be installed.
(75) In contrast, according to the exemplary embodiment of the present disclosure, the wind velocity can be increased along flight path T so that small resin pieces 2 as the sorting objects substantially do not receive air resistance. This almost substantially prevents small resin pieces 2 from receiving the air resistance regardless of the shapes, the areas, the weights of small resin pieces 2 even if the flight distance of small resin pieces 2 becomes long, and the flight variation can be suppressed, so that the shooting accuracy can be improved. In this manner, since the wind velocity is increased along flight path T so that small resin pieces 2 as the sorting objects substantially do not receive the air resistance, at least three nozzle groups 5A, 5B, 5C that inject the pulse air can be installed, the sorting device that suppresses the flight variation can be realized, and three types of resins can be simultaneously sorted.
(76) Combining an arbitrary exemplary embodiment or modification of various exemplary embodiments or modifications as needed enables effects that each has to be exerted. Moreover, combination of exemplary embodiments, combination of examples, or combination of an exemplary embodiment and an example is possible, and combination of characteristics in different exemplary embodiments or examples is also possible.
(77) The sorting device of the present disclosure can increase sorting purity and collection yield of small pieces of desired specific material types even when small pieces as sorting objects made of three material types are sorted individually in a series of flight path, and can be applied to resource circulation of materials as a sorting device that recycles small pieces of specific material types included in waste home electric appliances or general wastes.