System and method for the capture and use of heat from the wastewater of commercial dishwashers
11262100 · 2022-03-01
Inventors
Cpc classification
F25B2700/2117
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A47L15/0076
HUMAN NECESSITIES
Y02B40/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A47L15/4291
HUMAN NECESSITIES
F25B2700/1933
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B30/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D3/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/1931
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B25/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A47L15/0047
HUMAN NECESSITIES
F25B2700/2116
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/13
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F25B2400/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D5/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A47L2401/06
HUMAN NECESSITIES
F24D11/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B30/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24H4/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D11/0214
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A47L15/4214
HUMAN NECESSITIES
A47L15/0078
HUMAN NECESSITIES
F25B2700/21175
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24H4/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A47L15/00
HUMAN NECESSITIES
F25B30/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B30/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Systems and methods for providing hot water to a commercial dishwasher are provided. A first heat exchanger is provided in a first enclosure, and is used to heat water from a cold water source. The heated water is provided to the commercial dishwasher for use. A second heat exchanger is provided in a second enclosure, and is used to collect waste heat from the wastewater of the commercial dishwasher. A refrigerant coil loop passes through the first heat exchanger and the second heat exchanger, and allows for the use of the waste heat. The first heat exchanger is a condenser provided within a condenser chamber, the condenser connected to a compressor. The second heat exchanger is an evaporator within an evaporator chamber, the evaporator connected to an expansion valve.
Claims
1. A system for providing hot water to a commercial dishwasher, the dishwasher having a hot water inlet and a wastewater outlet, the system comprising: a first heat exchanger connected to the hot water inlet of the dishwasher and to a cold water source, said first heat exchanger having a condenser therein; a second heat exchanger connected to the wastewater outlet of the dishwasher, said second heat exchanger comprising an evaporator chamber having an evaporator positioned therein, said evaporator chamber adapted to cool hot water received from the wastewater outlet of the dishwasher, said evaporator chamber comprising a plumbing trap; and a coil loop having a refrigerant therein, said coil loop passing said refrigerant through a compressor and into said condenser of said first heat exchanger, said coil loop passing said refrigerant from said condenser of said first heat exchanger through an expansion valve and into said evaporator of said second heat exchanger.
2. The system of claim 1, said first heat exchanger and said compressor being positioned in a first enclosure, said second heat exchanger and said expansion valve being positioned in a second enclosure.
3. The system of claim 2, said second enclosure being positioned adjacent the wastewater outlet of the dishwasher.
4. The system of claim 2, further comprising: a pump positioned between the wastewater outlet of the dishwasher and said second enclosure.
5. The system of claim 1, said condenser being positioned within a condenser chamber, said condenser chamber adapted to heat cold water received from the cold water source therein.
6. The system of claim 1, further comprising: an electrical coil heater positioned between said first heat exchanger and the hot water inlet of the dishwasher.
7. The system of claim 1, further comprising: a temperature sensor positioned to monitor the temperature of said evaporator, and controls in communication with said temperature sensor.
8. A commercial dishwashing system comprising: a dishwasher having a hot water inlet and a wastewater outlet; a first enclosure connected to a cold water source and to said hot water inlet of said dishwasher, said first enclosure having a first heat exchanger therein, said first heat exchanger comprising a condenser adapted to heat cold water from the cold water source and to pass the heated water to said hot water inlet of said dishwasher, said first enclosure comprising: a compressor; and a condenser chamber having said condenser therein, said condenser connected to said compressor, said condenser chamber adapted to receive cold water from the cold water source; a second enclosure connected to said wastewater outlet of said dishwasher, said second enclosure having a second heat exchanger therein, said second heat exchanger adapted to capture heat from wastewater flowing from said wastewater outlet of said dishwasher; and a coil having a refrigerant therein, said coil comprising a loop for passing said refrigerant between said first enclosure and said second enclosure, said compressor and said condenser being fluidly connected inline with said coil.
9. The system of claim 8, said second enclosure comprising: an expansion valve; and an evaporator chamber having an evaporator therein, said evaporator connected to said expansion valve, said evaporator chamber adapted to receive hot wastewater from said wastewater outlet of said dishwasher, said expansion valve and said evaporator being fluidly connected inline with said coil.
10. The system of claim 9, wherein said evaporator chamber comprises a plumbing trap.
11. The system of claim 8, further comprising: a pump positioned between said wastewater outlet of said dishwasher and said second enclosure.
12. The system of claim 9, further comprising: a temperature sensor positioned to monitor the temperature of said evaporator; and controls in communication with said temperature sensor.
13. The system of claim 8, further comprising: a tee positioned between said first enclosure and said hot water inlet of said dishwasher, said tee being connected to a hot water source.
14. A method for providing hot water to a commercial dishwasher, the method comprising: providing a coil loop having a refrigerant therein, said coil loop passing between a first heat exchanger and a second heat exchanger; flowing cold water into said first heat exchanger; compressing the refrigerant; heating the cold water within the first heat exchanger with the compressed refrigerant; flowing the heated water to the commercial dishwasher for use therein; draining the used heated water into a second heat exchanger; expanding the refrigerant; and heating the expanded refrigerant within the second heat exchanger with the drained heated water, said second heat exchanger comprising an evaporator within an evaporator chamber, said used heated water being drained into said evaporator chamber, said evaporator chamber adapted to delay the release of the used heated water.
15. The method of claim 14, further comprising: providing an electrical heater between the first heat exchanger and the commercial dishwasher.
16. The method of claim 14, said first heat exchanger comprising a condenser within a condenser chamber, said cold water being flowed into said condenser chamber.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate various exemplary embodiments, and together with the description, serve to explain the principles of the disclosed embodiments.
(2) For simplicity and clarity of illustration, elements in the figures here are not necessarily drawn to the scale. For example, the dimensions of some elements may be magnified when compared to other elements for clarity. Further, where considered appropriate, reference labels have been repeated among the figures to indicate corresponding or similar elements.
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DETAILED DESCRIPTION OF THE INVENTION
(19) Reference will now be made in detail to the exemplary embodiments of the disclosure, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
(20) This discussion should not be construed, however, as limiting the invention to those particular embodiments; practitioners skilled in the art will recognize numerous other embodiments as well. For definition of the complete scope of the disclosure, the reader is directed to appended claims.
(21) Various embodiments of the present disclosure describe novel and nonobvious methods, systems and apparatuses of heating or cooling liquid. In some embodiments, a heat pump or heat pump facility may transfer thermal energy between a source liquid that may be used by a user (“source liquid”) and a drained waste liquid (“drain liquid”). The heat pump or heat pump facility may include one or more of a compressor, a condenser, an evaporator, a refrigerant, a refrigerant expansion valve, and a refrigerant filter, and a means for carrying the refrigerant in a cycle traversing the compressor, the condenser, the expansion valve and the evaporator. The condenser may be enclosed in a condenser chamber and the evaporator may be enclosed in an evaporator chamber. In various embodiments, the condenser chamber or the evaporator chamber, having a means to allow a flow or volume of liquid in for heat exchange, may be referred to as a heat exchanger. The said means may include, for example, an inlet for a source liquid or drain liquid to flow in or for a volume of the source liquid or drain liquid to collect (e.g., as a reservoir) before it overflows. The said means may additionally include an outlet for the source liquid or drain liquid to flow out from the heat exchanger.
(22) The compressor may heat the refrigerant via compression and the expansion valve may cool the refrigerant via expansion. In some embodiments, the evaporator chamber may include a drain liquid inlet and a drain liquid outlet for heating the source liquid, and the condenser chamber may include a cold liquid inlet and a hot liquid outlet for heating the source liquid. In further embodiments, the evaporator chamber may include a hot source liquid inlet and cold source liquid outlet for cooling the source liquid, and the condenser chamber may include a hot liquid inlet and cold liquid outlet for cooling the source liquid.
(23) In some embodiments, in addition to or as an alternative to an expansion valve, another pressure-lowering device may be used (e.g., metering device, capillary tube, a work-extracting device, a turbine, etc.).
(24) Some embodiments have applications in residential and commercial buildings, and industrial processes. For example, in residential applications, some embodiments of the present disclosure can be used in central water heating. Some aspects can also be used as point of use applications in washroom sinks, showers and kitchen sinks. In commercial settings, some embodiments described herein can be used for central water heating and cooling. Some aspects of the present disclosure can also be used as point-of-use applications as in commercial wash basins, common showers, kitchens, dishwashers, cloth washers, etc. In industrial settings, some embodiments of the present disclosure can be used for heating and cooling of various liquids used in food and beverage processing, e.g., milk, alcohol, water, chemicals etc.
(25) The liquid to liquid heat pump can facilitate a heat transfer between two liquids, e.g., Liquid “A” and Liquid “B”, through the use of a refrigerant. In some embodiments, a refrigerant may be volatile evaporating and condensing fluid, in its gaseous state, which may be pressurized and circulated through the system, e.g., by a compressor. The refrigerant can travel through a means for carrying the refrigerant in a cycle (e.g., “cyclical pathway”) traversing the compressor, the condenser, the expansion valve and the evaporator. the means may include, but are not limited to, a coil, a pipe, a pathway through various chambers (e.g., a condenser chamber, an evaporator chamber, etc.), a conduit, or a continuous space. As the refrigerant travels through these means, the temperature of the refrigerant may rapidly change depending on how the refrigerant is altered. For example, as the refrigerant travels through the compressor, the compression of the refrigerant caused by the compressor may rapidly heat up the refrigerant. The resulting hot and pressurized refrigerant may enter the condenser chamber where the heat exchanger carrying the refrigerant may come in contact with cold Liquid “A” from the supply line. Heat transfer may occur between the heated refrigerant and the Liquid “A,” resulting in hot liquid.
(26) Likewise, the coil carrying the refrigerant may enter an expansion valve, where expansion of the refrigerant caused by the expansion valve may rapidly cool down the refrigerant. The resulting cold refrigerant may enter the evaporator chamber where the heat exchanger carrying the refrigerant may come in contact with Liquid “B” from the liquid input line. Heat transfer may occur between the cold refrigerant and the Liquid “B”, resulting in a flow of heat from the liquid to the refrigerant.
(27) The process of heat transfer in the evaporator chamber may allow for the cool refrigerant to warm up before it enters into the compressor for raising its pressure and temperature.
(28) In some embodiments, e.g., for heating liquids, Liquid “A” can be the source liquid and Liquid “B” can be the drain liquid. For examples, liquid B can be a drained water or waste water. In some embodiments, e.g., for cooling liquids, Liquid “A” can be the drain liquid and Liquid “B” can be the source liquid. For examples, liquid A can be a drained water or waste water.
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(30) Referring to
(31) Drain liquid input line, indicated by 109, 209 and 309, may be a building's drain line and/or the line under a sink and/or shower of a kitchen and/or bathroom. The drain liquid input line may divert waste liquid after use into the drain liquid inlet (110, 210 and 310) of the evaporator chamber (170, 270 and 370). As will be described in this section, thermal energy may be extracted from the drain liquid. The cold drain liquid may be exported out through the drain liquid outlet (111, 211 and 311), into the drain liquid output line (112, 212 and 312).
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(33) The hot source liquid indicated by 401 may be supplied through a hot liquid supply line (402). This hot liquid may enter the evaporator chamber (470) at the junction (403). As will be described in this section, the hot liquid may be cooled to produce a cooler liquid (“cold liquid”) that may leave the evaporator chamber (470) from a cold liquid outlet (404). From this cold liquid outlet, the cold liquid supply line (405) may deliver the cold liquid for use in the shower.
(34) Thermal transfer between two liquids, designated as liquid “A” and liquid “B” for simplicity, may be accomplished by at least one ‘liquid to liquid heat pump’ (500), e.g., as depicted in
(35) When the refrigerant travels through the compressor (504), the high pressure compression may rapidly heat the refrigerant. The heated refrigerant carried within the coil (501) may enter the condenser (530). The cold inlet (506) may allow entry of the cold liquid “A” into the condenser chamber (550). There, the cold liquid “A” may come in contact with the condenser (530) containing the hot refrigerant. Heat transfer may occur between the heated refrigerant and the cold liquid “A”. The heated liquid “A” may flow out of the hot liquid outlet (507).
(36) When the refrigerant carried by the coil (501) enters the expansion valve (505), the expansion may rapidly cool the refrigerant. The resulting cold refrigerant carried by the coil (501) may enter the evaporator (540) in the evaporator chamber (570). The liquid inlet (510) may allow entry of the liquid “B” which may be hotter than the refrigerant. This liquid “B” may come in contact with the cold refrigerant within the evaporator (540). Heat transfer may occur between the cold refrigerant and the hotter liquid “B”. This heat transfer may facilitate the flow of heat from the liquid “B” back into the cold refrigerant. Once the heat is extracted, the resulting cooler liquid “B” may flow out through the liquid outlet (511).
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(38) For heating a source liquid using the heat extracted from a drain liquid, the refrigerant at temperature T.sub.r0 and pressure P.sub.r0 (601) may be compressed by a compressor to the pressure P.sub.r1 and heated to temperature T.sub.r1 (602) using electricity (610). The refrigerant may transfer the heat (620) to the source liquid (603, 606). Through this process, the refrigerant may cool to temperature T.sub.r2 and the source liquid may heaten up. The resulting hot source liquid may be used by users (e.g., to wash hands or the body, clean dishes, use in industrial production, etc.) and may go to a drain after use (607). The cold refrigerant may undergo an expansion to the pressure P.sub.r2 through the expansion valve (604), and this process may further cool the refrigerant to the temperature, T.sub.r3. The drain liquid, being hotter than the refrigerant, may transfer heat (630) to the cold refrigerant (605). The refrigerant may be heated to temperature T.sub.r4 and may return to the compressor to repeat the cycle (e.g., one or more of the steps described above for heating a source liquid).
(39) For cooling a source liquid, the hot source liquid (706) may cool down (707) by transferring its heat (740) to the refrigerant (705). The resulting cold liquid may be used by users, and before going to the drain after use (708). Furthermore, the refrigerant at the temperature T.sub.r0 and pressure T.sub.r0 (701) may be compressed by compressor to the pressure PH and may be heated to the temperature T.sub.r1 (702) using electricity (720). The refrigerant may transfer the heat (730) to the drain liquid (703, 709). Thereafter, the heated drain liquid may exit (710). Through this process, the refrigerant may cool to the temperature T.sub.r2. The cold refrigerant may undergo expansion to the pressure P.sub.r2 through the expansion valve (704) and this may further cool the refrigerant to the temperature T.sub.r3. The source liquid, being hotter than the refrigerant, may transfer heat (740) to the cold refrigerant (705), as discussed earlier. The refrigerant may get heated to the temperature T.sub.r4 and may return to the compressor to repeat the cycle (e.g., one or more of the steps described above for cooling a source liquid).
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(45) It is contemplated similar methods presented above may be used for the assembly of a drain liquid based liquid cooler. In some embodiments, the methods of assembly or retrofitting may further include activating the transporting of the refrigerant through the cyclical pathway of a drain liquid based liquid heating system described above. The activation may be powered by an electric source (not shown).
(46) It is contemplated that one or more components of the assembled drain liquid based liquid heating or cooling system may perform or be used to perform a method of drain liquid based liquid heating or cooling. For example, for drain liquid based liquid heating, one method may include activating the transporting of a refrigerant through a cyclical pathway comprising of two or more heat exchangers, the compressor, and the expansion valve. For example, a heat pump comprising of the above-described component may be activated, e.g., by turning on a power. The compressor may heat the refrigerant via compression, and the expansion valve may cool the refrigerant via expansion. The method may further include: receiving, at the second heat exchanger 1213, a flow or a volume of the source liquid that is desired by a user to be heated. The outlet for the source liquid 1217 may be enabled to have the source liquid flow for use by the user. For example, a faucet may be turned on, allowing water (a liquid) to flow for use by a user seeking to wash hands. An inlet 1223 may enable the drain liquid to drain down from a sink 1221. The first heat exchanger 1215 may receive a flow or a volume of the drain liquid. The method may further include facilitating the exchange of heat from the flow or the volume of the drain liquid to the refrigerant at the first heat exchanger, and facilitating the exchange of heat from the refrigerant to the flow or the volume of the source liquid received at the second heat exchanger 1213. Thus, the source liquid, as a result of the heat exchange, may be heated. The outlet for the source liquid 1217 may thus enable the flow of the heated source liquid.
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(48) It will be understood that each of the elements described above, or two or more together may also find a useful application in other types of apparatus and methods differing from the type described above.
(49) Referring to
(50) The system 1400 of the present invention has a first enclosure 1408 and a second enclosure 1410. The first enclosure 1408 is provide to heat cold water, and contains a first heat exchanger 1450, preferably having a condenser, and other components as described hereinbelow. The first enclosure 1408 has a cold water inlet 1412 which is connected to a source of cold water, and a hot water outlet 1414 which extends outwardly therefrom and is connected to the hot water inlet 1404 of the commercial dishwasher 1402. The hot water line 1416 extends between the hot water outlet 1414 of the first enclosure and the hot water inlet 1404 of the commercial dishwasher 1402.
(51) A coil loop 1418 is established between the first enclosure 1408 and the second enclosure 1410. The coil loop 1418 passes a refrigerant in a loop between the first enclosure 1408 and the second enclosure 1410. The second enclosure 1410 captures waste heat from the wastewater of the dishwasher, and contains a second heat exchanger 1452, preferably having an evaporator, and is described hereinbelow. A drain outlet 1422 is provided at one end of the second enclosure 1410 and is connected to the restaurant's drain system.
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(53) Water flowing into the first enclosure 1408 from the cold water inlet 1412 enters the condenser chamber 1428. The water is then heated through heat exchange with the heated and compressed refrigerant within the condenser 1426. This heated water then passes outwardly of the first enclosure 1408 via the hot water outlet 1414.
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(55) After the dishwasher cycle, the heated wastewater passes through the drain 1406 of the commercial dishwasher 1402. The water from the drain 1406 passes into the inlet 1420 of the second enclosure 1410. This hot water then enters evaporator chamber 1434.
(56) The refrigerant in the cooling line, coming from the first enclosure 1408 enters the second enclosure 1410. An expansion valve 1430 is provided, which cools the refrigerant by expansion. This cooled refrigerant in the coil loop 1418 then enters the evaporator 1432 within the evaporator chamber 1434. The cooled refrigerant in the coil loop 1418 collects heat in a heat exchange relationship with the heated wastewater in the evaporator chamber 1434.
(57) Preferably, the evaporator chamber 1434 has a structure suitable for holding or delaying the release of the heated wastewater for period of time so as to more efficiently capture the heat from the heated wastewater. For example, a plumbing trap may be used in this application. Once the water has passed through the evaporator chamber 1434, the water then goes through the drain outlet 1422 into the drain system of the restaurant or other facility.
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(59) Adjacent the pump 1438 is shown an optional filter 1439. The filter 1439 can be provided on the drain water line between the commercial dishwasher 1402 and the second enclosure 1410. The filter 1439 operated to ensure that drain water entering the evaporator chamber 1434 of the second enclosure 1410 is clean and does not clog the system.
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(61) The present invention is also modular. In some cases, within the concept of the present invention, it may be desired to utilize more than one first enclosures/compressor units to achieve a required heat capability or water flow. Additionally, a single first enclosure may be connected to more than one dishwasher, or a dishwasher and another system(s) that may require hot water, such as a sink. Drain water from the sink could be fed into the second enclosure 1410 with appropriate plumbing. Similarly, multiple second enclosures or second heat exchangers can be provided to more efficiently capture waste heat from the wastewater of the commercial dishwasher.
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(63) The present invention is able to efficiently provide hot water at 180° F., with up to 160° F. water being available without boosting with an electrical coil heater. The system of the present invention significant reduces energy usage for restaurant and other facilities utilizing commercial dishwashers.
(64) While certain novel features of this disclosure have been shown and described and are pointed out in the annexed claims, it is not intended to be limited to the details above, since it will be understood that various omissions, modifications, substitutions and changes in the forms and details of the device illustrated and in its operation can be made by those skilled in the art without departing in any way from the spirit of the present disclosure. Of particular note, this disclosure covers embodiments where other liquids instead of liquid are being used.
(65) The foregoing disclosure and description of the invention is illustrative and explanatory thereof. Various changes in the details of the illustrated construction can be made within the scope of the appended claims without departing from the true spirit of the invention. The present invention should only be limited by the following claims and their legal equivalents.