AUTO-FILL TWO-LAYER TWO-HALF WEAR RESISTANT ELBOW OF CONCRETE PUMP TRUCK AND MANUFACTURING METHOD THEREOF

Abstract

An auto-fill two-layer two-half wear resistant elbow of a concrete pump truck consists of an outer-layer protection elbow, an inner-layer heterogeneous wear resistant combined elbow and a wear resistant connecting flange. A filling space is provided between the outer-layer protection elbow and the inner-layer heterogeneous wear resistant combined elbow. The wear resistant elbow is designed as a two-layer two-half unique structure including a protection layer and a wear resistant layer, wherein the protection layer protects the wear resistant layer from distortion or even damage by external force and distortion or even damage by impact force by internal materials during the transportation, installation and use of the elbow. Upon using the wear resistant elbow for the first time, the concrete grout fills the reserved slit via the heterogenous combined elbow and enters the reserved filling space, allowing the outer-layer protection elbow and the inner-layer heterogeneous wear resistant combined elbow to be fixed as a whole, which may realize the purpose of reducing the weight of the entire elbow, reducing costs, saving materials and increasing service life.

Claims

1-26. (canceled)

27. An auto-fill two-layer two-half wear resistant elbow of a concrete pump truck, wherein, the auto-fill two-layer two-half wear resistant elbow is consisted of an outer-layer protection elbow, an inner-layer heterogeneous wear resistant combined elbow and a wear resistant connecting flange, wherein said inner-layer heterogeneous wear resistant combined elbow consists of an inner layer wear resistant large curve part and an inner layer wear resistant small curve part; a filling reinforcement bay is provided between the outer-layer protection elbow and the inner-layer heterogeneous wear resistant combined elbow; and the inner layer wear resistant large curve part and the inner layer wear resistant small curve part are of heterogenous design and forming a cross section of closed loop.

28. The auto-fill two-layer two-half wear resistant elbow of a concrete pump truck of claim 27, wherein upon pumping concrete for the first time, under an action of a pumping pressure, the parts where the inner layer wear resistant large curve part and the inner layer wear resistant small curve part join each other, separate and expand to form a filling channel through which the concrete automatically fill the reserved filling reinforcement bay.

29. The auto-fill two-layer two-half wear resistant elbow of a concrete pump truck of claim 27, wherein a large curve outer protection elbow and a small curve outer protection elbow are provided; there is a large curve outer protection elbow inner surface inside the large curve outer protection elbow and a small curve outer protection elbow inner surface inside the small curve outer protection elbow; wherein cross sections of the large curve outer protection elbow and the small curve outer protection elbow are circular arcs of any degrees, however the two halves of tubes combine to form a closed loop cross section; and the outer-layer protection elbow consists of two half parts or more of parts that combine to form a closed loop cross section.

30. The auto-fill two-layer two-half wear resistant elbow of a concrete pump truck of claim 29, wherein the large curve outer protection elbow and the small curve outer protection elbow are connected by welding at their side edges, and the wear resistant connecting flange are disposed on each end of the outer-layer protection elbow and the inner-layer heterogeneous wear resistant combined elbow, welded for encapsulation reinforcement.

31. The auto-fill two-layer two-half wear resistant elbow of a concrete pump truck of claim 29, wherein the large curve outer protection elbow and the small curve outer protection elbow are made of low-alloyed steel or medium-low carbon steel material.

32. The auto-fill two-layer two-half wear resistant elbow of a concrete pump truck of claim 27, wherein the inner layer wear resistant large curve part and the inner layer wear resistant small curve part are made of two different wear resistant materials; wherein the inner layer wear resistant large curve part uses a wear resistant material with a wear resistance performance better than that of the small curve, and the wear resistant materials are preferably selected from a group consisting of wear resistant cast iron, ceramics, hard alloy, alloy steel and high molecular material.

33. The auto-fill two-layer two-half wear resistant elbow of a concrete pump truck of claim 27, wherein the inner layer wear resistant large curve part is made of one of wear resistant cast iron, ceramics and hard alloy, and the inner layer wear resistant small curve part is made of one of alloy steel and high molecular material.

34. The auto-fill two-layer two-half wear resistant elbow of a concrete pump truck of claim 27, wherein an inner layer wear resistant large curve outer surface is outside the inner layer wear resistant large curve part, and an inner layer wear resistant small curve outer surface is outside the inner layer wear resistant small curve part, wherein the inner layer wear resistant large curve part is designed to be thicker from both ends a towards the center B and become thicker from both ends C towards the center D, ensuring high wear resistance of locations that are most likely to be worn in the middle of the large curve.

35. The auto-fill two-layer two-half wear resistant elbow of a concrete pump truck of claim 27, wherein the wear resistant connecting flange consists of a flange and a wear resistant sheath mounted inside the flange.

36. The auto-fill two-layer two-half wear resistant elbow of a concrete pump truck of claim 35, wherein the wear resistant sheath is provided with a wear resistant sheath engagement chamfer thereon that is disposed on the wear resistant sheath outer circle.

37. The auto-fill two-layer two-half wear resistant elbow of a concrete pump truck of claim 27, wherein the maximum distance of the reserved filling reinforcement bay is controlled within 1-3 mm.

38. The auto-fill two-layer two-half wear resistant elbow of a concrete pump truck of claim 27, wherein the wear resistant materials for the inner layer wear resistant large curve part and the inner layer wear resistant small curve part satisfy the following formulae:
2HRC≦HRC.sub.(2-1)−HRC.sub.(2-2)≦10HRC
Δ.sub.(2-2)/Δ.sub.(2-1)=2˜6 Δ Represents a wear consumption of a same sample under a same working condition circumstance and a same time.

39. The auto-fill two-layer two-half wear resistant elbow of a concrete pump truck of claim 38, wherein
Δ.sub.(2-2)/Δ.sub.(2-1)=2˜3

40. The auto-fill two-layer two-half wear resistant elbow of a concrete pump truck of claim 28, wherein a large curve outer protection elbow and a small curve outer protection elbow are provided; there is a large curve outer protection elbow inner surface inside the large curve outer protection elbow and a small curve outer protection elbow inner surface inside the small curve outer protection elbow; wherein cross sections of the large curve outer protection elbow and the small curve outer protection elbow are circular arcs of any degrees, however the two halves of tubes combine to form a closed loop cross section; and the outer-layer protection elbow consists of two half parts or more of parts that combine to form a closed loop cross section.

41. The auto-fill two-layer two-half wear resistant elbow of a concrete pump truck of claim 28, wherein the inner layer wear resistant large curve part and the inner layer wear resistant small curve part are made of two different wear resistant materials; wherein the inner layer wear resistant large curve part uses a wear resistant material with a wear resistance performance better than that of the small curve, and the wear resistant materials are preferably selected from a group consisting of wear resistant cast iron, ceramics, hard alloy, alloy steel and high molecular material.

42. The auto-fill two-layer two-half wear resistant elbow of a concrete pump truck of claim 28, wherein the inner layer wear resistant large curve part is made of one of wear resistant cast iron, ceramics and hard alloy, and the inner layer wear resistant small curve part is made of one of alloy steel and high molecular material.

43. The auto-fill two-layer two-half wear resistant elbow of a concrete pump truck of claim 28, wherein an inner layer wear resistant large curve outer surface is outside the inner layer wear resistant large curve part, and an inner layer wear resistant small curve outer surface is outside the inner layer wear resistant small curve part, wherein the inner layer wear resistant large curve part is designed to be thicker from both ends a towards the center B and become thicker from both ends C towards the center D, ensuring high wear resistance of locations that are most likely to be worn in the middle of the large curve.

44. The auto-fill two-layer two-half wear resistant elbow of a concrete pump truck of claim 28, wherein the wear resistant connecting flange consists of a flange and a wear resistant sheath mounted inside the flange.

45. The auto-fill two-layer two-half wear resistant elbow of a concrete pump truck of claim 28, wherein the maximum distance of the reserved filling reinforcement bay is controlled within 1-3 mm.

46. The auto-fill two-layer two-half wear resistant elbow of a concrete pump truck of claim 28, wherein the wear resistant materials for the inner layer wear resistant large curve part and the inner layer wear resistant small curve part satisfy the following formulae:
2HRC≦HRC.sub.(2-1)−HRC.sub.(2-2)≦10HRC
Δ.sub.(2-2)/Δ.sub.(2-1)=2˜6 Δ Represents a wear consumption of a same sample under a same working condition circumstance and a same time.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0022] FIG. 1 is a schematic diagram of the sectional structure of the product of the invention.

[0023] FIG. 2 is a schematic diagram of the sectional structure of the product of the invention.

[0024] FIG. 3 is a structure diagram of mark 1 of the product of the present invention.

[0025] FIG. 4 is a structure diagram of mark 1-1 of the product of the present invention.

[0026] FIG. 5 is a sectional structure diagram of mark 1-1 of the product of the present invention.

[0027] FIG. 6 is a structure diagram of mark 1-2 of the product of the present invention.

[0028] FIG. 7 is a sectional structure diagram of mark 1-2 of the product of the present invention.

[0029] FIG. 8 is a structure diagram of mark 2 of the product of the present invention.

[0030] FIG. 9 is a structure diagram of mark 2-1 of the product of the present invention.

[0031] FIG. 10 is a sectional structure diagram of mark 2-1 of the product of the present invention.

[0032] FIG. 11 is a sectional structure diagram of mark 2-1 of the product of the present invention.

[0033] FIG. 12 is a structure diagram of mark 2-2 of the product of the present invention.

[0034] FIG. 13 is a sectional structure diagram of mark 2-2 of the product of the present invention.

[0035] FIG. 14 is a structure diagram of mark 4 of the product of the present invention.

[0036] FIG. 15 is a sectional structure diagram of mark 4 of the product of the present invention.

[0037] FIG. 16 is a structure diagram of mark 4-1 of the product of the present invention.

[0038] FIG. 17 is a sectional structure diagram of mark 4-1 of the product of the present invention.

[0039] FIG. 18 is a structure diagram of mark 4-2 of the product of the present invention.

[0040] FIG. 19 is a sectional structure diagram of mark 4-2 of the product of the present invention.

[0041] FIG. 20 is a entire structure diagram of marks of the product of the present invention.

[0042] FIG. 21 is schematic diagrams of mark 1-1 of the product of the present invention after being mounted on 2-1 after preserving a filling reinforcement bay 3, and mark 1-2 after being mounted on 2-2 after preserving the filling reinforcement bay 3.

[0043] FIG. 22 is a schematic diagram of concrete flow direction for the first use of the present invention.

[0044] Refer to the table on the last page of the specification for the explanation of reference numerals.

DETAILED DESCRIPTION OF EMBODIMENTS

[0045] The invention will be further described with reference to accompanying drawings.

Embodiments I

[0046] As can be known from the invention content, disclosed are an auto-fill two-layer two-half wear resistant elbow of concrete pump truck and a manufacturing method thereof. The elbow consists of an outer-layer protection elbow 1, an inner-layer heterogeneous wear resistant combined elbow 2 and a wear resistant connecting flange 4, and a reserved filling reinforcement bay 3 is provided between the outer-layer protection elbow 1 and the inner-layer heterogeneous wear resistant combined elbow 2, wherein the outer-layer protection elbow 1 consists of a large curve outer protection elbow 1-1 and a small curve outer protection elbow 1-2; the inner-layer heterogeneous wear resistant combined elbow 2 consists of an inner layer wear resistant large curve part 2-1 and an inner layer wear resistant small curve part 2-2, and the inner-layer wear resistant large curve 2-1 and the inner-layer wear resistant small curve 2-2 are of heterogenous design and form a cross section of closed loop. Upon pumping concrete for the first time, under the action of pressure, due to the different deformation rates between the inner layer wear resistant large curve part 2-1 and the inner layer wear resistant small curve part 2-2 with heterogenous design, the parts where they join each other separate and expand to form a filling channel 2-3 through which the concrete automatically fill the reserved filling reinforcement bay 3. While stopping pumping, the inner layer wear resistant large curve part 2-1 and the inner layer wear resistant small curve part 2-2 resume to close, and solidified concrete in the reserved filling reinforcement bay 3 may achieve the purpose that the outer-layer protection elbow 1 and the inner-layer heterogeneous wear resistant combined elbow 2 attach completely for reinforcing the elbow.

[0047] In the present invention, in order to protect the wear resistant layer on the inner layer of elbow from collision by external force, distortion and damage by striking and distortion or even damaged function by impact force of internal materials during the transportation, installation and use course of elbow, a large curve outer protection elbow 1-1 and a small curve outer protection elbow 1-2 are provided; a large curve outer protection elbow inner surface 1-3 is inside the large curve outer protection elbow 1-1, a small curve outer protection elbow inner surface 1-4 is inside the small curve outer protection elbow 1-2; wherein the cross sections of the large curve outer protection elbow 1-1 and the small curve outer protection elbow 1-2 are circular arcs of any degrees, while the combined cross section of two half-tubes may form a closed loop; and the outer-layer protection elbow 1 consists of a plurality of two halves or more components that combine to have a cross section that may form a closed loop.

[0048] The outer-layer protection elbow 1 described in the present invention refers to an outer protection elbow for a wear resistant elbow, which is an elbow made of material such as low-alloyed steel or medium-low-carbon-alloyed steel for protecting the inner-layer heterogeneous wear resistant combined elbow 2 in the inner layer. It consists of a large curve outer protection elbow 1-1 and a small curver outer protection elbow 1-2. It functions to protect the wear resistant layer on the inner layer of elbow from collision by external force, distortion and damage by striking and distortion or even damage by impact force of internal materials during the transportation, installation and use course of elbow. Its structure is shown in FIG. 3 and its design location is shown in FIGS. 1, 2 and 21 by the reference numeral 1.

[0049] The large curve outer protection elbow 1-1 described in the present invention refers to an elbow made of material such as low-alloyed steel or medium-low carbon steel on which a large curve outer protection elbow inner surface 1-3 is disposed for protecting the wear resistant layer on the inner layer of elbow from collision by external force, distortion and damage by striking and distortion or even damage by impact force of internal materials during the transportation, installation and use course of elbow. Its structure is shown in FIGS. 4 and 5 and its design location is shown in FIGS. 1, 2, 3 and 21 by the reference numeral 1-1.

[0050] The small curve outer protection elbow 1-2 described in the present invention refers to an elbow made of material such as low-alloyed steel or medium-low carbon steel on which a small curve outer protection elbow inner surface 1-4 is disposed for protecting the wear resistant layer on the inner layer of elbow from collision by external force, distortion and damage by striking and distortion or even damage by impact force of internal materials during the transportation, installation and use course of elbow. Its structure is shown in FIGS. 6 and 7 and its design location is shown in FIGS. 1, 2, 3 and 21 by the reference numeral 1-2.

[0051] The large curve outer protection elbow inner surface 1-3 described in the present invention refers to the inner surface of the large curver outer protection elbow 1-1 with its design location as shown in FIGS. 4 and 5 by the reference numeral 1-3.

[0052] The small curve outer protection elbow inner surface 1-4 described in the present invention refers to the inner surface of the small curver outer protection elbow 1-2 with its design location as shown in FIGS. 6 and 7 by the reference numeral 1-4.

[0053] The inner-layer heterogeneous wear resistant combined elbow 2 described in the present invention refers to the combined inner wear resistant elbow of the wear resistant elbow with material of wear resistant material such as high chromium cast iron, medium chromium cast iron, low chromium cast iron, wear resistant cast iron, ceramics, hard alloy, bearing steel, alloy steel, high molecular material, which consists of an inner layer wear resistant large curve part 2-1 and an inner layer wear resistant small curve part 2-2 and functions to enhance wear resistance at locations that are most likely to be worn in the middle of the large curve and reduce raw material costs of the wear resistant layer. Its structure is shown in FIG. 8 and its design location is shown in FIGS. 1, 2 and 21 by the reference numeral 2.

[0054] The inner layer wear resistant large curve part 2-1 described in the present invention refers to a wear resistant elbow made of one of high chromium cast iron, low chromium cast iron, medium chromium cast iron, wear resistant cast iron casting, alloy steel, bearing steel forging, ceramics, hard alloy sintering, high molecular material syntheses, on which an inner layer wear resistant large curve part outer surface 2-4 is disposed and which functions to enhance wear resistance of locations that are likely to be worn in the middle of the large curve. Its structure is shown in FIGS. 9, 10 and 11 and its design location is shown in FIGS. 1, 2, 8 and 21 by the reference numeral 2-1.

[0055] The inner layer wear resistant small curve part 2-2 described in the present invention refers to a wear resistant elbow made of one of high chromium cast iron, low chromium cast iron, medium chromium cast iron, wear resistant cast iron casting, alloy steel, bearing steel forging, ceramics, hard alloy sintering, high molecular material syntheses, on which an inner layer wear resistant small curve part outer surface 2-5 is disposed and which functions to endow the small curve with wear resistance too. Its structure is shown in FIGS. 12 and 13 and its design location is shown in FIGS. 1, 2, 8 and 21 by the reference numeral 2-2.

[0056] The reserved filling reinforcement bay 3 described in the present invention refers to a reserved slit formed after installing the large curve outer protection elbow 1-1 and the inner layer wear resistant large curve part 2-1, as well as the small curve outer protection elbow 1-2 and the inner layer wear resistant small curve part 2-2, with its design location shown in FIGS. 1, 2 and 21 by the reference numeral 3.

[0057] The wear resistant connecting flanges 4 described in the present invention refer to connecting flanges mounted on both ends of the outer-layer protection elbow 1 which consist of a flange 4-1 and a wear resistant sheath 4-2 and function to facilitate connection and installation of elbow and ensure wear resistance of open ends. Their structure are shown in FIGS. 14 and 15, and their design locations are shown in FIG. 1 by the reference numeral 4.

Embodiment II

[0058] As can be known from the invention content, in order to enhance wear resistance of locations that are most likely to be worn in the middle of the large curve and reduce costs of raw materials of the wear resistant layer, an inner-layer heterogeneous wear resistant combined elbow 2 is provided in the present invention that consists of an inner layer wear resistant large curve part 2-1 provided with an inner layer wear resistant large curve outer surface 2-4 outside it and an inner layer wear resistant small curve part 2-2 provided with an inner layer wear resistant small curve outer surface 2-5 outside it; wherein the inner layer wear resistant large curve part 2-1 is designed to become thicker from either side A to the middle B and from either side C to the middle D, which guarantees high wear resistance of locations that are most likely to be worn in the middle of the large curve; wherein the inner layer wear resistant small curve part 2-2 is designed to be of uniform or non-uniform thickness, guaranteeing that the small curve has respective wear resistance; the inner-layer heterogeneous wear resistant combined elbow 2 is a combined tube of an inner layer wear resistant large curve part 2-1 and an inner layer wear resistant small curve part 2-2 made of two different wear resistant materials selected from high chromium cast iron, medium chromium cast iron, low chromium cast iron, wear resistant cast iron, ceramics, hard alloy, bearing steel, alloy steel, and high molecular material, and said heterogenous structures are of different materials which has the benefits that locations under small impact force do not need equal material, thereby saving raw materials cost in manufacturing; wherein the inner layer wear resistant large curve part 2-1 should use an inner layer wear resistant material with a wear resistant property better than that of the small curve 2-2.

[0059] The inner layer wear resistant large curve part outer circular surface 2-4 described in the present invention refers to an engaged surface on the outer circular surface of the inner layer wear resistant large curve part 2-1 with its design location as shown in FIGS. 9, 10 and 11 by reference numeral 2-4.

[0060] The inner layer wear resistant small curve part outer circular surface 2-5 described in the present invention refers to an engaged surface on the outer circular surface of the inner layer wear resistant small curve part 2-2 with its design location as shown in FIGS. 12 and 13 by reference numeral 2-5.

Embodiments III

[0061] As can be known from the invention content, in order to reduce machining difficulty of wear resistant elbow and realize active auto-fill function of the reserved filling reinforcement bay 3 in the intermediate region between the outer-layer protection elbow 1 and the inner-layer heterogeneous wear resistant combined elbow 2, there is provided a filling channel 2-3 in the present invention which is the reserved slit after installing the inner layer wear resistant large curve part 2-1 and the inner layer wear resistant small curve part 2-2. Since there is provided a filling channel 2-3, the inner layer wear resistant large curve part 2-1 does not contact the inner layer wear resistant small curve part 2-2 directly. Therefore, complete consistency of edge machining for the inner layer wear resistant large curve part 2-1 and the inner layer wear resistant small curve part 2-2 is not required, hence reducing the processing difficulty. The filling channel 2-3 communicates with the reserved filling reinforcement bay 3 directly.

[0062] The filling channel 2-3 described in the present invention refers to a reserved slit formed after installing the inner layer wear resistant large curve part 2-1 and the inner layer wear resistant small curve part 2-2 which functions to reduce machining difficulty of the wear resistant elbow and realizes active auto-fill of the reserved filling reinforcement bay 3 in the intermediate region between the outer-layer protection elbow 1 and the inner-layer heterogeneous wear resistant combined elbow 2. Its design location is shown in FIGS. 1, 2, 8 and 21 by the reference numeral 2-3.

Embodiments IV

[0063] As can be known from the invention content, in order to realize the function of facilitating connection and installation of elbow, a wear resistant connecting flange 4 is provided in the present invention, which consists of a flange 4-1 and a wear resistant sheath 4-2 mounted inside the flange 4-1.

[0064] In order to extend the service life of the wear resistant connecting flange 4 and guarantee smooth connection with other components, a wear resistant sheath 4-2 is provided in the present invention; and a wear resistant sheath engagement chamfer 4-5 is provided on the wear resistant sheath 4-2 outer circle.

[0065] The flange 4-1 described in the present invention refers to an building block of the wear resistant connecting flange 4 on which a flange engagement chamfer 4-3 and a connection slot 4-4 are provided and which functions to facilitate connection and installation of the elbow with other equipments. Its structure is shown in FIGS. 16 and 17 and its design location is shown in FIGS. 14 and 15 by the reference numeral 4-1.

[0066] The wear resistant sheath 4-2 described in the present invention refers to a wear resistant sheath made of one of high chromium cast iron, low chromium cast iron, medium chromium cast iron, wear resistant cast iron casting, alloy steel, bearing steel forging, ceramics, hard alloy sintering, and high molecular material on which a wear resistant sheath engagement chamfer 4-5 is provided and which functions to extend the service life of wear resistant connecting flange 4 and enhance leakproofness. Its structure is shown in FIGS. 18 and 19, and its design location is shown in FIGS. 14, 15 by the reference numeral 16.

[0067] The flange engagement chamfer 4-3 described in the present invention refers to an engagement chamfer disposed inside the flange 4-1 which functions to facilitate installation of flange 4-1 and wear resistant sheath 4-2. Its design location is shown in FIGS. 16 and 17 by the reference numeral 4-3.

[0068] The connection slot 4-4 described in the present invention refers to a slot disposed on the flange 4-1 outer circle which functions to facilitate installation of flange 4-1 and other equipments. Its design location is shown in FIGS. 16 and 17 by the reference numeral 4-4.

[0069] The flange engagement chamfer 4-5 described in the present invention refers to an engagement chamfer disposed on the flange 4-2 outer circle which functions to facilitate installation of flange 4-1 and wear resistant sheath 4-2. Its design location is shown in FIGS. 18 and 19 by the reference numeral 4-5.

Embodiment V

[0070] As can be known from the invention content, the active auto-fill of the reserved filling reinforcement bay 3 in the intermediate region between said outer-layer protection elbow 1 and said inner-layer heterogeneous wear resistant combined elbow 2 is characterized in that, upon first use of the wear resistant elbow, concrete grout enters the reserved filling reinforcement bay 3 through the filling channel 2-3 such that the concrete grout fill in the filling channel 2-3 and the reserved filling reinforcement bay 3, and the outer-layer protection elbow 1 and the inner-layer heterogeneous wear resistant combined elbow 2 are fixed as a whole for which no friction consumption will be generated.

[0071] Said filling channel 2-3 is a reserved slit formed after installing the inner layer wear resistant large curve part 2-1 and the inner layer wear resistant small curve part with a width controlled within 0.8 mm.

[0072] Said reserved filling reinforcement bay 3 is formed by mounting the large curve outer protection elbow 1-1 around the inner layer wear resistant large curve part 2-1 and the small curve outer protection elbow 1-2 around the inner layer wear resistant small curve part 2-2 and is characterized by the maximum distance controlled between 1-5 mm.

[0073] Preferably, the filling channel 2-3 is chosen to be 0.5 mm.

[0074] Preferably, the maximum distance of the reserved filling reinforcement bay 3 is controlled between 1-3 mm.

Embodiment VI

[0075] As can be known from the invention content, the material selected for the building block of the inner-layer heterogeneous wear resistant combined elbow 2, namely the inner layer wear resistant large curve part 2-1 and the inner layer wear resistant small curve part 2-2 is one of high chromium cast iron, low chromium cast iron, medium chromium cast iron, wear resistant cast iron casting, alloy steel, bearing steel forging, ceramics, hard alloy sintering, high molecular material, and materials of different wear resistance performance are selected for the inner layer wear resistant large curve part 2-1 and the inner layer wear resistant small curve part 2-2.

2HRC≦HRC.sub.(2-1)−HRC.sub.(2-2)≦10HRC  {circle around (1)}

Δ.sub.(2-2)/Δ.sub.(2-1)=2˜6 (preferably 2˜3)  {circle around (2)}

[0076] Δ Represents the wear consumption amount under the same working condition circumstance, the same time and the same sample, and the wear consumption amount Δ=m.sub.prior-wear−m.sub.post-wear.

[0077] HRC is the hardness value of the material as measured by a Rockwell hardometer.

Experimental Results

[0078] The wear resistant elbow obtained from the present application is subjected to performance test and cost comparison, and the resulting data is shown in the following table.

TABLE-US-00001 Inner layer wear resistant large curve part 2-1/inner Service life (ten layer wear resistant small thousand of cubic No. curve part 2-2 meters of concrete) Cost (Yuan) 1 High chromium cast 5--8 250--300 iron/bearing steel 2 Ceramics/bearing steel  6--10 400--600

[0079] Taking the material No. 1 as an example, for the elbow without the filling bay, with material ingredient and thicknesses unchanged, the cost of manufacture is increased by 10-15%.

[0080] If the inner layer wear resistant large curve part and the inner layer wear resistant small curve part both use the same material with high wear resistance, service life is equivalent to the wear resistant elbow obtained from the present application and cost is increase. If the cost is guaranteed to be equivalent, then the service life is reduced.

[0081] If both the inner layer wear resistant large curve part and the inner layer wear resistant small curve part use the same material with poor wear resistance, service life is reduce as compared with the wear resistant elbow obtained from the present application.

[0082] It is evident that it is possible to modify and/or add components for the above-mentioned wear resistant elbow and the corresponding method for pumping concrete without departing from the spirit and scope of the present invention.

[0083] It is also understood that although the present invention has been described with reference to some specific examples, those skilled in the art can certainly obtain many other equivalent forms of elbows and corresponding methods for pumping concrete with the features as described in claims, which therefore are within the protection scope defined thereby.

TABLE-US-00002 Reference numeral Referance name 1 Outer-layer protection elbow 1 1-1 Large curve outer protection elbow 1-1 1-2 Small curve outer protection elbow 1-2 1-3 Large curve outer protection elbow inner circlular surface 1-3 1-4 Small curve outer protection elbow inner circlular surface 1-4 2 Inner-layer heterogeneous wear resistant combined elbow 2 2-1 Inner layer wear resistant large curve part 2-1 2-2 Inner layer wear resistant small curve part 2-2 2-3 Filling channel 2-3 2-4 Inner layer wear resistant large curve part outer circular surface 2-4 2-5 Inner layer wear resistant small curve part outer circular surface 2-5 3 Reserved filling reinforcement bay 3 4 Wear resistant connecting flange 4 4-1 Flange 4-1 4-2 Wear resistant sheath 4-2 4-3 Flange engagement chamfer 4-3 4-4 Connecting slot 4-4 4-5 Wear resistant engagement chamfer 4-5