APPARATUS FOR COMMINUTING ORE, COMPRISING A HYDRAULIC SPRING DEVICE, AND ASSOCIATED METHOD
20170312752 · 2017-11-02
Inventors
Cpc classification
B02C19/005
PERFORMING OPERATIONS; TRANSPORTING
B02C7/14
PERFORMING OPERATIONS; TRANSPORTING
B02C19/0012
PERFORMING OPERATIONS; TRANSPORTING
B02C23/12
PERFORMING OPERATIONS; TRANSPORTING
International classification
B02C19/00
PERFORMING OPERATIONS; TRANSPORTING
B02C7/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A device for comminuting ore and/or slag is contemplated. The device may be comprising an ore feeding unit for feeding ore which is to be comminuted to a first pulverizer, said first pulverizer being composed of at least of two comminuting elements which can be moved relative to each other, said elements forming together at least one comminuting space for the ore which is to be comminuted, such that, by a relative movement in the form of a rotation about the rotational axis of at least one of the two comminuting elements the ore which is to be comminuted is at least partially pulverized. One or more accelerating elements, in particular protrusions, are provided on at least one of the comminuting elements, said accelerating elements being arranged in particular on the end face of at least one of the two comminuting elements and accelerating and comminuting the ore to be comminuted by the rotation of one of the two comminuting elements. An intermediate space is provided between the two comminuting elements and/or in at least one of the two comminuting elements, through which space the pulverized ore, during the rotation, is transported from the center of rotation toward the outside and away from the two comminuting elements. At least one of the two comminuting elements is operatively connected to a hydraulic spring pressure device, said hydraulic spring pressure device being designed such that the comminuting element to which it is operatively connected is variably resiliently mounted in the direction of the other comminuting element depending on an adjustable hydraulic spring pressure control unit.
Claims
1.-9. (canceled)
10. A device for comminuting ore material and/or slag comprising: an ore feeding unit for feeding ore to be comminuted to a first pulverizer, wherein the first pulverizer is composed of at least two comminuting elements, which can be moved relative to one another and which, together, form at least one comminuting space for the ore to be comminuted such that, by a relative movement in the form of a rotation about the rotational axis of at least one of the two comminuting elements, the ore to be comminuted is at least partially pulverized in that provision is made on at least one of the comminuting elements for one or a plurality of accelerating elements, in particular protrusions, which are in particular arranged on the end face of one of the two comminuting elements and which accelerate and comminute the ore to be comminuted by the rotation of one of the two comminuting elements; wherein provision is made between the two comminuting elements and/or in at least one of the two comminuting elements for an intermediate space, through which the pulverized ore is transported from the center of rotation toward the outside and away from the two comminuting elements during the rotation; and wherein at least one of the two comminuting elements has an operative connection with a hydraulic spring pressure unit, wherein the hydraulic spring pressure unit is designed in such a manner that it supports the comminuting element, to which it is operatively connected, in a variable resilient manner in the direction of the other comminuting element, depending on an adjustable hydraulic spring pressure control unit.
11. The device according to claim 10 wherein: at least one of the comminuting elements is arranged on a shaft for driving the comminuting element; wherein the hydraulic spring pressure unit is directly coupled to the shaft or the comminuting element and is pretensioned by said shaft; and wherein the shaft and the comminuting element arranged thereon can be displaced against the spring force of the hydraulic spring pressure unit.
12. The device according to claim 11 wherein a displacement of the shaft and of the comminuting element takes place as a function of the pretensioning of the hydraulic spring pressure unit, wherein the hydraulic spring pressure unit deflects during the operation of the first pulverizer as a result of a deflection force, which is generated between the two comminuting elements and which is directed against a contact pressure resulting from the spring force of the hydraulic spring pressure unit, when the deflection force exceeds the contact pressure.
13. The device according to claim 11 wherein the shaft is supported in a housing of the device by means of ball bearings and is coupled to a drive unit for rotating the shaft and the comminuting element arranged thereon.
14. The device according to claim 11 wherein the hydraulic spring pressure unit is arranged in an end area of the shaft, wherein the end area is axially spaced apart from a second end area of the shaft, on which the comminuting element is arranged.
15. The device according to claim 10 wherein the hydraulic spring pressure unit adjusts the spring force of the hydraulic spring pressure unit within a range of between 100 ms and 1 ms, preferably within a range of between 20 ms and 2 ms, further preferably within a range of between 10 ms and 3 ms and particularly preferably within a range of between 7 ms and 3 ms by means of the adjustable hydraulic spring pressure control unit so as to be variable in the amplitude, in particular in an oscillating manner.
16. The device according to claim 10 wherein the hydraulic spring pressure unit has a plurality of hydraulic suspension means, wherein the individual hydraulic suspension means are arranged in such a manner that they push the comminuting element, which is coupled to the shaft, in the direction of the other comminuting element.
17. The device according to claim 10 wherein a comminuting element is arranged on a housing cover, which at least temporarily closes a housing of the device in the direction of extension of the rotational axis, wherein the housing cover can be moved with respect to the device and wherein the fixedly arranged comminuting element is pressed against the other comminuting element by means of an opening unit, which connects the housing cover to the device.
18. A method for comminuting ore material and/or of slag with an ore feeding unit for feeding ore to be comminuted to a first pulverizer, wherein the first pulverizer is composed of at least two comminuting elements, which can be moved relative to one another and which, together, form at least one comminuting space for the ore to be comminuted such that, by a relative movement in the form of a rotation about the rotational axis of at least one of the two comminuting elements, the ore to be comminuted is at least partially pulverized in that provision is made on at least one of the comminuting elements for one or a plurality of accelerating elements, in particular protrusions, which are in particular arranged on the end face of one of the two comminuting elements and which accelerate and comminute the ore to be comminuted by the rotation of one of the two comminuting elements, and wherein provision is made between the two comminuting elements and/or in at least one of the two comminuting elements for an intermediate space, through which the pulverized ore is transported from the center of rotation toward the outside and away from the two comminuting elements during the rotation, and wherein at least one of the two comminuting elements has an operative connection with a hydraulic spring pressure unit, wherein the hydraulic spring pressure unit is designed in such a manner that it supports the comminuting element, to which it is operatively connected, in a variable resilient manner in the direction of the other comminuting element, depending on an adjustable hydraulic spring pressure control unit.
Description
[0034] The invention will be described below in a purely exemplary manner by means of the enclosed figures.
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[0059] According to
[0060] As can in particular be gathered from
[0061] A control flap 15 can be provided on the housing 3, so as to gain access to the interior of the housing, if applicable. However, this is not necessary for the function of the device according to the invention. As can in particular be gathered from
[0062]
[0063] In particular the function and the setup of the first pulverizer can be gathered from
[0064] When looking at the course of the material or of the rocks, respectively, in the device according to the invention in detail, the material or the rocks, respectively, initially reaches into the machine via a feed funnel. The material enters into the intermediate space via passage opening in the middle of the stationary disk jaw or of the stationary comminuting element 40, respectively, wherein the driven disk jaw or the comminuting element 30, respectively, ensures the acceleration of the material or of the stoneware, respectively. Driver elements, which provide the fed ore rocks with a radial speed, are preferably integrated into the geometry of the disk jaws 30, 40. The rocks collide with one another with the absorbed acceleration energy and this leads to the pulverization of the grinding material in a highly efficient manner.
[0065] This micro impact is based on the fact that the material accelerates due to the relative movement of the comminuting elements 30, 40 or of the jaws, respectively, and the comminution occurs in very quick time intervals due to the tightness of the intermediate space. The driver elements on the disk jaws 30, 40 ensure the high speeds in radial as well as in axial direction, so that, as a result, the powder, which is created, is pushed outwards out of the intermediate space and leaves the device 290 again as powder or as powder for further processing, respectively, via outlet funnel 14. The level of the pulverization—in other words the grain size—in particular determines the distance of the two disk jaws or of the two comminuting elements 30, 40, respectively. The smaller the distance, the finer the grain size. By adding water, the operating process in the mill is shortened once again. The operating personnel thus has a plurality of adjusting parameters for required grain sizes—without any dust pollution.
[0066] The device according to the invention illustrated in
[0067] A hydraulic spring pressure unit 604 is furthermore illustrated schematically in
[0068] The hydraulic spring pressure unit 604 can also be adjustable by means of the non-illustrated hydraulic spring pressure unit in such a variable manner that the particle size of the ore to be comminuted can be adjusted as a function of a freely selectable control variable. For this purpose, the hydraulic spring pressure unit can also perform an oscillating movement, which is controlled by the hydraulic spring pressure control unit, on the comminuting element, which is variably supported. The oscillating movement can be controlled hydraulically in such a manner that the amplitude changes in particular in a period of between 4 milliseconds and 7 milliseconds from a maximum value to a next maximum value, but larger time intervals of up to 100 milliseconds can also be provided. This oscillating movement also supports the avoidance of an accumulation in response to the feeding of the material to be comminuted into the comminuting space between the movable comminuting elements, wherein the particle size is increased by means of the oscillating movement, if applicable. The corresponding travelling distance between the initial position of the variably adjustable comminuting element by means of the hydraulic spring pressure unit 604 can thereby be a few tenths of a millimeter, in particular 0.5 mm, but it can also vary and can have ranges of up to 1 mm, 2 mm, 5 mm, 1 cm, 2 cm and 5 cm.
[0069] As a whole, an accumulation in response to the feeding of the ore to be comminuted is avoided in the device according to the invention, in particular in the comminuting space, by means of the use of the hydraulic spring pressure unit 604 according to the invention, which is variably controlled by means of the hydraulic spring pressure control unit, and the throughput through the device according to the invention can also be increased through this so as to reach a higher efficiency of the ore comminution. The hydraulic spring pressure unit 604 is supported on a fixed support unit 507 in a stationary manner. This means that the shaft 21 can be variably positioned within the travelling path S1 and until the complete attachment of the two comminuting elements 30, 40.
[0070] In response to a pulverization of the ore in the first pulverizer 300, a pressure is initially applied to the clumps of ore, which have only been comminuted slightly or not at all. The pressure application is effected by means of a ramp area 31, which is designed in a spiral manner and which is embodied on one or both comminuting elements 30, 40. Due to the spiral shape, a conveying effect is created, by means of which the ore located between the comminuting elements 30, 40, in particular between the ramp area 31 of a comminuting element 30 and a corresponding area 42 of the other comminuting element 40, is compacted or increasing pressure is applied thereto, respectively, in response to a rotation of a comminuting element 30. On principle, the pressure applied to the clumps of ore has the effect that the clumps of ore disintegrate into very small parts and thus yield to the pressure. When clumps of ore are present, which do not disintegrate, there is a risk that the generated pressure increases further, whereby the burdening of the device components, in particular of the comminuting elements 30, 40, the drive shaft 21, the bearings 506, 508, etc., also increases strongly and can even reach a level, from which damages to individual or a plurality of these components are possible. Due to the use of the hydraulic spring pressure unit 604 according to the invention, an overloading of the components during operation of the first pulverizer 300 can be prevented. This is so, because the hydraulic spring pressure unit 604 deflects, when the burden becomes too large or exceeds a certain, in particular an adjusted level, respectively. Due to the deflection of the hydraulic spring pressure unit 604, a comminuting element 30 is displaced, whereby the comminuting elements 30, 40 are spaced apart from one another. After or in response to a pressure drop, respectively, between the comminuting elements 30, 40, the deflected hydraulic spring pressure unit 604 causes a return of the comminuting element 30 into the initial position. Due to the displacement of the comminuting element 30, the gap between the comminuting elements 30, 40 was enlarged, whereby larger ore particles or clumps of ore, respectively, were able to escape from the first pulverizer 300. All of the ore particles or clumps of ore, respectively, which escaped from the first pulverizer 300, are fed to a separation unit 413, by means of which a separation of the particles, which have already been sufficiently comminuted, and of the particles or clumps of ore, respectively, which have not yet been sufficiently comminuted, is effected. The ore particles or clumps of ore, respectively, which have not yet been sufficiently comminuted, are then once again fed to the first pulverizer 300 or to a second pulverizer 301.
[0071] It is furthermore also possible that ore particles or clumps of ore, respectively, can be found in the area of comminution protrusions 35, 45 of the comminuting elements 30, 40 and do not disintegrate as a result of the pressure acting thereon. Due to the fact that the comminution protrusions 35, 45 of the comminuting elements 30, 40 are arranged radially spaced apart from the center of the comminution protrusion 35, 45, ore particles or clumps of ore, respectively, in this area effect the creation of high torques, which can lead to damages to the first pulverizer 300, in particular of one or both comminuting elements 30, 40, the drive shaft 21, etc. The arrangement according to the invention of a hydraulic spring pressure unit 604 preferably also makes it possible in this case that a comminuting element 30, 40, in particular the comminuting element 30, which is coupled to the shaft 21, is deflected.
[0072] Due to the small space requirement of the comminution space, the type of pulverization according to the invention only takes a short period of time, wherein the pulverized ore is removed toward the outside and away from the two comminuting elements 30, 40 through an intermediate space 60 between the two comminuting elements 30, 40 during the rotation of the rotary element, as is illustrated in an exemplary manner by means of the pulverized ore 55 in
[0073] The pulverization will be explained in more detail in particular with regard to
[0074]
[0075] Optionally, the fixed element 30 has corresponding recesses 46 between the protrusions 45 of the fixed element 40. After the ore between the fixed element 40 and the rotary element 30 has been pulverized in particular by means of the acceleration by means of the protrusions 35, the ramp area 31 and the protrusions 45 of the fixed element based on the rotation, the pulverized ore 45 reaches into the intermediate space 60 between the two comminuting elements 30, 40. As already described, the intermediate space 60 is formed by the variable distance between the two comminuting elements 30, 40, wherein, in addition to the variable distance in the rotary element 30, provision can be made in the rotary element 30 for outlet recesses 61, which lead away from the rotational axis of the rotary element 30 in a star-shaped manner. Analogously thereto, provision is made in the fixed element 40 for outlet recesses 62 at regular intervals. As illustrated schematically with regard to rotary element 30 in
[0076] According to a further embodiment, the fixed element 30 or the rotary element 40 or the two comminuting elements, respectively, can be moved away from one another hydraulically in axial direction for repair and assembly operation. As an alternative thereto, the comminuting elements can be spaced apart from one another from the operating position by means of a pivoting movement of one of the two comminuting elements. For example the accelerating elements 35 or other elements, which are subjected to great mechanical stress, of the first pulverizer can thus be processed or replaced. This furthermore makes it possible that elements, which are subjected to great mechanical stresses, within the first pulverizer or for example the accelerating elements or protrusions 35, respectively, can be made of different materials and can be replaced as needed. Wear parts within the comminuting space, such as the protrusions, for example, can thus further also be adapted to different ore material.
[0077] With regard to
[0078]
[0079] The fixed element 41 shown in
[0080] The embodiment of a comminuting element shown in
[0081] A cross section of the fixed element 40 of
[0082] According to
[0083] As an alternative to the comminuting elements according to
[0084] A fixed element 240 and a rotating rotary element 230 is illustrated in
[0085] The fixed element 240 of
[0086] According to the invention, a method for comminuting ore material and/or in particular of slag is thus provided, wherein the ore feeding unit 1 is provided for feeding ore to be comminuted to a first pulverizer. The first pulverizer is composed of at least two comminuting elements 30, 40, which can be moved relative to one another and which, together, form a comminuting space for the ore to be comminuted such that, by a relative movement in the form of a rotation of at least one of the two comminuting elements 30, 40, the ore to be comminuted is pulverized in that provision is made on at least one of the comminuting elements 30, 40 for one or a plurality of accelerating elements, in particular protrusions, which are in particular arranged on the end face of one of the two comminuting elements 30, 40 and which accelerate or comminute, respectively, the ore to be comminuted by the rotation of one of the two comminuting elements 30, 40. Provision is made between the two comminuting elements 30, 40 and/or in at least one of the two comminuting elements for an intermediate space 60, through which the pulverized ore is transported from the center of rotation or from the rotational axis of the rotary element, respectively, toward the outside and away from the two comminuting elements 30, 40 during the rotation. The ore pulverized between the two comminuting elements through this is discharged toward the outside through an outlet unit, which is at least functionally connected to the intermediate space 60.
[0087] Merely as an option, water can also be fed into the comminuting chamber through a non-illustrated water inlet or by means of feeding water through the ore feeding unit. The water, together with the ore, thereby forms a slag-like connection during and after the pulverization, wherein the water, together with the pulverized ore material, is removed through the outlet unit.
[0088] As has already been explained with respect to
[0089] It is readily apparent to the person of skill in the art that the number of the protrusions on the two comminuting elements can in each case be identical, wherein, however, a different number of accelerating elements can also be provided on the two comminuting elements. According to a non-illustrated embodiment, both comminuting elements can rotate in opposite direction so as to increase the relative movement between the two comminuting elements. However, this leads to a higher structural effort and is to be made only in special cases.
[0090] In particular, the shape of the comminuting chamber, which is formed by the two comminuting elements, can be designed in different types, wherein different types of accelerating elements can be arranged in plate-shaped or wedge-shaped or similar form, by means of which the ore to be comminuted is accelerated and thus pulverized between the two comminuting elements.
[0091] In addition to the comminution between the two comminuting elements, provision can also be made according to a non-illustrated embodiment for a further comminuting chamber, which is provided independently from the two comminuting elements, but which is integrated in the device according to the invention.
[0092] A device according to the invention and a method according to the invention for comminuting ore material and/or in particular of slag is thus described, which comprises an ore feeding unit for feeding ore to be comminuted to a first pulverizer, wherein the first pulverizer is composed of at least two comminuting elements, which can be moved relative to one another and which, together, form at least one comminuting space for the ore to be comminuted such that, by a relative movement in the form of a rotation of at least one of the two comminuting elements, the ore to be comminuted is pulverized in that provision is made on at least one of the comminuting elements for one or a plurality of accelerating elements, in particular protrusions, which are in particular arranged on the end face of at least one of the comminuting elements and which accelerate and comminute the ore to be comminuted by the rotation of one of the two comminuting elements, and wherein provision is made between the two comminuting elements and/or in at least one of the two comminuting elements for an intermediate space, through which the pulverized ore is transported from the center of rotation toward the outside and away from the two comminuting elements during the rotation, and wherein provision is made for an outlet unit, in particular an outlet unit, which is connected to the housing of the device, through which the pulverized ore is discharged.
[0093] A perspective exploded illustration of the device 290 according to the invention is illustrated in
[0094] Reference numeral 340 preferably identifies a hydraulic unit (see
[0095] The second pulverizer 301 is formed laterally next to the first pulverizer 300. The first pulverizer 300 and the second pulverizer 301 are arranged on the same frame element 305. Preferably, a housing wall 306 of the housing 3 is coupled to the first pulverizer 300 on the one side and to the second pulverizer 301 on the other side. The housing wall 306 preferably has a plurality of fixing locations 354, 381 for arranging, accommodating and/or fixing a first means 302 for fixing and/or supporting a rotational body, which is preferably formed as grinding ring 344, a second means 303 for fixing and/or supporting the grinding ring 344, and a third means 304 for fixing and/or supporting the grinding ring 344. The grinding ring 344 is preferably movably supported and drivable by means of the movement means 302, 303 and 304. The grinding ring 344 furthermore preferably encloses at least one further rotational body 345 in radial direction and particularly preferably at least one or exactly two rotational bodies 345, 380, which are particularly preferably formed as drum-like bodies. An opening 382 is furthermore preferably formed in the housing wall 306. The first opening 382 particularly preferably serves for the feed-through of the drive shaft, which is provided for driving the comminuting element 30.
[0096] The first means 302 and the second means 303 are preferably formed identically and are preferably arranged below a center of the grinding ring 344 in vertical direction. The means 302, 303 can also be identified as axles or movable shafts 371, 313. Preferably, the first means 302 and the second means 303 in each case have a force application element, in particular a drive wheel 367. The drive elements 367 are preferably mechanically coupled to one another and can thus be moved or driven, respectively, simultaneously or synchronously, respectively. A disk element 364, a fixing body 366, a stop element 361, ball bearing and/or one or a plurality of accommodating sleeves 356, by means of which the axles or shafts 371, 313, respectively, can preferably be brought into an operative connection with the grinding ring 344, are preferably connected to the drive wheel 367 in axial direction.
[0097] A drive wheel 367 of a means 302, 303 is preferably directly or indirectly connected to a further drive element 368, in particular a gear wheel for transmitting drive forces. Via a continuous element 369, in particular a chain or a belt, the gear wheel 368 is preferably connected to a further drive element, in particular a further gear wheel 368, which is preferably arranged directly on the drive unit, in particular a motor 370. It is also possible, however, that the motor 370 cooperates directly with one of the drive wheels 367 or is arranged thereon, respectively. The third means for fixing and/or transmitting force 304, which can preferably also be identified as upper axle or shaft 357, respectively, is preferably arranged above the center of the grinding ring 344 and is particularly preferably arranged exactly above the center of the grinding ring 344 in vertical direction. The third means 304 preferably has a disk element 365, a fixing body 363, an inner cover element 362, a screw nut 360, a washer 359, ball bearing 358 and/or one or a plurality of accommodating sleeves 355, by means of which the axle or shaft 357, respectively, can preferably be brought into an operative connection with the grinding ring 344.
[0098] The first means 302, the second means 303 and/or the third means 304 are preferably oriented substantially or exactly parallel to one another, wherein at least one of these means 302, 303, 304 is preferably also oriented substantially or exactly parallel to a rotational axis of a comminuting element.
[0099] A fourth means for fixing and/or power transmission is furthermore identified by reference numeral 307. The fourth means 307 preferably serves to orient or hold, respectively, the rotational body 345, 380 with respect to the grinding ring 344. It is also possible, however, that the fourth means 307 has a drive unit for actively driving the or a rotational body 345, 380, respectively, or is coupled to such a drive unit, respectively. The fourth means 307 can preferably be identified as axle or shaft 351 and preferably has an outer cover element 354, a fixing unit 366, an inner cover element 352, a spacer element 348 for accommodating and/or spacing apart the axles 347, ball bearing cover elements 348, axles 347 and/or ball bearings 346. The rotational bodies 345, 380 are thus rotationally supported by means of the bearings 346.
[0100] A perspective detailed illustration of parts of the second pulverizer 301 is illustrated in
[0101] Reference numeral 348 preferably identifies a bearing cover, which preferably radially covers the drum body of the grinding drum 380 and the bearing, which is preferably formed as ball bearing, preferably consisting of at least or exactly two ball bearings 346 (see
[0102] The rotational axes of the two grinding drums 344, 380 are preferably arranged spaced apart from one another by a spacer element 349. The spacer element 349 is preferably formed as strut-shaped, in particular plate-shaped, accommodating element, in particular of metal. Next to the grinding drums 345, 380, a fixing body 366 is preferably also arranged on the spacer element 349 or is coupled to the spacer element 349, respectively. The fixing body 366 can hereby be provided for the one-sided attachment of the grinding drum unit 345, 380, 349 to a housing part (not shown), in particular a further housing wall. It is also possible, however, that the fixing body 366 is formed as drive unit 366 and serves to actively drive the grinding drums 344, 380.
[0103] The first means for fixing and power transmission 302 and the second means for fixing and power transmission 303 have gearwheels 367, which are connected to one another by means of a chain 360. It can furthermore be seen that the second means for fixing and power transmission 303 is also equipped with a round disk-like power transmission plate 368, which is formed radially for accommodating a belt 372, by means of which the second means for fixing and power transmission 302 is coupled to a further round power transmission plate 368, which, in turn, is connected to a drive unit 370, in particular a motor, for operating the second pulverizer 301.
[0104]
[0105] It is furthermore possible that the grinding drums 345, 380 or one of the grinding drums 345, 380 is spring-loaded or is pressed or pretensioned, respectively, against the grinding ring.
[0106] An ore comminuting device 290, which, as compared to
[0107] The sufficiently comminuted, in particular pulverized material fractions, are discharged from the ore comminuting device via the arrow, which is identified with reference numeral T3, and are particularly preferably fed directly to a floatation unit.
[0108] It can be gathered from this illustration that at least two shafts 357, 371 are provided. The shafts 357, 371 serve to drive the elements for guiding and/or driving 355. The individual shafts 357, 371 are preferably connected to drive units 304. Provision is furthermore particularly preferably made for a third shaft (see
[0109] The grinding drums 345, 380, which are enclosed by the grinding ring in circumferential direction, are furthermore illustrated.
[0110] The hydraulic spring pressure unit 604 has the effect that a force of several tons is axially applied to the shaft 21 and thus to the comminuting means 30. This means that an axial displacement of the shaft 21 in X-direction only takes place when, e.g. as a result of a material accumulation between the comminuting elements 30, 40 or through the ramp area 31, forces are generated, which are directed in X-direction and which exceed the spring force. The hydraulic spring pressure unit 604 thus has the advantageous effect that the shaft 21 and the comminuting elements 30, 40 are only subjected to a predetermined or adjusted maximum force, respectively, in X-direction, whereby these elements are protected against being damaged. The displacement path S1 of the shaft 21 as a result of a deflection of the hydraulic spring pressure unit 604 is preferably in the range of between a few or some millimeters, respectively, and several or some centimeters, respectively.
[0111] It is further possible that the spring force can be adjusted or predetermined, respectively, in such a manner that defined ore particle sizes can be produced. The smaller the spring force, the larger the resulting ore particle sizes.
[0112] The spring force can preferably be adjusted in a stepless or continuous manner, respectively, or in steps.
[0113] Reference numerals 506 and 508 identify ball bearings, by means of which the shaft 21 is preferably supported. The ball bearings 506 are preferably formed as ball bearings and the ball bearings 508 are preferably formed as conical bearings or needle bearings.
[0114] The embodiment shown in
[0115]
[0116] A side view of the illustration shown in
[0117] In
[0118] Reference numerals 450, 452 furthermore identify the drive units or motors, respectively, via which the rotational ring body 344 (see
[0119]
[0120] The device 290 is illustrated in an open or opened configuration, respectively, in
[0121] The feed funnel 1 and the comminuting element 40 is preferably arranged on the housing cover 420. The ore to be fed can be filled into the closed housing 3 (see
[0122] A human identified with reference numeral 500 can furthermore be gathered from the illustration in
[0123] In addition or in the alternative, the hydraulic unit 432 can serve as spring unit for variably supporting the comminuting element 40.
[0124] The device according to the invention also has procedural advantages in the dry and/or in the wet method. In particular the process-independence on water is important in this context. The device according to the invention works dry as well as wet—an advantage, which the process chain of crushers and grinders must differentiate on the basis of the function. The micro impact grinder also comminutes slag or a mixture of slag and ore material, which overburdens the comminuting technology of classical systems due to the hardness of the material.
[0125] It is further advantageous that this device can process rocks and/or slag. Even bricks of blast furnaces do not affect it. With regard to the performance range, the device according to the invention can even replace the entire process chain consisting of a plurality of crushers and ball mills. Chunks of rocks of preferably up to 80 cm, more preferably up to 50 cm and particularly up to 40 cm are processed in a process step so as to be directly suitable for floatation. This is opposed by a plurality of comminuting steps by means of crushers, until a ball mill then performs its duty.
[0126] In particular, only a low wear results in the case of the device according to the invention by means of the micro impact, that is, by means of the repeated meeting of differently accelerated ore, whereby the mechanical elements are impacted only slightly, wherein no additional loose grinding elements or iron balls need to be used.
[0127] The device according to the invention and the method according to the invention also makes it possible that slag can be comminuted and pulverized by itself or together with ore material, because, due to the small dimensioning of the comminuting space as well as due to the comminuting elements, which are dimensioned so as to be relatively small, high forces act on the ore material to be comminuted or on the slag to be comminuted, respectively, by means of a corresponding rotation and an effective pulverization thus takes place. Due to the rotation, which, due to the dimensions, can have between 100 and approximately 2000 revolutions per minute of a comminuting element, slag, which is very brittle and has a hard structure, can also be pulverized effectively.
[0128] The raw material productivity as well as the conservation of resources can be improved by means of the device according to the invention. In particular the pre-comminution with crushers and mills—is eliminated with this innovation in a highly energy-efficient and ecological manner. This innovative device is further advantageous, because it combines energy with resource efficiency and, at the same time, provides a completely new human-machine cooperation entirely without silicosis and noise-induced hearing loss.
[0129] The invention thus refers to a device for comminuting ore material and/or of slag, which comprises an ore feeding unit for feeding ore to be comminuted, to a first pulverizer, wherein the first pulverizer is composed of at least two comminuting elements, which can be moved relative to one another and which, together, form at least one comminuting space for the ore to be comminuted such that, by a relative movement in the form of a rotation about the rotational axis of at least one of the two comminuting elements, the ore to be comminuted is at least partially pulverized in that provision is made on at least one of the comminuting elements for one or a plurality of accelerating elements, in particular protrusions, which are in particular arranged on the end face of one of the two comminuting elements and which accelerate and comminute the ore to be comminuted by the rotation of one of the two comminuting elements, and wherein provision is made between the two comminuting elements and/or in at least one of the two comminuting elements for an intermediate space, through which the pulverized ore is transported from the center of rotation toward the outside and away from the two comminuting elements during the rotation and wherein at least one of the two comminuting elements is operatively connected to a hydraulic spring pressure unit, wherein the hydraulic spring pressure unit is designed in such a manner that it supports the comminuting element, to which it is operatively connected, in a variable resilient manner in the direction of the other comminuting element, depending on an adjustable hydraulic spring pressure control unit.
LIST OF REFERENCE NUMERALS
[0130] 1 feed funnel
[0131] 2 base
[0132] 3 housing
[0133] 4 suction opening
[0134] 6 base
[0135] 8 motor
[0136] 9 belt pulley
[0137] 10 belt
[0138] 11 drive roller
[0139] 14 outlet funnel
[0140] 15 control flap
[0141] 21 shaft
[0142] 30 comminuting element
[0143] 31 ramp area
[0144] 33 ramp end
[0145] 35 protrusions
[0146] 36 recess
[0147] 40 fixed element
[0148] 41 feed opening
[0149] 42 annular area
[0150] 45 protrusion
[0151] 46 recess
[0152] 50 clumps of ore
[0153] 51 ore particles
[0154] 52 ore particles
[0155] 55 pulverized ore
[0156] 60 intermediate space
[0157] 61 outlet recesses
[0158] 62 outlet recesses
[0159] 140 fixed element
[0160] 141 fixed element
[0161] 143 accelerating element
[0162] 144 angle area
[0163] 145 recess
[0164] 162 outlet recesses
[0165] 230 rotary element
[0166] 236 recess
[0167] 240 fixed element
[0168] 241 feed opening
[0169] 260 intermediate space
[0170] 290 comminuting device
[0171] 300 first pulverizer
[0172] 301 second pulverizer
[0173] 302 first means for fixing and power transmission
[0174] 303 second means for fixing and power transmission
[0175] 304 third means for fixing and power transmission
[0176] 305 frame element
[0177] 306 housing wall
[0178] 307 fourth means for fixing and/or power transmission
[0179] 313 first lower shaft for fixing and/or driving the grinding ring
[0180] 344 grinding ring
[0181] 345 first grinding drum
[0182] 346 ball bearing
[0183] 347 axle
[0184] 348 ball bearing cover element
[0185] 349 spacer element for accommodating and spacing the axles 347
[0186] 350 fixing the spacer element
[0187] 351 axle
[0188] 352 inner ball bearing cover element
[0189] 354 fixing location
[0190] 355 element for guiding and/or driving the grinding ring
[0191] 356 means for securing an axle
[0192] 357 upper shaft for fixing and/or driving the grinding ring (or the axle, respectively)
[0193] 358 ball bearing for supporting the grinding drum
[0194] 359 washer
[0195] 360 screw nut
[0196] 361 stop for fixing the grinding ring
[0197] 362 inner cover element
[0198] 363 upper fixing body for fixing the grinding ring
[0199] 364 disk element for fixing a lower axle supporting the grinding ring
[0200] 365 disk element for fixing an upper axle supporting the grinding ring
[0201] 366 lower fixing body for fixing the grinding ring
[0202] 367 drive wheel
[0203] 368 round disk-like power transmission plate
[0204] 369 drive chain
[0205] 370 motor
[0206] 371 second lower shaft for fixing and/or driving the grinding ring
[0207] 372 belt
[0208] 380 second grinding drum
[0209] 381 fixing location
[0210] 382 opening
[0211] 383 outer surface of the grinding drum
[0212] 384 outer surface of the grinding ring
[0213] 385 inner surface of the grinding ring
[0214] 386 transport unit
[0215] 388 frame
[0216] 390 wheels
[0217] 392 coupling location
[0218] 393 frame
[0219] 394 discharge area
[0220] 402 first holding unit
[0221] 403 second holding unit
[0222] 404 third holding unit
[0223] 406 wall
[0224] 408 introduction direction
[0225] 410 pump unit
[0226] 412 coupling location to wall
[0227] 413 separation unit
[0228] 414 first outlet opening in the separator
[0229] 416 second outlet opening in the separator
[0230] 419 line section
[0231] 420 housing cover
[0232] 430 hydraulic unit
[0233] 432 stator
[0234] 434 opening unit
[0235] 436 actuator-housing cover coupling
[0236] 450 first additional drive
[0237] 452 second additional drive
[0238] 500 human
[0239] 502 opening
[0240] 506 ball bearing
[0241] 507 support unit
[0242] 508 ball bearing
[0243] 520 feed connection
[0244] 521 axial end of the shaft
[0245] 604 hydraulic spring pressure unit
[0246] R rotational direction of the grinding ring
[0247] S1 displacement path
[0248] T1 first transport direction
[0249] T2 second transport direction
[0250] T3 third transport direction
[0251] X direction