DISHWASHER COMPRISING A DRYING UNIT
20170311771 · 2017-11-02
Inventors
Cpc classification
A47L15/481
HUMAN NECESSITIES
A47L15/0042
HUMAN NECESSITIES
International classification
Abstract
A dishwasher includes a wash container for cleaning dishes, glasses, flatware or similar items to be washed during a program sequence which includes a drying phase or another process phase. The wash container has an inlet opening for inflow of a volume flow of air. The volume flow of air entering the wash container through the inlet opening varies a number of times over the drying phase or the other process phase.
Claims
1-22. (canceled)
23. A dishwasher, comprising a wash container for cleaning dishes, glasses, flatware or similar items to be washed during a program sequence including a drying phase or another process phase, said wash container having an inlet opening for inflow of a volume flow of air, said volume flow of air entering the wash container through the inlet opening varying a number of times over the drying phase or the other process phase.
24. The dishwasher of claim 23, constructed as a domestic dishwasher.
25. The dishwasher of claim 23, wherein the inlet opening is a discharge opening.
26. The dishwasher of claim 23, wherein air enters the wash container through the inlet opening at an exit speed which varies a number of times at the inlet opening during the drying phase or the other process phase.
27. The dishwasher of claim 26, wherein a variation of the volume flow of air and/or the exit speed of air causes variation of a local flow distribution of air in the wash container a number of times during the drying phase or the other process phase.
28. The dishwasher of claim 26, further comprising a sequence program to control a variation the volume flow of air and/or the exit speed of air.
29. The dishwasher of claim 28, further comprising a control unit configured to store the sequence program for presetting the variation of the volume flow of air and/or the exit speed of air.
30. The dishwasher of claim 28, wherein the sequence program is configured for execution in the absence of measured input data.
31. The dishwasher of claim 23, further comprising a sorption drying facility arranged upstream of the inlet opening.
32. The dishwasher of claim 31, wherein during the drying phase air which has passed through the sorption drying facility is introducible into the wash container.
33. The dishwasher of claim 23, further comprising a blower positioned upstream of the inlet opening for varying the volume flow of air and/or the exit speed of air by changing a rotation speed of the blower.
34. The dishwasher of claim 33, wherein the rotation speed of the blower is preset in a variable manner in the program sequence.
35. The dishwasher of claim 34, wherein the rotation speed of the blower is kept in an interval between a maximum rotation speed and a minimum rotation speed during the drying phase or the other process phase apart from a start-up and run-down phase of the blower.
36. The dishwasher of claim 35, wherein the maximum and minimum rotation speeds are predefined.
37. The dishwasher of claim 35, wherein the rotation speed is first raised to the maximum rotation speed at a start of the drying phase or the other process phase and then reduced to the minimum rotation speed in the interval.
38. The dishwasher of claim 35, wherein the rotation speed of the blower passes at least twice through the interval between the maximum and minimum rotation speeds during the drying phase or the other process phase.
39. The dishwasher of claim 34, wherein a profile of the rotation speed is variable in the form of a sawtooth or a sine profile between highest and lowest values over at least a sub-segment of the drying phase or the other process phase.
40. The dishwasher of claim 34, wherein a profile of the rotation speed is variable in the form of a step function between highest and lowest values over at least part of the drying phase or the other process phase.
41. The dishwasher of claim 34, wherein a lowest value of the rotation speed is more than 5% below a highest value of the rotation speed.
42. The dishwasher of claim 26, further comprising an activatable closing element in communication with the inlet opening for varying the volume flow of air and/or the exit speed of air.
43. The dishwasher of claim 42, wherein the closing element includes a sector disk which rotates in an air flow and has at least one open region and at least one closed region.
44. The dishwasher of claim 43, wherein the sector disk of the closing element has a number of open regions of different sizes about a periphery of the sector disk.
45. The dishwasher of claim 23, further comprising a movable mechanical control member configured in the form of a baffle, a variable-direction nozzle, or a movable flap and communicating with the inlet opening.
46. The dishwasher of claim 45, wherein the control member is configured to control an exit direction of air flow into the wash container.
47. The dishwasher of claim 31, wherein the other process phase is a desorption phase for the sorption drying facility.
Description
[0028] The invention and its advantageous configurations and developments as well as their advantages are described in more detail below with reference to drawings illustrating exemplary embodiments, said drawings representing schematic outlines, in which:
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[0041] Elements of identical function and mode of operation are shown with identical reference characters in the figures. Only those parts of a domestic appliance that are necessary for an understanding of the invention are shown with reference characters and described.
[0042] The dishwasher 1 illustrated schematically in
[0043] The loading opening of the wash container can be closed by a door. In the exemplary embodiment here a front loading opening of the wash container 2 can be closed by a door 3 on the front face VS of the dishwasher. Said door 3 is shown partially open and at an angle to the vertical in
[0044] The door 3 can be provided with a decorative panel 6 on its external front face VS which faces the user and is vertical in the closed position, thereby improving its visual and/or haptic properties and/or matching it to surrounding kitchen furniture.
[0045] The dishwasher 1 here is configured as a freestanding or partially integrated or even fully integrated appliance.
[0046] An operating panel 8 that extends in the transverse direction QR is assigned to the movable door 3 in its upper region in the exemplary embodiment according to the drawing in
[0047] The dishwasher 1 also has an inlet opening, in particular a discharge opening 9, opening into the wash container 2, by way of which air for drying the items being washed can be introduced into the wash container during at least one drying phase within a program sequence. A number of inlet openings, in particular discharge openings 9, could alternatively be possible. The discharge opening 9 here projects into the inner chamber of the wash container 2 at the rear right corner of the base of said wash container 2 when viewed from the front face VS. The discharge opening can alternatively also be provided in the door.
[0048] In a first embodiment of the invention the discharge outlet 9 is configured as unmodifiable, in particular as rigid, and therefore needs no positioning elements to move it.
[0049] In the present exemplary embodiment the dishwasher is also provided with a sorption drying facility 12, shown in
[0050] At least one electric heating facility can be provided in the air duct before the sorption drying facility when viewed in the air flow direction and/or in the sorption drying facility for desorbing the sorption material. In the present exemplary embodiment the heating facility is marked HZ in
[0051] In order in this version but also in a different configuration to allow air to be blown into the wash container 2 by way of the discharge opening 9, at least one blower or fan 13 is preferably provided as a further part of the air duct 24. This allows moist air that is to be dried to be taken into the air duct 24 from the inner chamber of the wash container 2 by way of the air outlet opening 23 of the wash container during the respective drying phase of a dishwashing program to be performed, to be conducted by way of the input side of said air duct 24 (when viewed in the flow direction of the air) to the sorption drying facility 12 and to be conveyed through this, for the moisture contained in the air to be adsorbed by the sorption material there. The air that has been dried in this manner is then moved in the direction of the discharge opening 9 by way of the downstream sub-segment of the air duct 24 and blown back through this into the inner chamber of the wash container.
[0052] Of course the dishwasher can also have a different drying system instead of such an air circulation system with sorption drying facility, said different drying system operating according to an alternative or modified drying principle. For example what is known as exhaust air drying can be provided, with which process air is removed from the wash container for example by way of a process air duct by means of a drying air blower present there, optionally cut or mixed, in other words augmented, there with external air or ambient air, and then blown out of the dishwasher into its surroundings. Instead of a separately provided process air duct provision can optionally also be made for opening the door partially, thereby providing a ventilation gap to allow moist air to escape to the outside. Such removal of internal air from the wash container can expediently be assisted by a fan here. With such variants of exhaust air drying, external air from the surroundings follows into the inner chamber of the wash container by way of an opening in the wash container or door. An inlet opening, in particular discharge opening, for allowing air to flow or be conducted into the inner chamber of the wash container is present here too.
[0053] In contrast during circulating air drying the process air duct conducts the process air, which has optionally been cut or mixed with external air, back into the wash container. Alternatively or additionally the process air duct and/or its fan can be provided with a condensation surface to allow condensation drying of moist air flowing past to be brought about there. Optionally ambient air can be conducted past the condensation surface on the outside by way of a fresh air duct to cool it. To this end the fresh air duct can have its own blower or the fan of the process air duct is configured as a shared blower for the process air duct and the fresh air duct.
[0054] Additionally there are a plurality of further air drying systems, with which air is conducted or moved—optionally by means of a blower, e.g. 13—through a discharge opening e.g. 9 in a wall of the wash container and/or door into the inner chamber or treatment chamber thereof. If drying is assisted by opening the door to create a gap, in some instances the inlet opening can in particular also be formed by said gap. In a first exemplary embodiment the discharge opening 9 is not movable and has a constant cross section. Versions are described below which differ in this respect and change the flow distribution SV in the wash container 2 by means of mechanical changes to the discharge opening 9.
[0055] During a wash cycle the dishwasher runs through different program steps of an ongoing dishwashing program, inter alia at least one drying phase (several are also possible), in which an air flow 13 is introduced into the wash container 2 through the discharge opening 9 to dry the items to be washed that are present therein. The respective dishwashing program therefore deploys one or more fluid-conducting wash sub-cycles and at least one drying cycle.
[0056] In each case the local flow distribution 25 of the air in the wash container is varied in that the volume flow Q that can be introduced into the wash container 2 by way of the discharge opening 9 and/or the exit speed c of air 13 for drying items to be washed is/are varied a number of times when considered over the drying phase TG. In the context of the invention volume flow refers in particular to the respective volume of air leaving the opening cross section of the discharge opening per unit of time, i.e. within a time interval. If the discharge opening cannot be modified, the relationship Q=cA applies, where A is the opening cross section of the discharge opening, c is the exit speed and Q is the resulting volume flow in liters per second.
[0057] Such a drying phase of the wash cycle performed by the respective dishwashing program of a dishwasher preferably lasts at least 15 minutes, in particular typically multiples of 10 minutes, preferably between 30 and 60 minutes. In the diagrams in
[0058] In
[0059] In contrast in
[0060] According to the local air flow distribution SV in
[0061]
[0062] The volume flow and/or the exit speed of the air conducted into the inner chamber of the wash container from the discharge opening is/are preferably varied over the duration of the respective drying phase of a wash cycle so that a turbulent air flow forms in the wash container. This increases the probability of an air flow that is sufficient for drying the items being washed being able to reach or flow over the respective local region in the wash chamber of the wash container.
[0063] It is evident how many different and varying air flow distributions are possible within a drying phase, so that many different regions of the inner chamber of the wash container 2 can be reached sometimes with more and sometimes with less air flow intensity and/or from different flow directions RI. Such a change in the volume flow Q and/or exit speed c and/or outflow direction of the air flowing into the wash container by way of the discharge opening mean(s) that it is not important whether for example large elements of items to be washed form obstacles to the air flow in the wash container, as the flow meets and therefore also flows behind such obstacles from different directions.
[0064] The described variation of the exit speed of the air from the discharge opening 9, which is associated with a change in the volume flow when the exit cross section remains the same, can be brought about particularly advantageously by way of different rotation speeds DR of a blower connected before the discharge opening 9 or can at least be brought about with the assistance of the latter.
[0065] The variation of the volume flow and/or exit speed is expediently controlled here by way of a sequence program, which is preset in a fixed manner by way of a program stored in a, preferably electrical, monitoring facility, in particular a control unit CO (see
[0066] Thus according to
[0067] As is clear from the profiles DV and SV shown there, the rotation speed of the blower 17 is kept within an interval IV between maximum rotation speeds, e.g. DMA (in this instance 6000 rpm), and minimum rotation speeds, e.g. DMI (in this instance 3000 rpm) during the drying phase—apart from a start-up and run-down phase of the blower—so that multiples of 10% variation result from the upper to the lower rotation speed limit (in this instance 50%). Generally in any case the lowest values of the rotation speed DR are more than 5% below the highest values. In this exemplary embodiment the lowest values of the rotation speed DR are in particular more than 1000 revolutions per minute below the highest values and therefore clearly over 5% below the highest values. The fluctuations are therefore significantly above the tolerance fluctuations that are standard in regulating circuits for a constant rotation speed.
[0068] At the start of the drying phase TG the rotation speed DR is initially increased to a maximum rotation speed DMA and then reduced to a minimum rotation speed DMI of the interval IV. The high initial rotation speed allows a particularly large quantity of water to be transported out of the wash container in this phase. A sorption drying facility, e.g. 12, in particular absorbs a lot of water and outputs a lot of heat energy in this phase (see
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[0070] The first maximum can also be particularly high so that drying is particularly efficient. Further maximums can then be lower to reduce the mean noise level.
[0071] The number of times this rotation speed interval is then run through after the initial time period AP can vary. As with a sorption drying facility 12 a particularly large quantity of water is removed in the first minutes (see
[0072] In most instances it is favorable if the rotation speed DR of the blower 17 runs through the interval between maximum and minimum rotation speed, e.g. DMA and DMI, at least twice over the drying phase TG. The curve profiles here can vary, as shown in comparison with
[0073] According to
[0074] If a very large number of operating points are passed through, the resulting effect is that a flow is created that is sometimes weaker and sometimes stronger around all the regions of the inner chamber or wash chamber of the wash container 2 and no dead regions remain in the wash chamber.
[0075] To reduce the mean noise level of the dishwasher when considered over the total duration of the wash cycle of the dishwashing program to be performed in each instance, it may be particularly expedient for the blower to be controlled in such a manner, in particular by the monitoring facility CO by way of a control line 20, that the higher setpoint rotation speed, e.g. DMA, of the blower is approached for a shorter time segment than the respective lower setpoint rotation speed, e.g. DMI.
[0076] It is favorable for the rotation speed DR of the blower 17 to be kept within a (rotation speed value) interval, e.g. IV, between at least one, in particular predefinable, absolute maximum rotation speed, e.g. DMA (see
[0077] It is particularly favorable for the rotation speed to be first raised to a maximum rotation speed, e.g. DMA, at the start of the drying phase and then to be reduced to a minimum rotation speed, e.g. DMI, of the interval. With the abovementioned sorption facilities specifically the quantity of water to be removed at the start of the drying phase is particularly large. This can be managed by the particularly high initial rotation speed during an initial time segment of the drying phase or the drying cycle.
[0078] The respectively selected minimum rotation speed (lowest value) and maximum rotation speed (highest value) of the rotation speed modification range set for the rotation speed variation is preferably outside the rotation speed range established during the initial starting up or running down of the blower. The minimum rotation speed is in particular selected from a rotation speed range that is different from zero rpm or revolutions per minute, from which the blower can set a desired operating rotation speed in a defined manner. For the fan types generally used for drying in dishwashers it has been demonstrated in tests that a rotation speed DR of at least 1500 revolutions per minute is initially favorable from a regulation perspective. This is because many fans, which have what is known as a PMSM electric motor or permanent magnet synchronous motor, can only be set, in particular be regulated, to a desired rotation speed beyond 1500 revolutions per minute. A value between 3000 and 4000 revolutions per minute is preferably selected for the first, lower setpoint rotation speed (absolute lowest value of the rotation speed variation interval) to be set (see
[0079] If according to one advantageous development of the invention the rotation speed of the blower passes at least twice through the (rotation speed value) interval between maximum and minimum rotation speed over the drying phase, a major change can be brought about in the air flow so that very different local distributions of the (air) flow in the wash container are achieved. This means that the rotation speed of the blower is switched, in other words varied, a number of times between a first setpoint rotation speed (different from zero) and a second setpoint speed (different from zero) which is different therefrom during the duration of the drying phase.
[0080] In particular 2-10 switches between a, preferably predefinable, lower setpoint rotation speed, e.g. DMA, and a, preferably predefinable, upper setpoint rotation speed, e.g. DMI, can be expedient with the blower when considered over the total duration of the drying phase of the respective wash cycle in order to bring about a desired change or variation of the local air flow distribution in the inner chamber of the wash container to a sufficient degree to improve the drying performance of the dishwasher. The time period for the switch between the first setpoint rotation speed and the second setpoint rotation speed, which is different therefrom, is expediently at least 30 secs, in particular between 1 minute and 5 minutes.
[0081] In addition to the illustrated volume flow changes with a mechanically unmodified discharge opening 9, control elements can also be used to influence its cross section and/or exit direction in phases. For example a control element can bring about pivoting of the discharge opening 9 about its vertical axis 18.
[0082] Additionally or alternatively the volume flow can (also) be varied by way of at least one activatable closing element 19 assigned to the discharge opening 9. This is set out in
[0083] Instead of the valve, a sector disk (not shown), which rotates in the air flow and has open and closed regions, can be provided as the closing element 19, rotating continuously for example and thereby alternately (partially) blocking and releasing the air flow. The open regions here can extend to different lengths over the periphery for example. Also this does not require strict periodicity, allowing the opening and closing times to vary over the drying time.
[0084] Optionally the volume flow and/or exit speed of the air introduced into the inner chamber of the wash container through the discharge opening can be varied in a simple manner by means of a rotatable disk or some other closing element which only has one opening and is otherwise configured as closed. Depending on whether this one opening is positioned completely over the discharge opening, is positioned only partially over the discharge opening and/or the closed region or cover zone of the closing element covers the discharge opening completely, thereby closing it off, and the time sequence and duration of the opening, partial closing and/or complete closing of the discharge opening, different local air flow distributions are established in the inner chamber of the wash container over the duration of the drying phase.
[0085] The drive force of the closing element 19 can be brought about by way of separate control elements. A motor for the blower 17 can also be tapped, for example by way of a reducing gear unit.
[0086] The discharge opening 9 can also be assigned at least one movable mechanical control means, for example a baffle, a variable-direction nozzle, a movable flap or the like, so that the exit cross section (and therefore the exit speed of the air) and/or the exit direction AR vary/ies over the duration of the drying phase. This can also change in an alternating manner between extreme positions, so similar curves to the ones in
[0087] Flaps or the like for example can also be controlled by the varying air flow itself, so that they align themselves by means of the different volume flows.
[0088]
[0089] Point 21 in the wash container shows by way of example how flow vectors can vary in quantity, in particular in respect of volume flow value and/or flow speed, and direction RI over the drying time.
[0090] The invention therefore allows more efficient drying for the same energy input, while making the drying process independent of the respective load.
[0091] The solution is particularly customer oriented and reduces noise levels by reducing rotation speeds and deploying the blower 17 at different operating points without losing efficiency.
LIST OF REFERENCE CHARACTERS
[0092] 1 Dishwasher [0093] 2 Processing container [0094] 3 Door [0095] 4 Pivot direction [0096] 5 Carcass [0097] 6 Decorative panel [0098] 7 Grip opening [0099] 8 Operating panel [0100] 9 Discharge opening [0101] 10 Flatware drawer [0102] 11 Rack [0103] 12 Sorption drying facility [0104] 13 Air flow [0105] 14 Transverse flow component [0106] 15 Vertical flow component [0107] 16 Base of wash container [0108] 17 Blower [0109] 18 Vertical axis [0110] 19 Closing element [0111] 20 Control line [0112] 21 Point in wash container [0113] 22 Switching element [0114] 23 Air outlet opening [0115] 24 Air duct [0116] AR Exit direction [0117] DR Rotation speed [0118] DV Rotation speed profile as a function of time [0119] HZ Heating facility [0120] RI Flow direction [0121] SV Local air distribution or flow distribution [0122] Q Volume flow or air throughput [0123] c Exit speed [0124] CO Monitoring facility, in particular control unit [0125] VS Front face [0126] QR Transverse direction