VEHICULAR SEAT
20170313215 ยท 2017-11-02
Inventors
- Takeshi Akutsu (Tochigi, JP)
- Hideki Usami (Tochigi, JP)
- Hiroshi Izawa (Tochigi, JP)
- Daisuke Kitagawa (Tochigi, JP)
Cpc classification
B60N2/3072
PERFORMING OPERATIONS; TRANSPORTING
B60N2/015
PERFORMING OPERATIONS; TRANSPORTING
B60N2/3065
PERFORMING OPERATIONS; TRANSPORTING
B60N2/3013
PERFORMING OPERATIONS; TRANSPORTING
B60N2/3047
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A vehicular seat is provided with which compactness can be achieved in a housed state where a seat main body is housed. A vehicular seat is a seat configured to be housed in a housing recess formed in a vehicle body floor. The vehicular seat includes: right and left rail devices fixed on the vehicle body floor and supporting a seat main body to be movable in the front to back direction; and a reclining device pivotably connecting the seat main body to a support base constructed on the right and left rail devices. The reclining device is arranged at a height position overlapping upper rails in the up and down direction, and is arranged outside the upper rails in a seat width direction.
Claims
1. A vehicular seat, comprising: a seat main body having a seat back which is a backrest part, and a seat cushion which is connected to the seat back and is a seating part, wherein the seat main body is configured to be housed in a housing position formed in a vehicle body floor; right and left lower rails that are mounted to the vehicle body floor and extend in a seat front to back direction; right and left upper rails that are slidably mounted along the lower rails and support the seat main body; and a reclining device that is arranged at a height position which overlaps the upper rails in an up and down direction and pivotably supports the seat main body from a vehicle body floor side of the seat main body.
2. The vehicular seat according to claim 1, wherein the seat main body is configured to be housed in a position lower than the vehicle body floor, the vehicular seat further comprising: a support base mounted to the right and left upper rails and supporting that supports the seat main body; a seat pivot shaft mounted to the support base and connected to one end side of the seat main body in the seat front to back direction as a pivot shaft of the reclining device; and a detachable leg, an upper end portion of the detachable leg being mounted to an other end side of the seat main body and a lower end portion of the detachable leg being detachably supported on the support base.
3. The vehicular seat according to claim 2, wherein the reclining device is arranged further to an outside in a seat width direction than one of the upper rails.
4. The vehicular seat according to claim 2, further comprising a rail locking device mounted between the right and left upper rails and configured to lock the upper rails in a state of being supported by the lower rails; wherein the reclining device is arranged to overlap the rail locking device in the seat front to back direction.
5. The vehicular seat according to claim 2, further comprising a buckle arranged further to an outside in a seat width direction than the seat main body and configured for attachment of a tongue plate provided at a seat belt; wherein the reclining device and the buckle are arranged at opposite positions of the seat main body in the seat width direction relative to each other.
6. The vehicular seat according to claim 2, further comprising floor connecting members that connect the lower rails to the vehicle body floor, wherein the floor connecting members are arranged in right and left positions that overlap the reclining device in a seat width direction.
7. The vehicular seat according to claim 6, wherein the floor connecting members are arranged behind the reclining device in the seat front to back direction.
8. The vehicular seat according to claim 6, wherein at least one of the floor connecting members is arranged in front of the reclining device in the seat front to back direction.
9. The vehicular seat according to claim 2, further comprising a connecting bracket that connects a lower end portion of the seat back and the reclining device, wherein the connecting bracket is mounted further to an outside in a seat width direction than the reclining device and arranged at a position to sandwich the reclining device between the support base and the connecting bracket.
10. The vehicular seat according to claim 2, further comprising right and left connecting brackets that are respectively provided in right and left side portions of the seat back and connect a lower end portion of the seat back to the support base; wherein one of the right and left connecting brackets is arranged further to an outside in a seat width direction than one of the upper rails, and the other of the right and left connecting brackets is arranged further to an inside in the seat width direction than the other of the upper rails.
11. The vehicular seat according to claim 1, wherein an anchor member for connecting a child seat is mounted to the rear portions of the upper rails.
12. The vehicular seat according to claim 11, further comprising a rail locking device configured to lock the upper rails in a state of being supported by the lower rails; wherein the rail locking device has an operation strap configured to switch the rail locking device between a locked state where the upper rails are locked and an unlocked state; and wherein the operation strap is arranged adjacent to the anchor member.
13. The vehicular seat according to claim 1, configured to switch between a usage state where an occupant can sit and a movement state where the seat main body is moved from the usage state, the vehicular seat further comprising: a support base provided on the vehicle body floor side of the seat main body; a seat pivot shaft mounted to the support base and connected to one end side of the seat main body either in the seat front to back direction or in a seat width direction so that the seat main body is pivotable; a detachable leg, an upper end side of the detachable leg being mounted to an other end side of the seat main body and a lower end side of the detachable leg being detachably held by a leg holding member provided on the support base; and a base cover that covers the support base from above and is configured to guide the detachable leg to move together with the seat main body when the seat main body moves between the usage state and the movement state; wherein the base cover comprises a cover mounting part that is arranged in the periphery of the leg holding member and configured to mount to the support base.
14. The vehicular seat according to claim 1, configured to switch between a usage state where an occupant can sit and a movement state where the seat main body is moved from the usage state, the vehicular seat further comprising: a support base which is provided on the vehicle body floor side of the seat main body and arranged in a lower part of the seat cushion, and to which the lower end side of the seat back is pivotably connected; a seat pivot shaft mounted to the support base and connected to one end side of the seat main body either in the seat front to back direction or in a seat width direction so that the seat main body is pivotable; and a base cover that covers the support base from above; wherein side portions of the support base are defined by a pair of side base parts; wherein the base cover is configured to be divided into a front cover and a rear cover in the seat front to back direction; and wherein a rear side end portion of the front cover and a front side end portion of the rear cover are fixed in a state where a cover fixed frame arranged to bridge the pair of side base parts is sandwiched therebetween.
15. The vehicular seat according to claim 1, configured to switch between a usage state where an occupant can sit and a movement state where the seat main body is moved from the usage state, the vehicular seat further comprising: floor connecting members that connect the vehicular seat to the vehicle body floor; wherein a center position of the seat back in a seat width direction is arranged to be displaced to one side in the seat width direction with respect to a center position of the seat cushion; and wherein a center position of the floor connecting member in the seat width direction is arranged to be displaced to the one side with respect to the center position of the seat cushion.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0123] Hereinafter, a vehicular seat according to an embodiment of the present invention will be described with reference to
[0124] The present embodiment relates to the invention of a vehicular seat capable of housing a seat main body in a housing floor, the vehicular seat including: right and left rail devices fixed on a vehicle body floor and supporting the seat main body so as to be movable in the front to back direction; and a reclining device pivotably connecting the seat main body to a support base constructed on the right and left rail devices, in which the reclining device is arranged at a height position overlapping upper rails in the up and down direction.
[0125] It should be noted that the side on which an occupant sits with respect to a seat back of the vehicular seat is a seat front side.
[0126] A vehicular seat S of the present embodiment is, for example, a rear seat corresponding to a backseat of a vehicle. It should be noted that it is available as a middle seat in the second row in a vehicle including three rows of seats in a vehicle front to back direction.
[0127] As shown in
[0128] Moreover, as shown in
[0129] Further, in rear portions of the rail devices 7, an anchor member 9 for connecting a child seat is mounted.
[0130] As shown in
[0131] The vehicular seat S is a seat capable of seat arrangements of three kinds of forms in a usage state that the occupant can sit, a housed state that the seat main body is housed in the housing floor, and a tip-up state that the seat main body is flipped up.
[0132] Concretely, the vehicular seat S is switched from the usage state shown in
[0133] As shown in
[0134] In addition, on the left side in the seat width direction of the seat back 1, an armrest 4 for supporting the arm of the sitting occupant is mounted.
[0135] The seat cushion 2 is a seating part supporting the occupant from below, and is configured by placing a cushion pad 2a on a cushion frame 20 of
[0136] On the left side of the seat cushion 2, a buckle 5 for attaching a tongue plate provided at a seat belt (not shown) is mounted. As shown in
[0137] The headrest 3 is a head part supporting the head of the occupant from behind, and is configured by placing a cushion pad 3 on a pillar (not shown) serving as a core material and covering them with a skin 3b.
[0138] A headrest pillar is generally composed of right and left pillar main body parts, and a pillar connection part connecting the upper ends of the right and left pillar main body parts.
[0139] In the above configuration, a center position in the seat width direction of the headrest 3 is arranged at the substantially same position as a center position of the seat cushion 2. Therefore, regarding the headrest 3 hardly influencing an arrangement layout in the vehicle, the arrangement giving priority to rigidity of the seat can be set.
[0140] As shown in
[0141] The floor connecting member 6 includes a front floor connecting member 6a and a rear floor connecting member 6b which are arranged at positions to sandwich the reclining device 13 in the seat front to back direction.
[0142] The front floor connecting member 6a is formed of a curved-shaped plate body, and as shown in
[0143] The right front floor connecting member 6a extends in front of the seat so as to slightly project to the outside in the seat width direction, and is arranged to be inclined on the outside in the seat width direction than the left front floor connecting member 6a.
[0144] As shown in
[0145] The rear floor connecting members 6b are arranged between the reclining device 13 and the rear end portion of the support base 40 in the front to back direction.
[0146] In the above configuration, as shown in
[0147] Then, center positions in the seat width direction of the pair of floor connecting members 6 are similarly offset-arranged to be displaced to the left side with respect to the center position of the seat cushion 2.
[0148] Therefore, a seat of which rigidity is secured while taking account of the arrangement layout in the vehicle can be realized.
[0149] The rail devices 7 are arranged between the seat main body and the vehicle body floor in the up and down direction, and as shown in
[0150] On the upper surfaces of the right and left upper rails 7b, the support base 40 is constructed, and as shown in
[0151] To the rail connection part 7c, the anchor member 9, and a first operation strap 8d arranged in a position adjacent to the anchor member 9 and serving as an operation part of the rail locking device 8 are mounted.
[0152] As shown in
[0153] The rail locking device 8 is mainly composed of a rail locking main body 8a, a pivot bar 8b connecting the rail locking main body 8a and the operation strap and pivoting around a pivot shaft 8c in association with the pulling of the operation strap, and the first operation strap 8d and a second operation strap 8e which are hooked on one end of the pivot bar 8b.
[0154] Specifically, the first operation strap 8d is hooked in a strap hooking groove 8g provided in one end of the pivot bar 8b. The second operation strap 8e is mounted via a pull cable 8f hooked on one end of the pivot bar 8b.
[0155] The rail locking main body 8a is a mechanism capable of releasing the upper rails 7b from a locked state by connecting the upper rails 7b and the pivot bar 8b and detaching an engaging groove (not shown) provided in the upper rails 7b from an engaging claw (not shown) in association with a pivot motion of the pivot bar 8b.
[0156] The pivot bar 8b rotatably supports the pivot shaft 8c in the substantially central portion in the longitudinal direction and connects the rail locking main body 8a and the operation strap while sandwiching the pivot shaft 8c.
[0157] As shown in
[0158] The second operation strap 8e is formed such that one end thereof is connected to the pull cable 8f and the other end is slidably guided to a guide wire provided on the support base 40, to extend in front of the seat while being slightly inclined to the outside in the seat width direction.
[0159] The pull cable 8f extends in front of the seat and is connected to the second operation strap 8e in such a manner that one end thereof is hooked in the end portion than the strap hooking groove 8g in the pivot bar 8b and the other end extends in the rear of the seat and is guided to the guide wire of the rail connection part 7c and is turned down.
[0160] As shown in
[0161] The opening portion of the strap hooking groove 8g has a guide shape for guiding one end of the first operation strap 8d into the groove.
[0162] Concretely, the opening portion is formed so as to be narrower into a taper shape toward the bottom portion in the depth direction of the strap hooking groove 8g.
[0163] Moreover, the portion on one end side in the longitudinal direction of the pivot bar 8b in the opening portion is partly notched so as to be recessed in the depth direction than the portion on the other end side, so a step is generated in the opening portion.
[0164] Therefore, the first operation strap 8d can be easily assembled to the pivot bar 8b, and falling out of the assembled first operation strap 8d can be suppressed.
[0165] The anchor member 9 is formed of a substantially channel-shaped wire member for connecting a child seat, and is mounted on the front surface of the rail connection part 7c as shown in
[0166] The anchor member 9 is arranged in a position on the reclining device 13 side than the first operation strap 8d arranged in the central portions of the right and left upper rails 7b in the seat width direction.
[0167] Moreover, the anchor member 9 is arranged between the right and left pillar main body parts serving as core materials of the headrest 3 in the seat width direction.
[0168] The anchor member 9 and the first operation strap 8d are covered with the base cover 60 shown in
[0169] The back frame 10 is formed of a substantially rectangular frame-shaped body serving as a framework of the seat back 1, and as shown in
[0170] The connecting bracket 11 is formed of a substantially arcuate-shaped sheet metal member extending in the up and down direction, and the upper end of the connecting bracket 11 is mounted to the back frame 10 and the lower end thereof is mounted to the support base 40. In addition, on the right and left inner surfaces of the connecting bracket 11, reinforcing brackets 11a is assembled in order to improve rigidity.
[0171] On the lower end of the left connecting bracket 11, a seat pivot shaft 12 rotatably supported on the support base 40 in the right and left direction is provided, and on the lower end portion of the right connecting bracket 11, the reclining device 13 pivotably connecting the back frame 10 to the support base 40 is mounted.
[0172] In addition, whereas the right connecting bracket 11 is arranged on the outside in the seat width direction than the upper rail 7b on the right side, the left connecting bracket 11 is arranged on the inside in the seat width direction than the upper rail 7b on the left side.
[0173] The reclining device 13 comprises a known device, and as shown in
[0174] Moreover, the reclining device 13 is arranged at a height partly overlapping the upper rails 7b in the up and down direction, arranged in the substantially central portion of the upper rails 7b in the seat front to back direction, and arranged on the outside than the right upper rail 7b in the seat width direction.
[0175] The reclining device 13 is mainly composed of a reclining main body 13a, the seat pivot shaft 12 serving as a pivot shaft of the reclining device 13, and a spiral spring (not shown) biasing the back frame 10 so as to rotate around the seat pivot shaft 12 to the front side.
[0176] The seat pivot shaft 12 is rotatably supported on the connecting brackets 11, the reclining main body 13a, and the reclining mounting bracket 14, in the seat width direction.
[0177] The spiral spring (not shown) is latched on the back frame 10 side at one end thereof and is latched on the support base 40 side at the other end.
[0178] The reclining device 13 is capable of switching to a locked state that the pivot motion of the back frame 10 is locked, the back frame 10 is locked to a rising attitude in
[0179] The reclining mounting bracket 14 is a member for mounting the reclining main body 13a on the outer surface of the support base 40, and is formed as a substantially hollow body by assembling an outer bracket 14a and an inner bracket 14b.
[0180] In the substantially central portion in the seat front to back direction of the reclining mounting bracket 14, a pivot shaft hole for rotatably supporting the seat pivot shaft 12 is formed.
[0181] Moreover, in the front portion and the rear portion of the reclining mounting bracket 14, bolt assembling parts 14c for assembling it to side base portions 41 of the support base 40 are respectively formed.
[0182] In addition, a flange part 11b provided at the connecting bracket 11 abuts the upper ends of the outer bracket 14a and the inner bracket 14b and thereby they are positioned to each other.
[0183] The cushion frame 20 is formed of a substantially rectangular frame-shaped body serving as a framework of the seat cushion 2, and as shown in
[0184] The side frame 21 is formed of a sheet metal member extending in the seat front to back direction, the front portion thereof is connected to the front connecting pipe 22, and to the rear portion thereof, a cushion pivoting device 25 pivotably connecting the cushion frame 20 to the back frame 10 is mounted.
[0185] In addition, as shown in
[0186] The front connecting pipe 22 is formed of a substantially channel-shaped pipe member, and on the right and left inner surfaces thereof, a leg pivoting device 28 pivotably connecting the detachable leg 30 to the cushion frame 20 is mounted.
[0187] The cushion pivoting device 25 comprises a known device, and as shown in
[0188] The cushion pivot shaft 26 is rotatably supported on the back frame 10 side and the cushion frame 20 side in the right and left direction, and the spiral spring 27 is latched on the back frame 10 side at one end thereof and is latched on the cushion frame 20 side at the other end.
[0189] The cushion pivoting device 25 is capable of switching to a locked state that the pivot motion of the cushion frame 20 is locked.
[0190] As shown in
[0191] The leg pivoting device 28 includes a leg pivot shaft 28a, and a spring member 28b biasing the detachable leg 30 to the opposite side to the cushion frame 20 around the leg pivot shaft 28a, in other words, to the direction away from the cushion frame 20.
[0192] The leg pivot shaft 28a is rotatably supported on the front connecting pipe 22 and the upper end portion of the detachable leg 30 in the right and left direction, and the spring member 28b is latched on the cushion frame 20 side at one end thereof and is latched on the detachable leg 30 side at the other end.
[0193] The leg pivoting device 28 is capable of switching to a locked state that the pivot motion of the detachable leg 30 is locked, and as shown in
[0194] As shown in
[0195] The upper ends of the leg main body parts 31 are connected to the right and left inner surfaces in the substantially central portion in the front to back direction of the cushion frame 20, and the substantially central portion in the right and left direction of the leg connection part 32 is detachably held by the leg holding member 50.
[0196] The upper end portion of the detachable leg 30 projects in front of the seat than the lower end portion of the detachable leg 30, and the detachable leg 30 is upwardly inclined to the front from the lower end portion thereof toward the upper end portion thereof.
[0197] The support base 40 is a member supporting the seat main body, and as shown in
[0198] In addition, as shown in
[0199] The side base part 41 is formed of a substantially crank-shaped sheet metal member elongated in the front to back direction, and as shown in
[0200] The first base connection part 42 and the second base connection part 43 are formed of a substantially semicircular pipe member extending in the right and left direction, and separated from each other with a predetermined distance in the front to back direction.
[0201] As shown in
[0202] The respective right and left end portions of the first base connection part 42 and the second base connection part 43 are connected to the side base parts 41 and the reinforcing base parts 44 so as to be sandwiched therebetween.
[0203] The reinforcing base parts 44 overlap the side base parts 41 up and down to form a closed section structure, and the support base 40 is formed into a twin-half shell shape.
[0204] As shown in
[0205] Moreover, in the portion where the closed section structure is formed, a step part 47 recessed to the opposite side (the lower side) to the detachable leg 30 side in a position facing the detachable leg 30 is formed
[0206] As shown in
[0207] The front portion of the holding member support part 45 is mounted to the first base connection part 42, and the rear portion of the holding member support part 45 is mounted to the second base connection part 43.
[0208] As shown in
[0209] The cover fixed frame 46 is a bar-shaped member having a circular section, and in the rear (at least behind the seat pivot shaft 12 constituting the reclining device 13) of the respective side base parts 41, connects the respective side base parts 41.
[0210] The cover fixed frame 46 is configured so as to be arranged in the connecting portion of a front cover 61 and a rear cover 71 which constitute the base cover 60 described later, and the front cover 61 and the rear cover 71 are connected in a state that the cover fixed frame 46 is sandwiched therebetween.
[0211] This configuration is a main configuration of the present embodiment and thus will be described in detail later.
[0212] It should be noted that, as described above, the cover fixed frame 46 is arranged behind the seat pivot shaft 12 constituting the reclining device 13, thereby the connecting portion of the front cover 61 and the rear cover 71 is difficult to be viewed even if the vehicular seat S is displaced, and design characteristics are improved.
[0213] Moreover, the cover fixed frame 46 is a bar-shaped member having a circular section (namely, a round-bar), so assembly is easy because it is rotatable and has a surface without edge when assembling the front cover 61 and the rear cover 71.
[0214] As shown in
[0215] Each side wall part 51 is folded from the lower end portion thereof toward the upper end portion in an adjacent direction to each other, in other words, is folded in the opening part inside direction so as to narrow the opening portion of the leg holding member 50, and on the upper end portion thereof, a curl part 53 warped in the opening part outside direction is formed.
[0216] The bottom wall part 52 is formed into a curved shape, and mounted to the folded part 45a of the holding member support part 45 along it.
[0217] As shown in
[0218] The pair of curl parts 53 pass through the opening part provided in the base cover 60 respectively and expose to the outside on the detachable leg 30 side.
[0219] As shown in
[0220] In a portion adjacent to the leg holding member 50, an inertial locking device 54 locking the leg connection part 32 of the detachable leg 30 in a state of being held by the leg holding member 50 at the time of rear end collision of a vehicle is arranged.
[0221] The inertial locking device 54 comprises a known device, is mounted to the support base 40, is arranged between the first base connection part 42 and the second base connection part 43 in the front to back direction, and is arranged at a front to back position overlapping the leg holding member 50 in the front to back direction.
[0222] Moreover, the inertial locking device 54 is arranged in a free space located on the left side in the seat width direction than the center position of the support base 40.
[0223] The base cover 60 is formed of a resin molded article covering the entire support base 40 from above, and as shown in
[0224] The base cover 60 is for covering a drive mechanism arranged in the lower part of the support base 40 and protects the drive mechanism portion.
[0225] <Front Cover>
[0226] As shown in
[0227] Concretely, the front cover 61 includes a leg accommodating concave part 62 accommodating the detachable leg 30, a leg movement restricting part 63 arranged at the rear of the seat than the leg accommodating concave part 62 and restricting the detachable leg 30 from moving behind than the leg accommodating concave part 62, and a pair of base abutting parts 64 arranged in front of the seat than the leg accommodating concave part 62 and capable of abutting a portion of the seat cushion 2.
[0228] Moreover, on the front cover 61, the cover mounting part 65 arranged in the bottom portion of the leg accommodating concave part 62 thereof and capable of bolting to the support base 40 is formed.
[0229] As shown in
[0230] The leg accommodating concave part 62 is composed of a pair of front and rear side wall parts 62a, a pair of right and left side wall parts 62b, and a bottom wall part 62c connecting the lower end portions of these side wall parts, and is arranged at a position where the opening portion thereof is directed forward obliquely upward.
[0231] The pair of front and rear side wall parts 62a and the pair of right and left side wall parts 62b are, respectively, formed so as to be wider from the bottom wall part 62c toward the opening portion, and have an inclined surface.
[0232] Of the leg accommodating concave part 62, in the central portions in the right and left direction of the pair of front and rear side wall parts 62a, substantially quadrangular opening parts are formed respectively as shown in
[0233] Moreover, in the rear continuous portion of the front and rear side wall parts 62a and the bottom wall part 62c, opening parts elongated in the up and down direction are formed, and a portion of the inertial locking device 54 exposes to the outside via the opening parts from the back surface side of the base cover 60.
[0234] Further, in the front continuous portion of the front and rear side wall parts 62a and the bottom wall part 62c, the concave-shaped cover mounting part 65 recessed downwardly toward the support base 40 side from the surface of the base cover 60 is formed.
[0235] As shown in
[0236] The upper end of the leg movement restricting part 63 protrudes slightly upwardly from the upper surface of the base cover 60.
[0237] Therefore, when the detachable leg 30 is accommodated in the leg accommodating concave part 62, the leg movement restricting part 63 restricts the rearward movement of the detachable leg 30 and can guide the detachable leg 30 to the leg accommodating concave part 62 side.
[0238] As shown in
[0239] Specifically, the lower end portions of the cover mounting parts 65 are mounted to the folded part 45a recessed downwardly in the holding member support part 45.
[0240] Each cover mounting parts 65 is arranged in a front to back position overlapping the leg holding member 50 in the seat front to back direction, and at least the opening portion projects in front of the seat than the leg holding member 50.
[0241] Moreover, each cover mounting parts 65 is arranged in a position to sandwich the leg holding member 50 in the seat width direction, and the cover mounting part 65 on the right side is arranged between the leg holding member 50 and the inertial locking device 54.
[0242] In the base cover 60, as shown in
[0243] Moreover, in the above base cover 60, as shown in
[0244] The abutting ribs 67 extend along the inclined surfaces of the right and left side wall parts 62b, of the leg accommodating concave part 62, and protrude so as to abut the support base 40.
[0245] Therefore, the base cover 60 is easily fitted into the support base 40.
[0246] Moreover, on the rear end side of the front cover 61, a front side connection part 68 is formed.
[0247] It is a mechanism for connecting the rear cover 71.
[0248] The front side connection part 68 is configured by having a plurality of first front locking claws 68a and a plurality of second front locking claws 68b.
[0249] The first front locking claw 68a is a substantially rectangular claw, and is formed in a position slightly in front of the rear end portion of the front cover 61.
[0250] The first front locking claw 68a protrudes toward the lower part of the vehicle body in an inclined state such that the free end side is arranged on the rear end side than the base end side (it protrudes upwardly in
[0251] Then, the plurality of first front locking claws 68a are provided in a protruding manner at regular intervals along the rear end line of the front cover 61.
[0252] Moreover, the second front locking claw 68b is a substantially rectangular claw, and protrudes toward the lower part of the vehicle body in an inclined state such that the free end side is arranged on the rear end side than the base end side (it protrudes upwardly in
[0253] It should be noted that in the present embodiment, the second front locking claw 68b is formed into a size slightly smaller than the first front locking claw 68a. Particularly, the height of the second front locking claw 68b (the distance from the base end part of the front cover 61 to the free end) is configured so as to be smaller than the height of the first front locking claw 68a, thereby improving assembly performance to the rear cover 71.
[0254] The plurality of second front locking claw 68b are provided in a protruding manner at regular intervals along the rear end (the edge portion) of the front cover 61, and individual second front locking claws 68b are configured so as to be arranged between the adjacent first front locking claws 68a, 68a (in the halfway point between the adjacent first front locking claws 68a, 68a in the width direction).
[0255] Thereby, accuracy of assembling position and rigidity can be improved.
[0256] It should be noted that, in the present embodiment, although an example where five first front locking claws 68a are formed and four second front locking claws 68b are formed is shown, the number is, of course, not limited thereto and can be changed in accordance with the application state.
[0257] Moreover, in a surface facing the rear side of the first front locking claw 68a, three front ribs R1 extending from the base end side to the free end side are formed (on both sides in the width direction and between them), thereby enhancing rigidity.
[0258] Similarly, in a surface facing the front side of the second front locking claw 68b, two front ribs R1 extending from the base end side to the free end side are formed (on both sides in the width direction), thereby enhancing rigidity.
[0259] Moreover, on the rear end side of the front cover 61, in one end portion in the width direction, a circular cup-shaped front side reclining device arrangement part 69A where the reclining device 13 is arranged is formed.
[0260] Moreover, on the other end side in the width direction, a front side seat belt buckle supporting member through hole 69B and a front side connecting bracket through hole 69C are formed sequentially from the outside.
[0261] Moreover, in the outside portion of the front side seat belt buckle supporting member through hole 69B, front side part fitting holes 69D are formed. In the present embodiment, two substantially rectangular holes are formed in parallel in the up and down direction, and into the front side part fitting holes 69D, rear side part fitting claws 79D formed at the rear cover 71 are fitted.
[0262] <Rear Cover>
[0263] The rear cover 71 is a cover covering the anchor member 9 and the first operation strap 8d from above, and includes the anchor through hole 72 for passing the anchor member 9 therethrough, the strap through hole 73 for passing the first operation strap 8d therethrough, and a dividing wall part 74 dividing between the anchor member 9 and the first operation strap 8d.
[0264] As shown in
[0265] Moreover, on the bottom surface of the outer edge portion of the anchor through hole 72, reinforcing ribs 75 extending downwardly from the bottom surface and abutting the rail connection part 7c of
[0266] In the above configuration, the respective outer edge portions of the anchor through hole 72 and the strap through hole 73 are formed so as to abut the rail connection part 7c.
[0267] Therefore, positioning of the base cover 60 is facilitated, and assembly performance is improved.
[0268] Moreover, as shown in
[0269] On the front end side of the rear cover 71, a rear side connection part 78 is formed.
[0270] It is a mechanism for connecting the front cover 61. The rear side connection part 78 is configured by having a plurality of rear locking claws 78a, a plurality of first front locking claw through holes 78b, and a plurality of second front locking claw through holes 78c.
[0271] The plurality of rear locking claws 78a are formed in parallel in a position slightly in front of the front end part of the rear cover 71.
[0272] The rear locking claw 78a is formed into a substantially L-shape viewed from the side by a substantially rectangular rear locking claw hanging piece 171 protruding toward the lower part of the vehicle body from the rear cover 71, and a rear locking claw pressing piece 172 protruding substantially perpendicularly to the rear locking claw hanging piece 171 toward the front part from the rear locking claw hanging piece 171.
[0273] It should be noted that, in the present embodiment, the length in the width direction of the rear locking claw pressing piece 172 is configured so as to be smaller than the length in the width direction of the rear locking claw hanging piece 171, and the rear locking claw pressing piece 172 protrudes from the vicinity of the center in the width direction of the rear locking claw hanging piece 171.
[0274] This is, by increasing the width of the base end side, for enhancing rigidity of a portion to which high load is applied at the time of assembly.
[0275] Moreover, it should be noted that the width of the rear locking claw pressing piece 172 is configured so as to be same as or slightly larger than the length in the width direction of the first front locking claw 68a.
[0276] This is for efficiently receiving the pressing load from the first front locking claw 68a when assembled.
[0277] Further, in the inner corner of the surface side facing the rear part of the rear locking claw hanging piece 171 and the base end part, three rear ribs R2 extending in the front to back direction from the up and down direction over the inner corner are formed (on both sides in the width direction and between them), thereby enhancing rigidity.
[0278] Moreover, the plurality of front locking claw through holes 78b are rectangular holes formed in the vicinity of the front end edge part of the rear cover 71, and are formed in parallel at regular intervals along the front end edge of the rear cover 71.
[0279] The first front locking claw through holes 78b are formed at positions where the first front locking claws 68a pass therethrough when assembled, and the first front locking claw through holes 78b guide the first front locking claws 68a to the free end of the rear locking claw pressing piece 172.
[0280] Further, the plurality of second front locking claw through holes 78c are rectangular holes formed at positions slightly at the rear of the front end part of the rear cover 71, and are formed in parallel at regular intervals along the front end edge of the rear cover 71.
[0281] Moreover, individual second front locking claw through holes 78c are configured so as to be arranged between the adjacent first front locking claw through holes 78b, 78b (in the halfway point between the adjacent first front locking claw through holes 78b, 78b in the width direction) , and these second front locking claw through holes 78c are formed at positions where the second front locking claws 68b pass therethrough when assembled.
[0282] Thereby, accuracy of assembling position and rigidity can be improved.
[0283] It should be noted that, in the present embodiment, although an example where five rear locking claws 78a and first front locking claw through holes 78b are formed and four second front locking claw through holes 78c are formed is shown in conformity with the configuration of the front cover 61, the number is, of course, not limited thereto and can be changed in accordance with the application state.
[0284] Moreover, on the rear end side of the rear cover 71, in one end portion in the width direction, a rear side reclining device arrangement part 79A where the reclining device 13 is arranged is formed.
[0285] Moreover, on the other end side in the width direction, a rear side seat belt buckle supporting member through hole 79B and a rear side connecting bracket through hole 79C are formed sequentially from the outside.
[0286] When assembled, these are combined with the front side reclining device arrangement part 69A, the front side seat belt buckle supporting member through hole 69B, and the front side connecting bracket through hole 69C, and constitute a reclining device arrangement part H1, the seat belt buckle supporting member through hole H2, and a connecting bracket through hole H3.
[0287] Further, in the outside portion of the rear side seat belt buckle supporting member through hole 79B, the rear side part fitting claws 79D are formed. In the present embodiment, two substantially rectangular claws protruding in the inside direction are formed in parallel in the up and down direction, and the rear side part fitting claws 79D fit into the front side part fitting holes 69D formed in the front cover 61.
[0288] By further adopting such a fitting configuration, positioning of the front cover 61 and the rear cover 71 is further facilitated.
[0289] Moreover, by forming such a fitting configuration in proximity to the seat belt buckle supporting member through hole H2 and the connecting bracket through hole H3 which are constituted as hole parts, rigidity of that portion can be improved.
[0290] <Combination Method>
[0291] Next, a method of combining the front cover 61 and the rear cover 71 which are configured as described above to constitute the base cover 60 will be described with reference to
[0292] Initially, as shown in
[0293] Finally, as shown in
[0294] At this time, the arrangement positional relationship between the rear locking claw 78a (the rear locking claw pressing piece 172) which is formed on the front end side of the rear cover 71 and the cover fixed frame 46 is shown in
[0295] In one example, firstly, as shown in
[0296] Namely, the cover fixed frame 46 is set to be arranged in the inner corner portion of the rear locking claw hanging piece 171 and the rear locking claw pressing piece 172 which constitute the rear locking claw 78a (namely, the cover fixed frame 46 is covered with the rear locking claw hanging piece 171 and the rear locking claw pressing piece 172).
[0297] Subsequently, the first front locking claw 68a of the front cover 61 is passed through the first front locking claw through hole 78b of the rear cover 71 from the upper part of the vehicular seat toward the lower part, and at the same time, the second front locking claw 68b of the front cover 61 is passed through the second front locking claw through hole 78c of the rear cover 71 from the upper part of the vehicular seat toward the lower part.
[0298] Thereby, the free end side of the first front locking claw 68a presses the free end part of the rear locking claw pressing piece 172 constituting the rear locking claw 78a from the lower part of the vehicular seat.
[0299] Further, thereby, the cover fixed frame 46 arranged in the inner corner portion of the rear locking claw hanging piece 171 and the rear locking claw pressing piece 172 is pressed upwardly by the rear locking claw pressing piece 172 to which a pressing force of the first front locking claw 68a is applied. Therefore, the cover fixed frame 46 is firmly pushed against the back surface of the rear cover 71 by the rear locking claw pressing piece 172. In this way, the cover fixed frame 46 may be firmly sandwiched, and after all, the front cover 61 and the rear cover 71 may be firmly fixed to the cover fixed frame 46.
[0300] Moreover, at this time, the front second locking claw 68b is pressed against the cover fixed frame 46 between the adjacent first front locking claws 68a, 68a and the rear locking claws 78a, 78a (between each combined shape), and defines the rear position of the cover fixed frame 46 and further applies an engaging force.
[0301] It should be noted that a detail view in a fixed state that the cover fixed frame 46 is sandwiched in this manner between the first front locking claw 68a and the second front locking claw 68b which are formed on the rear end side of the front cover 61 and the rear locking claw 78a (the rear locking claw pressing piece 172) which is formed on the front end side of the rear cover 71 is shown in
[0302] Then, a back view (a completed back view) in a state that the front cover 61 and the rear cover 71 are combined to constitute the base cover 60 is shown in
[0303] It should be noted that the connecting portion of the front cover 61 and the rear cover 71 is configured so as to be arranged in the connecting portion of the lower end of the connecting bracket and the support base 40 (in the vicinity where the seat pivot shaft 12 is arranged) and in an arrangement portion of the seat belt buckle supporting member (not shown) (see
[0304] Namely, they are configured to be able to be separated from that position, and therefore the base cover 60 can be mounted after the respective frames are assembled. Therefore, the degree of freedom of working sequence is increased and workability is improved.
[0305] Moreover, in the present embodiment, when mounting the base cover 60 to the support base 40, fastening by a tapping screw is performed (as for the fastening points, see the positions of the circles in
[0306] Then, in the connection part of the front cover 61 and the rear cover 71, although fixing in the front to back direction is firmly performed, positional displacement on the order of dimensional tolerance of the cover fixed frame 46 can be allowed.
[0307] Namely, as shown in
[0308] Concretely, due to the positional displacement of the fastening point of the tapping screw and the cover fixed frame 46, the covers are connected as shown in
[0309] Namely, in
[0310] Therefore, in the present embodiment, in a state that bonding in the front to back direction is firmly held, the positional displacement of the fastening point of the tapping screw and the cover fixed frame 46 can be allowed.
[0311] <Seat Housing Action>
[0312] Next, the action of moving the seat main body from the usage state to the housed state will be described with reference to
[0313] When the vehicular seat S is in the usage state shown in
[0314] When moving the vehicular seat S from the usage state to the housed state, the operating lever 1c of
[0315] As shown in
[0316] The detachable leg 30 begins rotation to the seat cushion 2 side around the leg pivot shaft 28a with respect to the seat cushion 2 in conjunction with the rotation of the seat back 1. At this time, the detachable leg 30 becomes in a stretched state between the seat cushion 2 and the vehicle body floor side, thereby capable of stably moving the seat cushion 2 and the seat back 1.
[0317] It should be noted that a known cable (not shown) is connected between the operating lever 1c and the reclining device 13, and that it has a mechanism in which the cable is pulled by operation of the operating lever 1c to release the locked state.
[0318] It is desirable that the cable is positioned by passing through a region surrounded by the back frame 10, the connecting bracket 11, and the reinforcing bracket 11a in the periphery of the reclining device 13.
[0319] When the seat back 1 reaches to a predetermined rotational position as shown in
[0320] The detached detachable leg 30 rotates so as to be folded to the seat cushion 2 side around the leg pivot shaft 28a against a biasing force of the spring member 28b, by running upon the upper surface of the base cover 60. Then, the detachable leg 30 is locked in a state of being housed in the seat cushion 2 side by the leg pivoting device 28 when reaching to a predetermined rotational position.
[0321] Further, when the seat back 1 reaches to a predetermined rotational position as shown in
[0322] It should be noted that to the front portion of the seat cushion 2, a sliding member (not shown) slidable with respect to the housing floor surface is mounted, and that the seat cushion 2 can stably slide on the housing floor surface toward the seat front side.
[0323] As shown in
[0324] The seat cushion 2 is locked by the cushion pivoting device 25, in the housed state, concretely, in a state that the seat back 1 is folded to the seat cushion 2 side.
[0325] The detachable leg 30 is arranged at a position lower than the leg holding member 50 in the housed state.
[0326] <Seat Tip-Up Action>
[0327] Next, the action of moving the seat main body from the housed state to the tip-up state will be described with reference to
[0328] When the vehicular seat S is in the housed state shown in
[0329] At this time, the cushion pivoting device 25 locks the pivot motion of the seat cushion 2, so it is possible to raise the seat cushion 2 upward integrally by raising the seat back 1 upward.
[0330] It should be noted that in the tip-up state, it is possible to secure a wide luggage room space in the seat front side by sliding the upper rails 7b to the seat rear side with respect to the lower rails 7a.
[0331] When the vehicular seat S switches to the tip-up state shown in
[0332] <Seat return action>
[0333] Next, the action of moving the seat main body from the tip-up state to the usage state will be described with reference to
[0334] As shown in
[0335] An occupant pulls the detachable leg 30 so as to be rotated upwardly around the leg pivot shaft 28a, in other words, pulls it in the direction away from the seat cushion 2 side, thereby releasing the locked state of the cushion pivoting device 25 and the leg pivoting device 28.
[0336] It should be noted that a known cable (not shown) is connected between the detachable leg 30 and the cushion pivoting device 25 and, that the cable is configured to be pulled by operation of the detachable leg 30 to release the locked state.
[0337] As shown in
[0338] The detachable leg 30 is rotated around the leg pivot shaft 28a to a position where the detachable leg 30 is attachable to the leg holding member 50 by a biasing force of the spring member 28b in association with release of the leg pivoting device 28, thereby being attached to the leg holding member 50.
[0339] At this time, the detachable leg 30 moves toward the leg holding member 50 mounted to the lower end side of the leg accommodating concave part 62 by being guided by the leg accommodating concave part 62 and the leg movement restricting part 63, of the base cover 60.
[0340] By a series of actions described above, the vehicular seat S returns to the usage state shown in
[0341] <Other Embodiments>
[0342] In the above embodiment, as shown in
[0343] In that case, it is desirable that the positional relationship in the seat front to back direction between the seat pivot shaft 12 and the detachable leg 30 is arranged in reverse.
[0344] Moreover, as another example of the housed state, a state that the seat back 1 is folded and the seat main body is flipped up and rotated to one side in the seat width direction may be assumed as the housed state.
[0345] In the above embodiment, the housed state of the seat main body has been described as the state corresponding to the movement state, but not particularly limited thereto, the tip-up state and the like in the present embodiment may, of course, correspond to the movement state.
[0346] In the above embodiment, as shown in
[0347] Moreover, in the reclining device 13, the seat back 1 and the support base 40 may be directly connected via the seat pivot shaft 12 without the connecting brackets 11. Further, the seat back 1 and the upper rails 7b may be, of course, directly connected without support base 40.
[0348] In the above embodiment, as shown in
[0349] In the above embodiment, as shown in
[0350] At this time, the upper end portion of the detachable leg 30 is arranged at the rear of the seat than the lower end portion of the detachable leg 30, and the detachable leg 30 is desirable to be upwardly inclined to the rear part from the lower end portion side thereof toward the upper end portion side thereof, thereby becoming easier to be accommodated and rotated in the seat cushion 2 side.
[0351] In the above embodiment, as shown in
[0352] In the above embodiment, as shown in
[0353] Moreover, as long as the cover mounting part 65 is arranged in a peripheral portion of the leg holding member 50, the positional relationship in the seat front to back direction and the seat width direction may be appropriately changeable.
[0354] In the above embodiment, as shown in
[0355] Moreover, as long as the cover mounting part 65 is arranged in a peripheral portion of the leg holding member 50, the positional relationship in the seat front to back direction and the seat width direction may be appropriately changeable.
[0356] In the above embodiment, as shown in
[0357] In the above embodiment, the vehicular seat capable of housing used for automobiles has been described as a concrete example, but not limited thereto, it can be used as a seat for vehicles such as aircrafts and ships, in addition to vehicular seats for trains, busses and the like.
[0358] In the present embodiment, the vehicular seat S according to the present invention has been mainly described.
[0359] However, the above embodiment is merely an example to facilitate understanding of the present invention, and the present invention is not limited thereto. The present invention can be changed and improved without departing from the gist thereof, and as a matter of course, the present invention includes equivalents thereof.
REFERENCE SIGNS LIST
[0360] S: Vehicular seat
[0361] 1: Seat back [0362] 1a, 2a, 3a: Cushion pad [0363] 1b, 2b, 3b: Skin [0364] 1c: Operating lever
[0365] 2: Seat cushion
[0366] 3: Headrest
[0367] 4: Armrest
[0368] 5: Buckle
[0369] 6: Floor connecting member [0370] 6a: Front floor connecting member [0371] 6b: Rear floor connecting member
[0372] 7: Rail device [0373] 7a: Lower rail [0374] 7b: Upper rail [0375] 7c: Rail connection part
[0376] 8: Rail locking device [0377] 8a: Rail locking main body [0378] 8b: Pivot bar [0379] 8c: Pivot shaft [0380] 8d: First operation strap [0381] 8e: Second operation strap (Operation strap) [0382] 8f: Pull cable [0383] 8g: Strap hooking groove
[0384] 9: Anchor member
[0385] 10: Back frame
[0386] 11: Connecting bracket [0387] 11a: Reinforcing bracket [0388] 11b: Flange part [0389] 11c: Bracket cover
[0390] 12: Seat pivot shaft
[0391] 13: Reclining device [0392] 13a: reclining main body
[0393] 14: Reclining mounting bracket [0394] 14a: Outer bracket [0395] 14b: Inner bracket [0396] 14c: Bolt assembling part
[0397] 20: Cushion frame
[0398] 21: Side frame [0399] 21a: Outer cushion cover [0400] 21b: Inner cushion cover
[0401] 22: Front connecting pipe
[0402] 23: Central connecting pipe
[0403] 24: Pan frame
[0404] 25: Cushion pivoting device
[0405] 26: Cushion pivot shaft
[0406] 27: Spiral spring
[0407] 28: Leg pivoting device [0408] 28a: Leg pivot shaft [0409] 28b: Spring member
[0410] 30: Detachable leg
[0411] 31: Leg main body part
[0412] 32: Leg connection part
[0413] 40: Support base
[0414] 41: Side base part [0415] 41a: Support wall part [0416] 41b: Inner wall part [0417] 41c: Outer wall part
[0418] 42: First base connection part
[0419] 43: Second base connection part
[0420] 44: Reinforcing base part [0421] 44a: Connecting wall part [0422] 44b: Inner wall part [0423] 44c: Outer wall part
[0424] 45: Holding member support part [0425] 45a: Folded part
[0426] 46: Cover fixed frame
[0427] 47: Step part
[0428] 50: Leg holding member
[0429] 51: Side wall part
[0430] 52: Bottom wall part [0431] 52a: Cut and raised part
[0432] 53: Curl part
[0433] 54: Inertial locking device
[0434] 60: Base cover
[0435] 61: Front cover
[0436] 62: Leg accommodating concave part [0437] 62a: Front and back side wall part [0438] 62b: Right and left side wall part [0439] 62c: Bottom wall part
[0440] 63: Leg movement restricting part
[0441] 64: Base abutting part
[0442] 65: Cover mounting part
[0443] 66: Reinforcing rib
[0444] 67: Abutting rib
[0445] 68: Front side connection part [0446] 68a: First front locking claw (The other locking claw) [0447] 68b: Second front locking claw
[0448] R1: Front rib (Rib)
[0449] 69A: Front side reclining device arrangement part
[0450] 69B: Front side seat belt buckle supporting member through hole (Through hole)
[0451] 69C: Front side connecting bracket through hole (Through hole)
[0452] 69D: Front side part fitting hole
[0453] 71: Rear cover
[0454] 72: Anchor through hole
[0455] 73: Strap through hole
[0456] 74: Dividing wall part
[0457] 75: Reinforcing rib
[0458] 78: Rear side connection part [0459] 78a: Rear locking claw (One locking claw) [0460] 171: Rear locking claw hanging piece [0461] 172: Rear locking claw pressing piece (One locking claw) [0462] R2: Rear rib [0463] 78b: First front locking claw through hole (Guide hole part) [0464] 78c: Second front locking claw through hole
[0465] 79A: Rear side reclining device arrangement part
[0466] 79B: Rear side seat belt buckle supporting member through hole (Through hole)
[0467] 79C: Rear side connecting bracket through hole (Through hole)
[0468] 79D: Rear side part fitting claw
[0469] H1: Reclining device arrangement part
[0470] H2: Seat belt buckle supporting member through hole (Through hole)
[0471] H3: Connecting bracket through hole (Through hole)