Motor control apparatus having a function of detecting miswiring
09813010 · 2017-11-07
Assignee
Inventors
Cpc classification
G01R31/67
PHYSICS
H02P29/60
ELECTRICITY
G05B2219/42301
PHYSICS
H02P29/024
ELECTRICITY
International classification
H02H3/00
ELECTRICITY
H02P29/60
ELECTRICITY
H02P29/024
ELECTRICITY
Abstract
A motor control apparatus according to one aspect of the present invention is configured to be connected to a motor by a wiring line, and includes: a motor driving unit for driving a motor; a current command unit for commanding supply of current to the motor driving unit; and, a miswiring detecting unit for detecting miswiring of lines connected to motors by acquiring via wiring lines a signal indicating the motor temperature detected by a motor temperature detector provided for the motor, wherein the miswiring detecting unit detects presence or absence of miswiring of the wiring lines, based on the change of the motor temperature when the current command unit commands supply of reactive current to the motor driving unit.
Claims
1. A motor control apparatus configured to be connected to a motor by a wiring line, comprising: a motor driver for driving the motor based on current command supplied through the wiring line connected between the motor driver and the motor; a current commander for commanding supply of current including reactive current to the motor driver through the wiring line; and, a miswiring detector for detecting miswiring of the wiring lines connected to the motor by acquiring via the wiring line a signal indicating a motor temperature detected by a motor temperature detector provided for the motor, wherein the miswiring detector detects the presence or absence of miswiring of the wiring lines, based on the change of the motor temperature when the current commander commands to the motor driver supply of reactive current which is phase current that does not contribute to rotation of the motor.
2. The motor control apparatus according to claim 1, wherein the miswiring detector determines occurrence of miswiring when the difference between a motor temperature detected before the current commander commands supply of reactive current and a motor temperature detected after the current commander commands supply of reactive current is smaller than a first reference value.
3. The motor control apparatus according to claim 1, wherein the miswiring detector acquires information on a position detector temperature from a detector temperature-detecting unit that detects a temperature of a position detector of the motor, via the other wiring line, and wherein the miswiring detector detects presence or absence of miswiring based on the compared result between the detected motor temperature and the detected position detector temperature.
4. The motor control apparatus according to claim 3, wherein the miswiring detector determines occurrence of miswiring when the difference between the detected motor temperature and the detected position detector temperature is greater than a second reference value.
5. A motor control apparatus configured to be connected to n (n≧2) motors via wiring lines, comprising: n motor drivers for driving the respective n motors based on current command through the wiring lines connected between the motor drivers and the motors; n current commanders for commanding supply of current including reactive current to the n motor drivers through the wiring lines; and, miswiring detectors that respectively acquire motor temperature-indicating signals detected by n motor temperature detectors provided for each motor through wiring lines to detect miswiring of the wiring lines connected to the n motors, wherein when the m-th (m≦n) current commander commands to the m-th motor supply of reactive current which is phase current that does not contribute to rotation of the motor, the miswiring detectors detect presence or absence of miswiring based on the change of the motor temperature of the m-th motor.
6. The motor control apparatus according to claim 5, wherein the n current commanders each give a command of supplying a different amount of reactive current from each other, to the respective n motor drivers.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The object, features and advantages of the present invention will be better understood by reading the following description of the embodiments, taken together with the drawings wherein:
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DESCRIPTION OF THE INVENTION
(13) Referring now to the drawings, motor control apparatuses according to the present invention will be described.
First Embodiment
(14) To begin with, a motor control apparatus according to the first embodiment of the present invention will be described with reference to the drawings.
(15) Next description will be made on a method of detecting miswiring in the motor control apparatus according to the first embodiment of the present invention. First, as shown in
(16) In the example of
(17) Use of the above method enables detection of miswiring even if the rotors of the motor A (10A) and motor B (10B) are in the same phase. The motor temperature detector 20A detects the temperature of, for example, windings of the motor.
(18) As the miswiring determining method performed at the miswiring detecting unit 4A, the following two methods can be considered.
(19) [1] The First Determining Method
(20) The initial temperature Ta1 before supply of reactive current and the temperature Ta2 after supply of reactive current are compared based on a first reference value X as a fixed threshold value. More specifically, the miswiring detecting unit 4A determines the occurrence of miswiring when the difference between the motor temperature Ta1 detected before the current command unit 3A commands supply of reactive current, and the motor temperature Ta2 detected after the current command unit 3A commands supply of reactive current is smaller than the first reference value X.
(21) For example, it is determined that no miswiring exists if (Ta2−Ta1)≧X and miswiring exists if (Ta2−Ta1)<X.
(22) [2] The Second Determining Method
(23) The temperature Ta of a motor to be examined and the temperature Tb of another motor to which no reactive current is applied are compared based on a fixed threshold value X.
(24) For example, it is determined that no miswiring exists if (Ta−Tb)≧X and miswiring exists if (Ta−Tb)<X.
(25) The above two determining methods will be explained in detail. First, the above first determining method [1] will be described.
(26) First, at Step S101 the initial temperature Ta1 before supply of reactive current to the motor A is detected. Specifically, the miswiring detecting unit 4A of the motor control apparatus A (101A) receives a signal indicating the motor temperature detected by the motor temperature detector provided at the motor, via a wiring line. At this stage, when wiring has been correctly connected, the motor temperature of the motor A (10A) detected by the motor temperature detector 20A is sent to the miswiring detecting unit 4A. On the other hand, when there is miswiring such that the motor control apparatus A (101A) and the motor B (10B) are connected by the wiring line 30A as shown in
(27) Next, at Step S102 the current command unit 3A gives a command of supplying reactive current to the motor driving unit 2A inside the motor control apparatus A (101A). The commanded reactive current is supplied from the motor control apparatus A (101A) to the motor A (10A) via a power line (not shown). Since the reactive current is a phase current that will not contribute to rotation of the motor, the rotor of the motor A (10A) will not be rotated by the supplied reactive current. However, since the reactive current is consumed as heat through the coil resistance in the motor A, the temperature of the motor A (10A) rises.
(28) Then, at Step S103, the temperature Ta2 after reactive current has flowed through the motor A (10A) is detected. In the example shown in
(29) Next, at Step S104 it is determined whether or not the following expression (1) holds: —
(Ta2−Ta1)>X (1)
(30) The first reference value X is a predetermined threshold value and preferably set at such a value as to be greater than the variation of temperature resulting from environmental change and smaller than the temperature rise resulting from supply of reactive current.
(31) In the example shown in
(32) On the other hand, differing from
(33) As described above, according to the first determining method, it is possible to detect presence or absence of miswiring by the miswiring detecting unit 4A of the motor control apparatus A (101A) alone.
(34) Next, the second determining method [2] will be described with reference to
(35) First, at Step S201 the current command unit 3A gives a command of supplying reactive current to the motor driving unit 2A inside the motor control apparatus A (101A). The commanded reactive current is supplied from the motor control apparatus A (101A) to the motor A (10A) via a power line (not shown). The reactive current is a phase current that will not contribute to rotation of the motor, so that the rotor of the motor A (10A) will not be rotated by the supplied reactive current. However, since the reactive current is consumed as heat through the coil resistance of the motor A, the temperature of the motor A (10A) rises.
(36) Then, at Step S202, the temperature Ta after the supply of reactive current to the motor A is detected. Specifically, as shown in
(37) Next, at Step S203 the temperature Tb of the motor B (10B) as another motor with no reactive current supplied is detected. In the example shown in
(38) Next, at Step S204 it is determined whether or not the following expression (2) holds: —
(Ta−Tb)>X (2)
(39) X is a predetermined threshold value and preferably set at such a value as to be greater than the variation of temperature resulting from environmental change and smaller than the temperature rise resulting from the supply of reactive current.
(40) In the example shown in
(41) On the other hand, differing from
(42) As above, according to the second determining method, it is possible to detect presence or absence of miswiring instantly based on the motor temperatures detected by multiple miswiring detecting units.
(43) As described above, according to the motor control apparatus according to the first embodiment of the present invention, since supply of reactive current to the motor will not turn the motor, it is possible to detect the presence or absence of miswiring in a safe manner.
Second Embodiment
(44) Next, a motor control apparatus according to the second embodiment of the present invention will be described with reference to the drawings.
(45) As shown in
(46) Since Tma and Tda are considered to be practically equal to each other if wiring is correctly connected, it is possible to determine that there is no miswiring if the absolute value of the difference between the two is small. On the other hand, if miswiring is taking place, the difference between Tma and Tda becomes conspicuous, so that it is possible to determine that there is miswiring when the difference between the two becomes large and greater than the predetermined threshold value.
(47) In the example shown in
(48) On the other hand, the detector temperature-detecting unit 40A provided for the motor A (10A) is connected to the motor control apparatus B (102B) via a second wiring line 50B while the detector temperature-detecting unit 40B provided for the motor B (10B) is connected to the motor control apparatus A (102A) via a second wiring line 50A so that miswiring has occurred. Though, in
(49) The miswiring detecting procedure of the motor control apparatus according to the second embodiment of the present invention when the above miswiring has occurred will be described with reference to the flow chart shown in
(50) First, at Step S301 the current command unit 3A gives a command of supplying reactive current to the motor driving unit 2A inside the motor control apparatus A (102A). The commanded reactive current is supplied from the motor control apparatus A (102A) to the motor A (10A) via a power line (not shown). The reactive current is a phase current that will not contribute to rotation of the motor, so that the rotor of the motor A (10A) will not be rotated by the supplied reactive current. However, since the reactive current is consumed as heat through the coil resistance of the motor A, the temperature of the motor A (10A) rises.
(51) Then, at Step S302, the temperature Tma of the motor temperature-detector 20A of the motor A (10A) is detected. The detected motor temperature Tma of the motor A is transmitted from motor temperature detector 20A to the miswiring detecting unit 4A of the motor control apparatus A (102A) via the third wiring line 60A. Since the third wiring line 60A is correctly connected, it is expected that the motor temperature Tma is higher than normal state.
(52) Next, at Step S303 the temperature Tda of the detector temperature-detecting unit 40A of the motor A (10A) is detected. In this case, as shown in
(53) Next, at Step S304 it is determined whether or not the following expression (3) holds.
|Tma−Tda|≦Y (3)
(54) Here, Y is a predetermined threshold value or the second reference value. It is determined that no miswiring exists when Ex. (3) holds and miswiring has occurred otherwise.
(55) In the example shown in
(56) Differing from
(57) As described above, the motor control apparatus of the second embodiment of the present invention, will not receive any influence of heat transfer from the open air and from the machine body, hence can determine whether or not miswiring has occurred, in a more precise manner than the control apparatus of the first embodiment.
Third Embodiment
(58) Next, a motor control apparatus according to the third embodiment of the present invention will be described with reference to the drawings.
(59) It is also preferable that the n current command units 3A to 3Z each give a command of supplying a different amount of reactive current from each other, to respective n motor driving units 2A to 2Z.
(60) Referring now to
(61) For example, it is assumed that when reactive current Ia is supplied to the motor A, reactive current Ib is supplied to the motor B, . . . and reactive current Iz is supplied to the motor Z, the temperatures of the motors rise by ΔTa, ΔTb . . . ΔTz, respectively when the reactive currents are supplied. In this case, if the correlation between the value of reactive current and the value of temperature rise is known, it is possible to identify the place where miswiring has occurred from the value of temperature rise.
(62) As shown in
(63) On the other hand, as shown in
(64) As above, when the initial temperatures of motors A, B, . . . , Z before supply of reactive current are represented as Ta1, Tb1, . . . , Tz1 and the temperature after supply of reactive current is represented as Ta2, Tb2, . . . , Tz2, it is possible to determine that no miswiring exists if all the following equations hold:
Ta2−Ta1=ΔTa
Tb2−Tb1=ΔTb
. . .
Tz2−Tz1=ΔTz.
(65) On the other hand, when Ta2−Ta1=ΔTz, it is possible to determine that the motor control device A is miswired to the motor Z by a signal line.
(66) Next, the method of detecting the presence or absence of miswiring using the motor control apparatus according to the third embodiment of the present invention will be described using a flow chart shown in
(67) First, at Step S401, the initial temperatures Ta1, Tb1, . . . , Tz1 of the motors A, B, . . . , Z are detected. Specifically, the miswiring detecting units 4A, 4B, . . . , 4Z acquire the detected values of the temperature of the motors A, B, . . . , Z, output from the motor temperature detectors 20A, 20B, . . . , 20Z before supply of reactive current, via wiring lines 30A, 30B, . . . , 30Z, respectively.
(68) Next, at Step S402, reactive currents Ia, Ib, . . . , Iz, differing from each other, are supplied to the motors A, B, . . . , Z, respectively. Herein, it is assumed that the reactive currents are supplied via the power lines that connect between motors A, B, . . . , Z and motor control devices 103A, 103B, . . . , 103Z while the power lines are correctly connected.
(69) Next, at Step S403, temperatures Ta2, Tb2, . . . , Tz2 after supply of reactive current to motors A, B, . . . , Z, are detected.
(70) Next, at Step S404 it is determined whether the difference between Ta2 and Ta1 is equal to or not equal to ΔTa, the known temperature. When Ta2−Ta1=ΔTa does not hold, it is determined that miswiring exists at Step S408, and the sequential procedure is ended.
(71) On the other hand, at Step S404, when Ta2−Ta1=ΔTa holds, it is determined that the signal line between the motor A and the motor control device A is correctly connected, and detection of miswiring of the motor B afterwards follows.
(72) Next, at Steps S405 to S406, it is sequentially determined whether or not Tb2−Tb1=ΔTb, . . . , Tz2−Tz1=ΔTz hold. When a certain equation does not hold, it is determined that miswiring exists at Step S408, and the sequential procedure is ended. On the other hand, when all the equations for all the motors A to Z have held, it is determined that no miswiring exists.
(73) Although the above description was given by taking an example in which it is determined whether miswiring exists or not at Step S408, it is possible to identify the miswiring places of wiring lines between motors and motor control devices, by comparing the temperature rise before and after supply of reactive current with the known value.
(74) Further, the above description was given by taking an example in which the procedure is ended when a miswiring is detected at Step S408. However, not limited to this, it is also possible to identify the places of miswiring of all the motors by detecting the presence or absence of miswiring of the other motors after detection of a miswiring.
(75) As described above, according to the motor control apparatus of the third embodiment of the present invention, it is possible to easily determine the existence of miswiring when multiple motors use identical detectors or at the time of tandem driving. Further, in a mechanical configuration that drives one axis by use of multiple motors, even if the rotor positions are in phase, it is possible to detect miswiring of signal lines based on reactive current commands to motors and temperature rises of motors without driving the motors. Further, supplying different levels of reactive current makes it possible to detect a multiple number of miswirings at the same time.
(76) As has been described heretofore, according to the motor control apparatus of the embodiments of the present invention, it is possible to detect miswiring safely without rotating motors at the driving of the machine.