DRYER
20170314181 · 2017-11-02
Assignee
Inventors
- Eiji WAKIZAKA (Yokohama-shi, JP)
- Susumu KITAMURA (Yokohama-shi, JP)
- Naoki KITAYAMA (Yokohama-shi, JP)
- Tatsushi SHIMADA (Yokohama-shi, JP)
Cpc classification
D06F58/34
TEXTILES; PAPER
D06F2103/50
TEXTILES; PAPER
D06F58/02
TEXTILES; PAPER
International classification
Abstract
Disclosed herein is a heat pump type dryer for reducing the manufacturing cost thereof and maintaining an appropriate quantity of radiation by auxiliary heat exchanger. The clothes dryer D includes housing 1; drum portion 2 installed in the housing 1 and configured to accommodate clothes; a circulation ventilation path 3 configured to pass through the drum portion 2; a heat pump apparatus 5 having a compressor 52, a condenser 53, a throttling device 54, and an evaporator 51, connected to form a flow path through which refrigerant circulates; an auxiliary heat exchanger 55 installed outside the ventilation path, and connected in series to a flow path in the condenser 53 or in parallel to the condenser 53; and a cooling apparatus 6 configured to cool the auxiliary heat exchanger 55.
Claims
1. A dryer comprising: a housing; accommodation space formed in the housing, and configured to accommodate an object to be dried; a circulation ventilation path configured to pass through the accommodation space; a heat pump apparatus having a compressor, a condenser, a throttling device, and an evaporator, connected to form a flow path through which refrigerant circulates; an auxiliary heat exchanger installed outside the ventilation path, and connected in series to a flow path in the condenser or in parallel to the condenser; and a cooling apparatus configured to cool the auxiliary heat exchanger.
2. The dryer according to claim 1, wherein the cooling apparatus comprises a cooling fan configured to cause air outside the housing to blow toward the auxiliary heat exchanger.
3. The dryer according to claim 1 or 2, wherein the cooling apparatus comprises an exhaust fan disposed in the housing, and configured to discharge outside air of the ventilation path to the outside of the housing.
4. The dryer according to claim 1, wherein the compressor changes compression capacity to increase or decrease a temperature of refrigerant that is discharged from the compressor.
5. The dryer according to claim 1, wherein a refrigerant temperature sensor configured to detect a temperature of refrigerant discharged from the compressor is installed in a refrigerant pipe connecting the compressor to the condenser, and the cooling apparatus cools the auxiliary heat exchanger based on the result of detection by the refrigerant temperature sensor.
6. The dryer according to claim 1, wherein the auxiliary heat exchanger is connected in series to the flow path in the condenser, the condenser has a first flow path whose upstream end is connected to a discharge side of the compressor, and a second flow path whose downstream end is connected to the throttling device, a downstream end of the first flow path is connected to a upstream end of a radiating flow path in the auxiliary heat exchanger, and a upstream end of the second flow path is connected to a downstream end of the radiating flow path.
7. The dryer according to claim 6, wherein the condenser is configured as a fin-end-tube type heat exchanger having a plurality of straight pipe sections, and a plurality of connecting pipe sections connecting one ends of the straight pipe sections to each other such that the straight pipe sections communicate with each other.
8. The dryer according to claim 6, comprising: a bypass path configured to supply refrigerant discharged from the downstream end of the first flow path to the upstream end of the second flow path by bypassing the radiating flow path; and a flow path selecting device configured to divert the refrigerant discharged from the downstream end of the first flow path so that the refrigerant flows to the radiating flow path or the bypass path.
9. The dryer according to claim 1, wherein the auxiliary heat exchanger is connected in parallel to the condenser, and wherein the dryer comprises a flow path switching device configured to switch between a flow path for causing a total quantity of refrigerant discharged from the compressor to flow through the condenser, and a flow path for causing a predetermined quantity of the refrigerant discharged from the compressor to flow through the auxiliary heat exchanger and the remaining quantity of the refrigerant to flow through the condenser.
10. The dryer according to claim 5, further comprising: a quantity distributing device configured to adjust a quantity flowing to the condenser and a quantity flowing to the auxiliary heat exchanger among the refrigerant discharged from the compressor, when the auxiliary heat exchanger is connected in parallel to the condenser, and to adjust a bypass quantity bypassing the auxiliary heat exchanger and a quantity flowing to the auxiliary heat exchanger among the refrigerant discharged from the compressor, when the auxiliary heat exchanger is connected in series to the flow path in the condenser; and a control apparatus configured to control the cooling apparatus and the quantity distributing device, based on the result of detection by the refrigerant temperature sensor.
11. The dryer according to claim 10, wherein the control apparatus controls the quantity distributing device so that a total quantity of the refrigerant discharged from the compressor flows to the condenser or bypasses the auxiliary heat exchanger, when the heat pump apparatus starts.
12. The dryer according to claim 10, wherein the control apparatus determines whether a temperature of the refrigerant exceeds a first temperature set to a higher temperature than a predetermined target temperature, based on the result of detection by the refrigerant temperature sensor, and if the control apparatus determines that the temperature of the refrigerant exceeds the first temperature, the control apparatus controls the quantity distributing device to decrease the quantity flowing to the condenser or the bypass quantity by a predetermined quantity and to increase the quantity flowing to the auxiliary heat exchanger by the predetermined quantity.
13. The dryer according to claim 12, wherein the control apparatus controls the quantity distributing device, and simultaneously controls the cooling apparatus to cool the auxiliary heat exchanger.
14. The dryer according to claim 12, wherein the control apparatus determines whether the temperature of the refrigerant exceeds a second temperature set to a higher temperature than the first temperature, based on the result of detection by the refrigerant temperature sensor, and if the control apparatus determines that the temperature of the refrigerant exceeds the second temperature, the control apparatus controls the quantity distributing device to decrease the quantity flowing to the condenser or the bypass quantity by the predetermined quantity and to increase the quantity flowing to the auxiliary heat exchanger by the predetermined quantity.
15. The dryer according to claim 12, wherein the control apparatus determines whether the temperature of the refrigerant is lower than a third temperature set to a lower temperature than the target temperature, based on the result of detection by the refrigerant temperature sensor, and if the control apparatus determines that the temperature of the refrigerant is lower than the third temperature, the control apparatus controls the quantity distributing device to decrease the quantity flowing to the auxiliary heat exchanger by the predetermined quantity and to increase the quantity flowing to the condenser or the bypass quantity by the predetermined quantity.
16. A method of controlling a dryer having a heat pump apparatus including a compressor and a condenser, and an auxiliary heat exchanger connected to the condenser, the method comprising: operating the heat pump apparatus; at a quantity distributing device, causing a total quantity of refrigerant discharged from the compressor to bypass the auxiliary heat exchanger and flow to the heat pump apparatus; at a refrigerant temperature sensor, detecting a first detected temperature of the refrigerant discharged from the compressor; determining whether the first detected temperature exceeds a first temperature set to a higher temperature than a predetermined target temperature; and if it is determined that the first detected temperature exceeds the first temperature, increasing a quantity flowing to the auxiliary heat exchanger by a predetermined quantity.
17. The method according to claim 16, further comprising increasing the quantity flowing to the auxiliary heat exchanger, and simultaneously cooling the auxiliary heat exchanger with a cooling apparatus.
18. The method according to claim 17, further comprising: at the refrigerant temperature sensor, detecting a second detected temperature of the refrigerant discharged from the compressor; determining whether the second detected temperature exceeds a second temperature set to a higher temperature than the first temperature; and if it is determined that the second detected temperature exceeds the second temperature, increasing the quantity flowing to the auxiliary heat exchanger by the predetermined quantity.
19. The method according to claim 17, further comprising: at the refrigerant temperature sensor, detecting a second detected temperature of the refrigerant discharged from the compressor; determining whether the second detected temperature is lower than a third temperature set to a lower temperature than the target temperature; and if it is determined that the second detected temperature is lower than the third temperature, decreasing the quantity flowing to the auxiliary heat exchanger by the predetermined quantity.
20. The method according to claim 16, wherein the condenser is installed in a circulation ventilation path passing through accommodation space to accommodate an object to be dried, the auxiliary heat exchanger is installed outside the ventilation path, and connected in series to a flow path in the condenser and in parallel to the condenser, and the quantity distributing device adjusts a quantity flowing to the condenser and the quantity flowing to the auxiliary heat exchanger among the refrigerant discharged from the compressor, if the auxiliary heat exchanger is connected in parallel to the condenser, and the quantity distributing device adjusts a bypass quantity bypassing the auxiliary heat exchanger and the quantity flowing to the auxiliary heat exchanger among the refrigerant discharged from the compressor, if the auxiliary heat exchanger is connected in series to the flow path in the condenser.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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BEST MODE
[0168] Hereinafter, embodiments 1 to 3 of the present disclosure will be described in detail with reference to the accompanying drawings. However, the embodiments are only exemplary, not intended for limiting the present disclosure, applications thereof, and purposes of use thereof.
[0169] For convenience of description, the individual embodiments are assigned independent reference numerals. Accordingly, different reference numerals may be assigned to the same concept in different embodiments, or the same reference numeral may be assigned to different concepts.
Embodiment 1
[0170] First, embodiment 1 will be described with reference to the drawings. The embodiment 1 relates to a configuration described in claims 1 to 20, and is shown in
[0171] [Aspect A of Embodiment 1]
[0172] Hereinafter, a dryer according to aspect A of embodiment 1 will be described.
[0173] A dryer (heat pump type dryer) according to the current embodiment may be a clothes dryer D shown in
[0174] First, the whole configuration of the clothes dryer D according to the aspect A of the embodiment 1 will be described.
[0175] Also, in the lower and right area of the front plate of the housing 1, an air inlet 12 may open to exchange inside air of the housing 1 with outside air. Meanwhile, in the upper and left area of the rear plate of the housing 1 (the upper and left area of the housing 1 as seen from rear), an exhaust outlet 13 may open to exchange inside air of the housing 1 with outside air, independently from the air inlet 12.
[0176]
[0177] More specifically, the drum accommodating portion 22 may be formed in the shape of a nearly cylinder extending in the front-rear direction, and connected to the clothes drop opening. The drum body may be formed in the shape of a cylinder with a bottom, and may be integrated into the drum accommodating portion 22 in the state in which the opening of the drum body is aligned toward the clothes drop opening. The drum accommodating portion 22 and the drum body may form the accommodation space 21 inside the drum portion 2.
[0178] As shown in
[0179] The ventilation path 3 may include a homeward ventilation path 31 having one end connected to the accommodation space 21 and extending vertically in the space in the housing 1, an outward ventilation path 33 having one end connected to the accommodation space 21 and extending vertically in the space in the housing 1, separately from the homeward ventilation path 31, and a ventilation path 32 for heating and drying, connecting the other end of the homeward ventilation path 31 to the other end of the outward ventilation path 33 and extending horizontally in the lower space of the housing 1.
[0180] As shown in
[0181] As shown in
[0182] As shown in
[0183] Also, in
[0184] More specifically, the compressor 52 may be disposed outside the ventilation path 3, and disposed behind the air inlet 12 in the lower space of the housing 1. The compressor 52 may adiabatically compress gas refrigerant inhaled through an inlet (not shown) of the upstream side to raise the temperature and pressure of the gas refrigerant, and then discharge the gas refrigerant from an outlet (not shown) of the downstream side. The compressor 52 according to the current embodiment may include an inverter circuit capable of controlling the driving frequency, and can increase or decrease (change) compression capacity based on an input signal from a control apparatus 100 as control means of the current embodiment. For example, by decreasing the compression capacity of the compressor 52, the compressor 52 can discharge refrigerant of a relatively low temperature and low pressure, compared to the case in which the compression capacity of the compressor 52 is not decreased.
[0185] Also, the throttling device 54 may be disposed outside the ventilation path 3, like the compressor 52, and installed in the lower space of the housing 1. The throttling device 54 may adiabatically expand liquid refrigerant entered from an inlet (not shown) of the upstream side to lower the temperature and pressure of the refrigerant, and then discharge the resultant refrigerant from an outlet (not shown) of the downstream side.
[0186] The evaporator 51 may be configured as a fin-end-tube type heat exchanger. That is, the evaporator 51 may have a plurality of fins 51a as heat sinks represented by broken lines in
[0187] As shown in
[0188] The condenser 53 may be configured as a fin-end-tube type heat exchanger, like the evaporator 51, and include a plurality of fins 53c, a plurality of tubes 53d formed in the shape of straight pipes, and a plurality of connecting pipe sections 53f connecting one ends of the individual tubes 53d to each other so that inside space of the tubes 51d can communicate with each other, and the condenser 53 may have an outer appearance in the shape of a nearly rectangular parallelepiped box. However, unlike the evaporator 51, the condenser 53 may form two independent flow paths of a first flow path 57 and a second flow path 58 therein, instead of a single flow path.
[0189] More specifically, two tubes 53d connected to a predetermined one of the plurality of connecting pipe sections 53f may be respectively connected to an outward extended pipe section 91 and a homeward extended pipe section 92 respectively formed in the shape of straight pipes, instead of the corresponding connecting pipe section 53f. By the connections, in the condenser 53, the first flow path 57 extending from one end (upstream end) 53a of the tube 53d connected to the outlet of the compressor 52 through the refrigerant pipe 56 to one end (first intermediate end) 53g of the tube 53d connected to the outward extended pipe section 91, and the second flow path 58, separately from the first flow path 57, extending from one end (a second intermediate end) 53h of the tube 53d connected to the homeward extended pipe section 92 to one end (downstream end) 53b of the tube 53d connected to the inlet opening (inlet side) of the throttling device 54 through the refrigerant pipe 56 may be formed, as shown in
[0190] As shown in
[0191] More specifically, the auxiliary heat exchanger 55 may be formed in the shape of a thin rectangular parallelepiped box extending along the front plate of the housing 1, and in the lower space of the housing 1, the auxiliary heat exchanger 55 may be disposed behind the air inlet 12 and in front of the compressor 52. The auxiliary heat exchanger 55 may be configured as a fin-end-tube type heat exchanger, like the evaporator 51 and the condenser 53, and in the auxiliary heat exchanger 55, a single radiating flow path 59 may be formed, as shown in
[0192] Accordingly, when the heat pump apparatus 5 operates, as shown in
[0193] The refrigerant circulating in this way may cool air with evaporation heat generated when passing through the evaporator 51 to thus remove moisture, and simultaneously heat air with condensation heat generated when passing through the condenser 53. Also, the refrigerant entered the condenser 53 may radiate heat by exchanging heat with air outside the ventilation path 3 when passing through the auxiliary heat exchanger 55, and be cooled.
[0194] Also, as shown in
[0195] Also, a drain hole (not shown) to penetrate the lower portion of the evaporator 51 and to connect the ventilation path 32 for heating and drying to space outside the ventilation pipe 4 may be formed in the lower portion of the ventilation pipe 4, and by the drain hole, condensed water generated when the evaporator 51 removes moisture from air flowing through the ventilation path 32 for heating and drying may be discharged to the outside of the ventilation path 3.
[0196] Also, in the lower area of the ventilation pipe 4, an accommodating dish portion (not shown) opening upward may be disposed. The accommodating dish portion may accommodate condensed water discharged through the drain hole.
[0197] A cooling apparatus 6 according to the current embodiment may include the cooling fan 61 and an exhaust fan 62, and be configured to cool the auxiliary heat exchanger 55. The cooling apparatus 6 may cool the auxiliary heat exchanger 55 to thereby radiate heat from refrigerant flowing through the radiating flow path 59 in the auxiliary heat exchanger 55.
[0198] The cooling fan 61 may be disposed between the air inlet 12 and the auxiliary heat exchanger 55, in the lower space of the housing 1, as shown in
[0199] Also, the exhaust fan 62 may be disposed immediately in front of the exhaust outlet 13, in the upper space of the housing 1, as shown in
[0200] The clothes dryer D configured as described above may be controlled by the control apparatus 100. The control apparatus 100 may be configured with a microcomputer, and perform control operation of performing processing such as drying of clothes C entered the accommodating space 21, through a plurality of predetermined operations.
[0201] As shown in
[0202] The control apparatus 100 may perform various operations based on the detection signal from the refrigerant temperature sensor SW1 to thus detect the temperature of refrigerant just after the compressor 52 raises the temperature and pressure of the refrigerant. Then, the control apparatus 100 may operate the cooling apparatus 6 based on the detected temperature of the refrigerant to cool the auxiliary heat exchanger 55.
[0203] Also, the control apparatus 100 may set a control method of the compressor 52 to any one of two methods, based on a user's manipulation (see
[0204] If the energy saving driving method is set, the compression capability of the compressor 52 may be set to a lower level than in the speed driving method. Accordingly, the temperature and pressure of refrigerant discharged from the compressor 52 may become lowered by the lowered amount of compression capacity, thereby reducing consumption power required to completely dry clothes.
[0205] Meanwhile, if the speed driving method is set, the compression capability of the compressor 52 may be set to a higher level than in the energy saving driving method. Accordingly, the temperature and pressure of refrigerant discharged from the compressor 52 may become raised by the raised amount of compression capacity, thereby reducing consumption power required to completely dry clothes.
[0206] Now, details about operations of the heat pump apparatus 5 and the cooling apparatus 5, and a quantity of radiation from refrigerant flowing through the heat exchanger 55, when the clothes dryer D configured as described above operates, will be described.
[0207] If the clothes dryer D according to the current embodiment starts operating, the circulating fan 7 and the heat pump apparatus 5 may operate.
[0208] If the circulating fan 7 operates, the immediately upstream side of the circulating fan 7 in the ventilation path 3 may become negative pressure, and the immediately downstream side of the circulating fan 7 may become positive pressure. According to the difference in pressure, air in the accommodating space 21 may circulate in the ventilation path 3.
[0209] Also, when the heat pump apparatus 5 operates, refrigerant of a relatively low temperature may flow through the flow path in the evaporator 51, and refrigerant of a relatively high temperature may flow through the flow path in the condenser 53, based on a control method set for the compressor 52.
[0210] Accordingly, air in the accommodation space 21 may be cooled and dehumidified by the evaporator 51 when passing through the ventilation path 32 for heating and drying, and then heated by the condenser 53.
[0211] Also, while the heat pump apparatus 5 operates, refrigerant entered the condenser 53 may pass through the first flow path 57 in the condenser 53, as described above, to thereby heat air passing through the ventilation path 32 for heating and drying. Then, the refrigerant passed through the first flow path 57 may pass through the auxiliary heat exchanger 55 outside the ventilation path 3 to thereby radiate heat from air outside the ventilation path 3. Then, the refrigerant passed through the auxiliary heat exchanger 55 may again return to the ventilation pipe 3 to pass through the second flow path 58 in the condenser 53, thereby again heating air in the ventilation path 32 for heating and drying.
[0212] By repeatedly performing the above-described process, air circulating in the ventilation path 3 and entered the accommodation space 21 may be maintained at a relatively high temperature and low humidity. Clothes C in the accommodation space 21 may repeatedly contact the air so that moisture contained in the clothes C is evaporated, thereby drying the clothes C. The moisture evaporated from the clothes C may be condensed by the evaporator 51 to be dehumidified.
[0213] The moisture evaporated by the evaporator 51 may stand as condensed water on the surface of the evaporator 51. The condensed water may be discharged to the outside of the ventilation path 3 through the drain hole to be accommodated on the accommodating dish portion.
[0214] While the heat pump apparatus 5 continues to operate, the temperature of the compressor 52 or the temperature of air in the housing 1 may rise continuously. In accordance with the rise in temperature, the temperature and pressure of refrigerant flowing through the condenser 53 and the evaporator 51 may also rise. If the refrigerant is overheated or over-pressed in this way, a problem in operation of the compressor 52 may be caused.
[0215] Accordingly, if the control apparatus 100 according to the current embodiment determines that the temperature of refrigerant just discharged from the compressor 52 is higher than a predetermined temperature (a cooling start temperature), based on the result of detection by the refrigerant temperature sensor SW1, the control apparatus 100 may operate the cooling apparatus 6 (that is, the cooling fan 61 and the exhaust fan 62) to cool the auxiliary heat exchanger 55 so that the refrigerant is not overheated and over-pressed. By cooling the auxiliary heat exchanger 55, heat radiation of refrigerant flowing through the radiation flow path 59 in the auxiliary heat exchanger 55 may be facilitated to prevent overheating and over-pressure of the refrigerant. The cooling apparatus 6 may cool the auxiliary heat exchanger 55 until the temperature of the refrigerant is lower than or equal to a predetermined temperature (a cooling stop temperature). Also, according to the current embodiment, the cooling start temperature may be set to a temperate that does not interfere with operation of the compressor 52 and that is lower than or equal to a refrigerant temperature that can compress the refrigerant. Also, the cooling stop temperature may be set to a temperature that is lower than or equal to the cooling start temperature.
[0216] Hereinafter, in regard of the quantity of radiation by the auxiliary heat exchanger according to the aspect A of the embodiment 1, the embodiment 1 will be compared to a typical configuration (also, referred to as a first typical configuration) in which an auxiliary heat exchanger is connected in series to the immediately upstream side of a condenser. In the first typical configuration, since heat is radiated from refrigerant that does not yet enter the condenser, heat is dissipated more than necessary, depending on the configuration or operation state of the cooling apparatus 6, which hinders heating of air flowing in a ventilation path. Meanwhile, in the configuration according to the aspect A of the embodiment 1, since the cooling apparatus 6 radiates heat from refrigerant passed through the first flow path 57 in the condenser 53, an amount of heat that can be radiated from refrigerant passing through the radiating flow path 59 may be reduced by an amount of heat that is consumed due to heat exchange when the refrigerant passes through the first flow path 57, compared to the first typical configuration. In other words, an amount of heat consumed by refrigerant passing through the first flow path 57, that is, an amount of heat used to heat air flowing through the ventilation path 3 can be maintained constant, regardless of the configuration or operation state of the cooling apparatus 6. Accordingly, since air flowing through the ventilation path 3 can be sufficiently heated compared to the first typical configuration, although the cooling apparatus 6 operates, a situation of hindering heating of air can be prevented.
[0217] Next, in regard of the quantity of radiation from the auxiliary heat exchanger 55 according to the current embodiment, the current embodiment will be compared to a typical configuration (also, referred to as a second typical configuration) in which an auxiliary heat exchanger is connected in series to the immediately upstream side of a condenser. Since the second typical configuration radiates heat from refrigerant passed through the condenser, the second typical configuration cannot radiate heat directly from refrigerant of a relatively high temperature and high pressure flowing through an area from the discharge side of a compressor to the downstream side of the condenser. Accordingly, a quantity of radiation from the refrigerant becomes insufficient although the cooling apparatus 6 operates, so that the refrigerant is overheated and over-pressed, which may hinder operation of the compressor. Meanwhile, in the aspect A of the embodiment 1, since the cooling apparatus 6 radiates heat from the refrigerant that does not yet pass the second flow path 58 in the condenser 53, an amount of heat that can be radiated from refrigerant passing through the radiation flow path 59 may be increased by an amount of heat that is consumed due to heat exchange when the refrigerant passes through the second flow path 58, compared to the second typical configuration. Accordingly, since the cooling apparatus 6 operates to radiate heat relatively sufficiently compared to the second typical configuration, the refrigerant can be prevented from being overheated or over-pressed, which prevents a situation of hindering the operation of the compressor 52.
[0218] As described above, the clothes dryer D according to the aspect A of the embodiment 1 can increase a quantity of radiation compared to the configuration (the second typical configuration) in which a quantity of radiation may become insufficient, and can decrease a quantity of radiation compared to the configuration (the first typical configuration) in which a quantity of radiation may become excessive. Accordingly, since the clothes dryer D according to the aspect A of the embodiment 1 can prevent situations in which a quantity of radiation by the auxiliary heat exchanger 55 becomes insufficient or excessive, the clothes dryer D can maintain an appropriate quantity of radiation, thereby preventing the overheating and over-pressure of refrigerant without affecting heating of air flowing through the ventilation path 32 for heating and drying.
[0219] Accordingly, the clothes dryer D can improve performance compared to the typical configurations, in view of maintaining an appropriate quantity of radiation by the auxiliary heat exchanger 55.
[0220] Also, the clothes dryer D according to the aspect A of the embodiment 1 may require no member corresponding to a switching valve at the connection portion between the condenser 53 and the auxiliary heat exchanger 55. Accordingly, manufacturing cost can be reduced since another member and control system thereof are not needed.
[0221] Also, since both the cooling fan 61 and the exhaust fan 62 are on/off controlled, control system for them can be simplified, thereby reducing manufacturing cost.
[0222] Also, by connecting the auxiliary heat exchanger 55 in series to the flow path in the condenser 53, the length of a flow path required for refrigerant circulating in the heat pump apparatus 5 to flow through the compressor 52, the condenser 53, the throttling device 54, and the evaporator 51 in one cycle can become shorter, than in the configuration in which the auxiliary heat exchanger 55 is connected in series to the immediately upstream side or the immediately downstream side of the condenser 53. Accordingly, a load that is applied to the compressor 52 can be reduced by the shorter flow path. Thereby, consumption power required to operate the clothes dryer D can be reduced. Also, it is advantageous to configure the heat pump apparatus 5 with low cost.
[0223] Also, the effects obtained by the aspect A of the embodiment 1 may be particularly effective in maintaining an appropriate quantity of radiation when the cooling apparatus 6 operates to cool the auxiliary heat exchanger 55, however, this configuration is advantageous in maintaining an appropriate quantity of radiation even when heat is naturally radiated by refrigerant flowing in the auxiliary heat exchanger 55 without operating the cooling apparatus 6.
[0224] Also, since both the cooling fan 61 of directly cooling the auxiliary heat exchanger 55, and the exhaust fan 62 of facilitating radiation by the auxiliary heat exchanger 55 function as a cooling apparatus, it is advantageous to increase a quantity of radiation by the auxiliary heat exchanger 55.
[0225] In the first typical configuration, by increasing a quantity of radiation by the auxiliary heat exchanger 55, a situation of hindering heating of air may occur. However, the clothes dryer D according to the current embodiment can prevent such a situation, as described above. Accordingly, by relatively sufficiently increasing a quantity of radiation by the auxiliary heat exchanger 55, a situation in which refrigerant is overheated or over-pressed can be more stably prevented.
[0226] By applying the cooling fan 61 to make outside air contact the auxiliary heat exchanger 55, cooling performance can be improved.
[0227] Since the exhaust fan 62 is installed in the rear plate of the housing 1, there is no probability that the exhaust fan 62 interferes with the clothes drop opening and the cover 11, unlike the cooling fan 61, and accordingly, it is possible to relatively easily change the disposition of the exhaust fan 62. Accordingly, it is possible to relatively easily adjust cooling performance without increasing or decreasing the driving voltage of the exhaust fan 62. For example, by changing the locations of the exhaust outlet 13 and the exhaust fan 62 from the upper area of the rear plate of the housing 1 to the lower area, it is possible to make the exhaust outlet 13 and the exhaust fan 62 contact the compressor 52 and the auxiliary heat exchanger 55. Thereby, it is advantage to exhaust air around the compressor 52 and the auxiliary heat exchanger 55, and furthermore, it is possible to increase the cooling performance of the compressor 52 and the auxiliary heat exchanger 55. As such, by disposing the exhaust outlet 13 and the exhaust fan 62 in the rear plate of the housing 1 to adjust cooling performance through a change in disposition, it is advantageous to achieve commonization of parts, which leads to suppression of manufacturing cost.
[0228] Also, since the compression capacity of the compressor 52 can increase or decrease, it is possible to independently use the energy saving driving method of setting compression capacity to a relatively low level and the speed driving method of setting compression capacity to a relatively high level, as described above. If the energy saving driving method is set, refrigerant discharged from the compressor 52 may become lower in temperature and pressure than when the speed driving method is set, so that the frequency of operation of the cooling apparatus 6 can be reduced correspondingly, and furthermore, the amount of consumption power required for completely drying clothes can be also reduced. On the other hand, when clothes C need to be quickly dried, the speed driving method may be set to shorten time required for completely drying the clothes C.
[0229] Also, in the refrigerant pipe 56 connecting the compressor 52 to the condenser 53, the refrigerant temperature sensor SW1 for detecting the temperature of refrigerant flowing through the refrigerant pipe 56 may be installed in the immediately downstream side of the compressor 52 to detect the temperature of refrigerant raised in temperature and pressure by the compressor 52. Since refrigerant of a relatively higher temperature and higher pressure flows through the refrigerant pipe 56 than in the other area, it is possible to operate the cooling apparatus 6 at a more appropriate timing in preventing the overheating and over-pressure of refrigerant.
[0230] Since the cooling fan 61 and the exhaust fan 62 operate when it is determined that the temperature of refrigerant just discharged from the compressor 52 exceeds a predetermined cooling start temperature, based on the result of detection by the refrigerant temperature sensor SW1, the cooling apparatus 6 may stop when it is determined that refrigerant is at a relatively low temperature and low pressure so that the auxiliary heat exchanger 55 does not need to be cooled, for example, like immediately after drying operation starts. Thereby, consumption power can be reduced by an amount of power required to drive the cooling fan 61 and the exhaust fan 62.
[0231] Also, since a flow path formed in the condenser 53 is divided into two of the first flow path 57 and the second flow path 58, it is possible to adjust a quantity of radiation by the auxiliary heat exchanger 55 by changing a ratio of flow path lengths between the first flow path 57 and the second flow path 58.
[0232] For example, if the first flow path 57 is shortened, the second flow path 58 may be lengthened correspondingly. In this case, an amount of heat consumed by heat exchange of refrigerant passing through the first flow path 57 can be reduced so as to increase an amount of heat that can be radiated by refrigerant flowing through the radiating flow path.
[0233] Also, instead of the connecting pipe sections 53f, the two tubes 53d connected to the outward extended pipe section 91 and the homeward extended pipe section 92 may change from a state shown in
[0234] (Modified Example of Aspect A of Embodiment 1)
[0235] Hereinafter, a modified example of the aspect A of the embodiment 1 will be described.
[0236] In the aspect A of the embodiment 1, the condenser 53 is configured with a single heat exchanger, however, the condenser 53 can be configured with two independent heat exchangers or more. For example, as shown in
[0237] In this case, the first flow path 57 and the second flow path 58 formed in the condenser 53 in the aspect A of the embodiment 1 may correspond to flow paths respectively formed in the first condenser 53′ and the second condenser 53″. In this case, the radiating flow path 59 in the auxiliary heat exchanger 55 may be connected between the first flow path 57 in the first condenser 53′ and the second flow path 58 in the second condenser 53″, as shown in
[0238] Also, as shown in
[0239] More specifically, as shown in
[0240] The flow path selecting device 81 may operate based on a control signal from the control apparatus 100, as shown in
[0241] Through the configuration, when radiation by the auxiliary heat exchanger 55 is unnecessary, the flow path selecting device 81 may be controlled to cause refrigerant entered the condenser 53 to bypass the radiating flow path 59, thereby blocking unnecessary radiation by the auxiliary heat exchanger 55. Thereby, it is possible to ensure the amount of heat required for heating air, and also it is possible to reduce the amount of consumption power required for operating the compressor 55, further, the cooling mean 6, by the amount of heat secured by preventing unnecessary radiation.
[0242] Also, the shapes of the first flow path 57 and the second flow path 58 formed in the condenser 53 are not limited to the above-described configuration. For example, it is also possible that a flow path in the condenser 53 is divided into three, or two or more auxiliary heat exchangers 55 are disposed.
[0243] (Aspect B of the Embodiment 1)
[0244] Now, a clothes dryer (heat pump type driver) D according to aspect B of embodiment 1 will be described. Hereinafter, differences with the aspect A of the embodiment 1 and the configuration of the modified example, and effects obtained by the differences will be described.
[0245] As shown in
[0246] Accordingly, while the heat pump apparatus 5 according to the aspect B of the embodiment 1 operates, a predetermined quantity of refrigerant discharged from the compressor 52 may continue to flow in the condenser 53, whereas the remaining quantity of the refrigerant discharged from the compressor 52 may continue to flow in the auxiliary heat exchanger 55.
[0247] Also, if the controller 100 according to the aspect B of the embodiment 1 determines that the temperature of refrigerant just passed through the compressor 52 is higher than the cooling start temperature, based on the result of detection by the refrigerant temperature sensor SW1, the controller 100 may operate the cooling apparatus 6 (that is, the cooling fan 61 and the exhaust fan 62) in order to prevent the overheating and over-pressure of the refrigerant. The cooling apparatus 6 may cool the auxiliary heat exchanger 55 until the temperature of the refrigerant becomes lower than the cooling stop temperature.
[0248] In regard of a quantity of radiation by the auxiliary heat exchanger 55 according to the aspect B of the embodiment 1, the same effects as in the auxiliary heat exchanger 55 according to the aspect A of the embodiment 1 can be obtained. Hereinafter, comparison with the first typical configuration will be performed. In the first typical configuration, more heat than necessary may be radiated by refrigerant before entering the condenser, for the above-described reason. Meanwhile, in the configuration according to the aspect B of the embodiment 1, since a predetermined quantity of refrigerant discharged from the compressor 52 enters the condenser 53 without passing through the auxiliary heat exchanger 55, an amount of heat that is used to heat air can be ensured by the predetermined quantity of refrigerant. Accordingly, a quantity of radiation by refrigerant passing through the auxiliary heat exchanger 55 can be reduced compared to the first typical configuration, although the cooling apparatus 6 operates. As a result, it is possible to prevent a situation that a quantity of radiation becomes excessive so as to hinder heating of air.
[0249] Successively, comparison with the second typical configuration will be performed. In the second typical configuration, since heat is radiated by refrigerant passed through the condenser, for the above-described reason, there is probability that a quantity of radiation becomes insufficient. Meanwhile, in the configuration according to the aspect B of the embodiment 1, since a predetermined quantity of refrigerant discharged from the compressor 52 flows through the auxiliary heat exchanger 55 without passing through the condenser 53, an amount of heat that can be radiated by the refrigerant can be obtained by the predetermined quantity of refrigerant. Accordingly, a quantity of radiation by refrigerant flowing through the heat exchanger 55, when the cooling apparatus 6 operates, may increase compared to the second typical configuration. As a result, situations in which a quantity of radiation becomes insufficient, and in which a problem is generated in operation of the compressor 52 can be prevented.
[0250] In this way, the clothes dryer D according to the second aspect B of the embodiment 1 can increase a quantity of radiation compared to the configuration (second typical configuration) in which a quantity of radiation may become insufficient, and can decrease a quantity of radiation compared to the configuration (first typical configuration) in which a quantity of radiation may become excessive, like the clothes dryer D according to the aspect A of the embodiment 1. Accordingly, the clothes dryer D according to the aspect B of the embodiment 1 can maintain an appropriate quantity of radiation, in order to prevent the overheating and over-pressure of refrigerant without hindering heating of refrigerant flowing through the ventilation path 32 for heating and drying, like the clothes dryer D according to the aspect A of the embodiment 1.
[0251] Also, the configuration according to the aspect B of the embodiment 1 requires no member corresponding to the switching valve, at the connection portion between the condenser 53 and the auxiliary heat exchanger 55. Accordingly, manufacturing cost can be reduced since another member and control system thereof are not needed.
[0252] In addition, there is no need to make an air flow rate from the cooling fan 61 and the exhaust fan 62 variable, thereby further reducing manufacturing cost.
[0253] Also, since both the cooling fan 61 and the exhaust fan 62 are relatively easily on/off controlled, control system for them can be simplified compared to a configuration of making an air flow rate variable, thereby reducing manufacturing cost.
[0254] Also, by connecting the auxiliary heat exchanger 55 in parallel to the condenser 53, the length of a flow path required for refrigerant circulating in the heat pump apparatus 5 to flow through the compressor 52, the condenser 53, the throttling device 54, and the evaporator 51 in one cycle can become shorter, like the configuration according to the aspect A of the embodiment 1. Thereby, a load that is applied to the compressor 52 can be reduced by the shorter flow path. Thereby, consumption power required to operate the clothes dryer D can be reduced. Also, it is possible to configure the heat pump apparatus 5 with low cost.
[0255] Also, the effects obtained by the configuration according to the aspect B of the embodiment 1 is particularly effective in maintaining an appropriate quantity of radiation when the cooling apparatus 6 operates to cool the auxiliary heat exchanger. However, the current configuration is advantageous in maintaining an appropriate quantity of radiation, even when heat is naturally radiated by refrigerant flowing in the auxiliary heat exchanger 55 without operating the cooling apparatus 6.
[0256] (Modified Example of the Aspect B of the Embodiment 1)
[0257] Hereinafter, a modified example of the aspect B of the embodiment 1 will be described.
[0258] In a modified example of the aspect B of the embodiment 1, a flow path switching device 82 may be installed at a divergence portion (connection portion) of the upstream side, as shown in
[0259] The flow path switching device 82 may alternatively switch between a flow path for causing the total quantity of refrigerant discharged from the compressor 52 to flow through the condenser 53, and a flow path for causing a predetermined quantity of the discharged refrigerant to flow through the auxiliary heat exchanger 55 and the remaining quantity of the refrigerant to flow through the condenser 53, based on a control signal from the control apparatus 100.
[0260] According to the current configuration, by causing the total quantity of refrigerant discharged from the compressor 52 to flow to the condenser 53 when radiation by the auxiliary heat exchanger 55 is unnecessary, radiation by the auxiliary heat exchanger 55 can be prevented. Thereby, it is advantageous to heat air, and an amount of consumption power required for operating the compressor 52, further, the cooling apparatus 6 can be reduced by an amount of power ensured by preventing unnecessary radiation.
[0261] (Aspect C of the Embodiment 1)
[0262] Hereinafter, an aspect C of the embodiment 1 will be described.
[0263] In the modified example of the aspect A of the embodiment 1 as shown in
[0264] In the aspect C of the embodiment 1, the flow path selecting device 81 may be substituted with a quantity distributing device to adjust a bypass quantity Qb bypassing the auxiliary heat exchanger 55 among refrigerant discharged from the compressor 52 and then passed through the first flow path 57, and a radiation quantity Qc flowing through the auxiliary heat exchanger 55 among the refrigerant.
[0265] In the aspect C, the quantity distributing device may be configured as a solenoid valve, and change a ratio Qr (=Qc/Qb) of the radiation quantity Qc with respect to the bypass quantity Qb within a range of 0% to 100%, based on a control signal from the control apparatus 100. For example, when the ratio Qr=0%, the total quantity Qt of refrigerant passed through the first flow path 57 may bypass the auxiliary heat exchanger 55, whereas when the ratio Qr=100%, the total quantity Qt of refrigerant passed through the first flow path 57 may flow through the radiating flow path 59 in the auxiliary heat exchanger 55. Also, the radiation quantity Qc may increase gradually as the ratio Qr increases toward 100% from 0%.
[0266] Also, as the radiation quantity Qc increases, radiation by the auxiliary heat exchanger 55 may be facilitated, and as the radiation quantity Qc decreases, radiation by the auxiliary heat exchanger 55 may be suppressed.
[0267] In the aspect C, a quantity of refrigerant flowing through the flow paths 57 and 58 in the condenser 53 may be maintained constant, regardless of the ratio Qr.
[0268] The control apparatus 100 according to the aspect C may be configured to control the cooling apparatus 6 and the quantity distributing device, based on the result of detection by the refrigerant temperature sensor SW1.
[0269] The current configuration may be obtained by substituting the flow path selecting device 81 with the quantity distributing device, as shown in
[0270] The control apparatus 100 according to the aspect C may control, when the heat pump apparatus 5 starts operating, the quantity distributing device so that the total quantity Qt of refrigerant discharged from the compressor 52 becomes the bypass quantity Qb.
[0271] Also, the control apparatus 100 may determine whether the temperature of refrigerant exceeds a first temperature T1 set to a higher temperature than a predetermined target temperature T0, based on the result of detection by the refrigerant temperature sensor SW1. If the control apparatus 100 determines that the temperature of the refrigerant exceeds the first temperature T1, the control apparatus 100 may control the quantity distributing device to decrease the bypass quantity Qb by a predetermined quantity ΔQ, and increase the radiation quantity Qc passing through the auxiliary heat exchanger 55 by the predetermine quantity ΔQ. In the aspect C, the first temperature T1 may correspond to the cooling start temperature in the aspects A and B.
[0272] The control apparatus 100 may operate the cooling apparatus 6 when performing the control. The control apparatus 100 may cool the auxiliary heat exchanger 55 with the cooling apparatus 6, until the temperature of the refrigerant becomes lower than a target temperature T0. In the aspect C, the target temperature T0 may correspond to the cooling stop temperature in the aspects A and B.
[0273] Also, the control apparatus 100 may determine whether the temperature of the refrigerant exceeds the second temperature T2 set to a higher temperature than the first temperature T1, based on the result of detection by the refrigerant temperature sensor SW1. If the control apparatus 100 determines that the temperature of the refrigerant exceeds the second temperature T2, the control apparatus 100 may control the quantity distributing device to again decrease the bypass quantity Qb by the predetermined quantity ΔQ, and to further increase the radiation quantity Qc by the predetermine quantity ΔQ.
[0274] Meanwhile, the control apparatus 100 may determine whether the temperature of the refrigerant is lower than a third temperature T3 set to a lower temperature than the target temperature T0, based on the result of detection by the refrigerant temperature sensor SW1. If the control apparatus 100 determines that the temperature of the refrigerant is lower than the third temperature T3, the control apparatus 100 may control the quantity distributing device to decrease the radiation quantity Qc by the predetermine quantity ΔQ, and to increase the bypass quantity Qb by the predetermine quantity ΔQ.
[0275] Also, the control apparatus 100 according to the aspect C may be configured to increase or decrease the compression capacity of the compressor 52, based on the result of detection by the refrigerant temperature sensor SW1. Also, the control apparatus 100 may control the cooling apparatus 6, the quantity distributing device, and the compressor 52 in combination to thereby maintain the temperature of refrigerant, further, the temperature of air flowing in the ventilation path 3 constant.
[0276] Hereinafter, an example of control using the control apparatus 100 configured as described above will be described.
[0277]
[0278] If the clothes dryer D starts operating, the control apparatus 100 may perform a heating process for raising the temperature of refrigerant as quickly as possible, and a temperature preserving process for maintaining the temperature of the refrigerant around the predetermined target temperature T0, as a drying process, as shown in
[0279] The control apparatus 100 may perform the heating process for a predetermined time period t0 (0≦t<t0).
[0280] During the heating process, since the total quantity Qt of refrigerant discharged from the compressor 52 becomes the bypass quantity Qb (Qr=0%), the radiation quantity Qc can be reduced to the maximum. Accordingly, during the heating process, refrigerant can be heated as quickly as possible, so that air flowing through the ventilation path 3 can be heated as quickly as possible.
[0281] Also, during the heating process, the compression capacity of the compressor 52 may be set to a relatively great value in order to heat air as quickly as possible.
[0282] Also, if the predetermined time period t0 (t≧t0) elapses after the drying process starts, the control apparatus 100 may perform the temperature preserving process, instead of the heating process.
[0283] During the temperature preserving process, if the control apparatus 100 determines that the temperature of the refrigerant exceeds the first temperature T1 (t=t1), as shown in
[0284] The control apparatus 100 may increase the radiation quantity Qc by ΔQ, and operate the cooling apparatus 6, whenever the temperature of the refrigerant exceeds the first temperature T1 (t=t2, t3), as shown in
[0285] However, generally, as the drying process proceeds, the temperature of the refrigerant may easily rise gradually. Accordingly, there may occur a case in which the temperature of the refrigerant does not fall below the first temperature T1, although the radiation quantity is increased by ΔQ and the cooling apparatus 6 operates.
[0286] In order to cope with the case, when the control apparatus 100 determines that the temperature of the refrigerant exceeds the second temperature T2 set to a higher temperature than the first temperature T1 (t=t4), the control apparatus 100 may again decrease the bypass quantity Qb by ΔQ, and again increase the radiation quantity Qc by ΔQ.
[0287] Meanwhile, if the control apparatus 100 determines that a quantity of radiation by the auxiliary heat exchanger 55 is excessive so that the temperature of the refrigerant becomes lower than the third temperature T3 set to a lower temperature than the target temperature T0 (t=t5), the control apparatus 100 may decrease the radiation quantity Qc by ΔQ, and increase the bypass quantity Qb by ΔQ in order to suppress radiation.
[0288] The control apparatus 100 may decrease the ration quantity Qc by ΔQ, whenever the temperature of the refrigerant becomes lower than the third temperature (t=t6), as shown in
[0289] Also, the control apparatus 100 may be configured to lower the compression capacity of the compressor 52 gradually as the drying process proceeds. Thereby, the temperature rise of refrigerant that is caused as the drying process proceeds can be suppressed as possible. In this example, if the temperature preserving process is divided into two of a first half and a second half, a relatively high level of compression capacity may be set during the heating process and the first half of the temperature preserving process, and a relatively low level of compression capacity may be set during the second half of the temperature preserving process.
[0290] Also, if the temperature of the refrigerant is still not lower than the target temperature T0, even when the control apparatus 100 increases the radiation quantity Qc to the maximum (Qr=100%) and operates the cooling apparatus 6, the control apparatus 100 may lower the compression capacity of the compressor 52 to thereby lower the temperature of the refrigerant.
[0291] Also, if the temperature of the refrigerant is still not higher than the target temperature T0, even when the control apparatus 100 decreases the radiation quantity Qc to the minimum (Qr=0%), and stops operating the cooling apparatus 6, the control apparatus 100 may raise the compression capacity of the compressor 52 to thereby raise the temperature of the refrigerant.
[0292] In this way, the control apparatus 100 according to the aspect C may control the cooling apparatus 6, the quantity distributing device, and the compressor 52 in combination to thereby maintain the temperature of refrigerant around the target temperature T0.
[0293] As described above, since the clothes dryer D according to the aspect C is configured to increase or decrease the radiation quantity Qc by controlling the quantity distributing device, the clothes dryer D can maintain an appropriate quantity of radiation by the auxiliary heat exchanger 55.
[0294] Also, since the clothes dryer D according to the aspect C is configured so that the total quantity Qt of refrigerant discharged from the compressor 52 becomes the bypass quantity Qb when the heat pump apparatus 5 starts operating, the clothes dryer D can suppress radiation by the auxiliary heat exchanger 55, and raise the temperature of air flowing through the ventilation path 3 as quickly as possible.
[0295] Also, since the clothes dryer D according to the aspect C is configured to increase the radiation quantity Qc and simultaneously operate the cooling apparatus 6 when the temperature of refrigerant exceeds the first temperature T1, the clothes dryer D can lower the temperature of the refrigerant, while suppressing the temperature rise of the refrigerant. Accordingly, the clothes dryer D can more stably prevent the overheating and over-pressure of the refrigerant.
[0296] Also, since the clothes dryer D according to the aspect C is configured to further increase the radiation quantity Qc when the temperature of refrigerant exceeds the second temperature T2, the clothes dryer D can maintain an appropriate quantity of radiation by the auxiliary heat exchanger 55, and further more stably prevent the overheating and over-pressure of the refrigerant.
[0297] Also, since the clothes dryer D according to the aspect C is configured to decrease the radiation quantity Qc when the temperature of refrigerant is lower than the third temperature T3, the clothes dryer D can effectively prevent excessive radiation.
[0298] Also, since the clothes dryer D according to the aspect C is configured to lower the compression capacity of the compressor 52 gradually as the drying process proceeds, the clothes dryer D can accurately control a quantity of radiation by the auxiliary heat exchanger to maintain an appropriate quantity of radiation, by controlling the compression capacity of the compressor 52, the quantity distributing device, and operation of the cooling apparatus in combination.
[0299] (Aspect D of the Embodiment 1)
[0300] Hereinafter, an aspect D of the embodiment 1 will be described.
[0301] In the modified example of the aspect B of the embodiment 1 as shown in
[0302] The aspect D of the embodiment 1 can be obtained by substituting the flow path switching device 82 with the quantity distributing device to adjust a condenser-side quantity Qv passing through the condenser 53 and a radiation quantity Qc passing through the auxiliary heat exchanger 55 among refrigerant discharged from the compressor 52.
[0303] In the aspect D, the quantity distributing device may be configured as a solenoid valve, like the aspect C, and change a ratio Qr (=Qc/Qv) of the radiation quantity Qc with respect to the condenser-side quantity Qv within a range of 0% to 100%, based on a control signal from the control apparatus 100.
[0304] The control apparatus 100 according to the modified example may be configured to control the cooling apparatus 6 and the quantity distributing device, based on the result of detection by the refrigerant temperature sensor SW1.
[0305] The current configuration may be obtained by substituting the flow path selecting device 81 with the quantity distributing device, as shown in
[0306] In this case, a quantity of refrigerant flowing through the condenser 53 may increase or decrease according to a change of the ratio Qr. For example, as the ratio Qr increases, the condenser-side quantity Qv, further, a quantity flowing through the condenser 53 may decrease gradually.
[0307] The control apparatus 100 according to the aspect D of the embodiment 1 may be configured to perform the same control as the control apparatus 100 according to the aspect C of the embodiment 1.
[0308] Accordingly, the clothes dryer D according to the aspect D of the embodiment 1 can obtain the same effects as the clothes dryer D according to the aspect D of the embodiment 1.
[0309] Hereinafter, effect differences between the clothes dryer D according to the aspect C of the embodiment 1 and the clothes dryer D according to the aspect D of the embodiment 1 will be described.
[0310] That is, in the aspect C, a quantity of refrigerant flowing through the radiating flow path 59 in the auxiliary heat exchanger 55 may be adjusted by changing the ratio Qr, and a quantity of refrigerant flowing through the flow paths 57 and 58 in the condenser 53 may be maintained constant regardless of the ratio Qr. Through the configuration, it is possible to suppress influence on heating of air by the condenser 53 when the ratio Qr is adjusted. Accordingly, it is possible to adjust a quantity of radiation and simultaneously heat air.
[0311] Accordingly, the clothes dryer D according to the aspect C can easily adjust a quantity of radiation, without hindering drying of clothes C, depending on the compression performance of the compressor 52, the cooling performance of the cooling apparatus 6, and the target performance (considering energy saving or short dry time) of the clothes dryer D, etc.
[0312] Meanwhile, in the aspect D, it is possible to relatively easily connect the auxiliary heat exchanger 55, regardless of the structure of the flow paths 57 and 58 in the condenser 53. Accordingly, another kind of heat exchanger than a fin-end-tube type can be used as a condenser.
[0313] The other kind of heat exchanger may be a micro-channel type heat exchanger having a micro-scale flow path, or a S-fin type heat exchanger obtained by expanding a refrigerant pipe to tightly make the refrigerant pipe contact a fin and then performing meander bending on the refrigerant pipe. The configuration according to the aspect D can improve the productivity of the clothes dryer D, in that it can be easily applied to a heat exchanger having such a relatively complicated flow path.
[0314] Also, the effects can be obtained from the aspect B of the embodiment 1.
[0315] (Modified Examples of the Aspects C and D of the Embodiment 1)
[0316] Hereinafter, modified examples of the aspects C and D of the embodiment 1 will be described.
[0317] In the aspect C of the embodiment 1, like the modified example of the aspect A of the embodiment 1, the condenser 53 may be configured as two or more independent heat exchangers.
[0318] Also, in the aspects C and D, if the control apparatus 100 determines that the temperature of refrigerant exceeds the first temperature T1, the control apparatus 100 may increase the radiation quantity Qc flowing through the auxiliary heat exchanger 55, and cool the auxiliary heat exchanger 55 with the cooling apparatus 6. Alternatively, the control apparatus 100 may increase the radiation quantity Qc, without operating the cooling apparatus 6.
[0319] Through the configuration, it is possible to more accurately adjust a quantity of radiation by the auxiliary heat exchanger 55. Thereby, it is possible to maintain an appropriate quantity of radiation by the auxiliary heat exchanger 55.
[0320] Also, if the control apparatus 100 determines that the temperature of refrigerant exceeds a predetermined fourth temperature (>T0) that is different from the first temperature T1, the control apparatus 100 may operate the cooling apparatus 6.
[0321] Also, the control apparatus 100 may operate the cooling apparatus 6, in consideration of all of the result of detection by the refrigerant temperature sensor SW1, the value of the ratio Qr, the progress of the drying process, etc.
[0322] Also, the control apparatus 100 may change the predetermined quantity ΔQ used for increasing or decreasing the bypass quantity Qb, the radiation quantity Qc, or the condenser-side quantity Qv, appropriately, based on the result of detection by the refrigerant temperature sensor SW1, the value of the ratio Qr, the progress of the drying process, etc.
[0323] If the control apparatus 100 determines that the temperature of refrigerant exceeds the first temperature T1, the control apparatus 100 may determine that it is possible to increase the bypass quantity Qb if the ratio Qr is smaller than a predetermined value (for example, 100%). Accordingly, the control apparatus 100 may control only the quantity distributing device. Meanwhile, if the ratio Qr is greater than or equal to the predetermined value, the control apparatus 100 may determine that it is impossible to increase the bypass quantity Qb, and operate only the cooling apparatus 6.
[0324] Since it is possible to suppress operation of the cooling apparatus 6 as possible through the configuration, noise generated by driving of the cooling fan 61 and the exhaust fan 62, and an amount of consumption power required for operating the fans 61 and 62 can also be suppressed.
[0325] The modified examples can be used in combination within an allowable range.
[0326] The control of the compressor 52 may also be changed within an allowable range.
Other Modified Examples
[0327] Hereinafter, other modified examples for the aspects A to D of the embodiment 1 will be described.
[0328] The control method by the control apparatus 100 can change within an allowable range.
[0329] Also, in the above-described embodiment, the cooling apparatus 6 may operate based on a detection signal from the refrigerant temperature sensor SW1 installed in the refrigerant pipe 56 of the heat pump apparatus 5, however, an air temperature sensor, instead of the refrigerant temperature sensor SW1, may be installed to detect the temperature of air just before entering the accommodating space 21. Thereby, the cooling apparatus 6 may operate based on the temperature of air flowing through the ventilation path 3. Also, by using the refrigerant temperature sensor SW1 and the air temperature sensor in combination, it is possible to more accurately control the temperature of refrigerant when the temperature of the refrigerant rises. In this case, for example, control operation of changing the compression capacity of the compressor 52, and control operation of operating the cooling apparatus 6 may be performed in combination. In the aspects A and B of the embodiment 1, the cooling start temperature and the cooling stop temperature may also change appropriately according to the configuration, etc. of the clothes dryer D.
[0330] Also, in the above-described embodiment, when the cooling apparatus 6 operates, the cooling fan 61 and the exhaust fan 62 may operate simultaneously. However, the configuration is not limited to this. For example, any one of the cooling fan 61 and the exhaust fan 62 may operate.
[0331] Also, the cooling apparatus 6 may be not limited to the configuration including the cooling fan 61 and the exhaust fan 62. For example, only the exhaust fan 62 may be installed as the cooling apparatus 6. Like the above-described embodiment, by installing the exhaust fan 62 in the rear plate of the housing 1, the exhaust outlet 13 is not seen from the front of the housing 1, thereby improving decorative property. Also, compared to the case in which the exhaust fan 62 is installed in the front plate of the housing 1, noise generated when the exhaust fan 62 is driven, or aerodynamic noise generated when the exhaust fan 62 inhales outside air can be reduced.
[0332] Also, as the cooling apparatus 6, a water cooling apparatus, instead of or in addition to the above-described configuration, may be used.
[0333] The object to be dried is not limited to clothes. More specifically, the configuration according to the above-described embodiment can be applied to, for example, a dish dryer, other than the clothes dryer D. In this case, the object to be dried may be dishware. Also, the configuration can be applied to a dryer for bathroom.
[0334] Also, the configuration can be applied to a washing machine having both a washing function and a drying function.
[0335] (Control Method of the Embodiment 1)
[0336] Hereinafter, a control method of the dryer according to the embodiment 1 will be described.
[0337] As shown in
[0338] The control apparatus 100 may perform various operations based on a detection signal from the refrigerant temperature sensor SW1 to detect the temperature of refrigerant just after the temperature and pressure of the refrigerant are raised by the compressor 52. Also, the control apparatus 100 may operate the cooling apparatus 6 based on the detected temperature of refrigerant to cool the auxiliary heat exchanger 55 and to control the quantity distributing device 83.
[0339] The quantity distributing device 83 may be configured to adjust a quantity flowing through the auxiliary heat exchanger 55 among refrigerant discharged from the compressor 52.
[0340] More specifically, as shown in
[0341] Also, as shown in
[0342] Successively, a control sequence of the clothes dryer D according to the current embodiment will be described with reference to
[0343] If a user inputs a command for operating the clothes dryer D to the manipulation panel SW2, the control apparatus 100 may operate the heat pump apparatus 5, in operation 110.
[0344] If the heat pump apparatus 5 starts operating, the control apparatus 100 may control the quantity distributing device so that the total quantity Qt of refrigerant discharged from the compressor 52 becomes the bypass quantity Qb or the condenser-side quantity Qv, in operation 120.
[0345] Also, a first detected temperature Ts1 may be detected by the refrigerant temperature sensor SW1, in operation 130.
[0346] The control apparatus 100 may determine whether the first detected temperature Ts1 exceeds a first temperature T1 set to a higher temperature than a predetermined target temperature T0, based on the result of the detection by the refrigerant temperature sensor SW1, in operation 140.
[0347] If the control apparatus 100 determines that the first detected temperature Ts1 exceeds the first temperature T1, the control apparatus 100 may control the quantity distributing device to decrease the bypass quantity Qb or the condenser-side quantity Qv by a predetermined quantity ΔQ, and to increase the radiation quantity Qc flowing through the auxiliary heat exchanger 55 by the decreased quantity ΔQ, in operation 150. The first temperature T1 may correspond to the cooling start temperature in the aspects A and B of the embodiment 1.
[0348] The control apparatus 100 may operate the cooling apparatus 6, when performing the control operation, in operation 160. The control apparatus 100 may cool the auxiliary heat exchanger 55 with the cooling apparatus 6, until the temperature of the refrigerant becomes lower than the target temperature T0. The target temperature T0 may correspond to the cooling stop temperature in the aspects A and B in the embodiment 1.
[0349] Also, the control apparatus 100 may detect a second detected temperature Ts2 through the refrigerant temperature sensor SW1, in operation 170.
[0350] The control apparatus 100 may determine whether the second detected temperature Ts2 exceeds a second temperature T2 set to a higher temperature than the first temperature T1, based on the result of the detection by the refrigerant temperature sensor SW1, in operation 180. If the control apparatus 100 determines that the second detected temperature Ts2 exceeds the second temperature T2, the control apparatus 100 may control the quantity distributing device to again decrease the bypass quantity Qb or the condenser-side quantity Qv by the predetermined quantity ΔQ, and to further increase the radiation quantity Qc by the decreased quantity ΔQ, in operation 190.
[0351] Meanwhile, the control apparatus 100 may determine whether the second detected temperature Ts2 is lower than a third temperature T3 set to a lower temperature than the target temperature T0, based on the result of the detection by the refrigerant temperature sensor SW1, in operation 200. If the control apparatus 100 determines that the second detected temperature Ts2 is lower than the third temperature T3, the control apparatus 100 may control the quantity distributing device to decrease the radiation quantity Qc by the predetermined quantity ΔQ, and to increase the bypass quantity Qb or the condenser-side quantity Qv by the decreased quantity ΔQ, in operation 210.
[0352] Although not shown in the drawings, the control apparatus 100 may be configured to increase or decrease the compression capacity of the compressor 52, based on the result of detection by the refrigerant temperature sensor SW1. Also, the control apparatus 100 may control the cooling apparatus 6, the quantity distributing device, and the compressor 52 in combination to thereby maintain the temperature of refrigerant, further, the temperature of air flowing in the ventilation path 3 constant.
Embodiment 2
[0353] Successively, embodiment 2 will be described with reference to the drawings.
[0354] The current embodiment 2 is shown in
[0355] —Configuration of the Clothes Dryer—
[0356] A clothes dryer D according to the embodiment 2 may include a housing having the outer appearance of a nearly rectangular parallelepiped shape extending vertically. As shown in
[0357] As shown in
[0358] The drum 4 may be in the shape of a cylinder with a bottom having a rotary shaft center disposed horizontally in the front-rear direction, and when the opening of the drum 4 faces the clothes drop opening 2, the center of the lower portion may be rotatably supported with respect to the side wall portion of the rear panel 1c, through a shaft 30, so that the drum 4 rotates with respect to the rotary shaft center (see
[0359] The shaft 30 may be connected to a drum rotating motor (not shown) installed in the housing 1, and when the clothes dryer D operates, the drum rotating motor may be driven to rotate the drum 4 at predetermined speed. Also, the rotating motor may directly rotate the drum 4 through a belt (not shown).
[0360] In the drum 4, an air outlet 31 for discharging air for drying used in drying clothes may be connected to an air inlet 32 into which air for drying used to dry clothes C is introduced. A circulation duct 8 for circulating air for drying may be connected to the air outlet 32 and the air inlet 32, and a circulation ventilation path 8a may be formed by space in the circulation duct 8 and the drum 4.
[0361] The circulation duct 8 may be configured with an outward duct 5 having one end connected to the air outlet 31, a blow duct 7 having one end connected to the air inlet 32, and a duct 6 for heating and drying connecting the other end of the outward duct 5 to the other end of the blow duct 7. Also, a lint filter 29 may be installed between the ducts 5 and 6 to collect lint come out from clothes C, and discharge the collected lint to the outside as necessary.
[0362] More specifically, the outward duct 5 may extend vertically along the front side of the housing 1, and the upper end of the outward duct 5 may be sealed with and connected to the air outlet 31. The duct 6 for heating and drying may extend in the front-rear direction in the lower side space of the housing 1, and the front end of the duct 6 for heating and drying may be sealed with and connected to the lower end of the outward duct 5. The blow duct 7 may extend vertically along the rear panel 1c of the housing 1, wherein the lower end of the blow duct 7 is sealed with and connected to the lower end of the duct 6 for heating and drying through a fan casing 10b which will be described later, and the top end of the blow duct 7 is sealed with and connected to the rear panel 1c. As shown in
[0363] Referring again to
[0364] Below the duct 6 for heating and drying, an accommodation dish portion 11 may be installed to collect and store condensed water W produced by the evaporator 9a. The accommodation dish portion 11 may open upward, and the opening of the accommodation dish portion 11 may be closed by a cover base 6a to partition the accommodation dish portion 11 from the duct 6 for heating and drying.
[0365] Since the cover base 6a is located immediately below the evaporator 9a, the cover base 6a may have a drain hole 6a as a communication passage opening vertically, and condensed water W produced when the evaporator 9a dehumidifies air for drying in the circulation ventilation path 8a may be discharged to the accommodation dish portion 11 through the drain hole 6b. Herein, since the cover base 6a is inclined downward toward the drain hole 6b below the evaporator 9a, the cover base 6a can induce condensed water W falling on the periphery of the drain hole 6a to enter the drain hole 6b.
[0366] The accommodation dish portion 11 may collect condensed water W through the drain hole 6b. The lower surface 11a of the accommodation dish portion 11 may be inclined downward so that the collected condensed water W can flow toward the rear direction. Also, the rear end of the accommodation dish portion 11 may be connected to a communication water channel 14 such that the communication water channel 14 is integrated into the accommodation dish portion 11. The rear end of the communication water channel 14 may be connected to a pump room 16 to accommodate condensed water W discharged from the communication water channel 14, wherein the communication water channel 14 is integrated into the pump room 16.
[0367] In the pump room 16, a pump 19 to deliver condensed water, and a water level sensor 21 to detect a water level in the pump room 16 may be disposed. The outlet of the pump 19 may be connected to one end of an inhale hose 20, and the other end of the inhale hose 20 may be connected to a separate water reserve tank 25. Accordingly, water W drawn from the pump room 16 may be delivered into the water reserve tank 25.
[0368] The water reserve tank 25 may be disposed in an accommodation dish portion 26 for water reserve tank formed in the shape of an accommodation dish, and condensed water W flowing over the water reserve tank 25 may be accommodated in the accommodation dish portion 26 for water reserve tank. The lower portion of the accommodation dish portion 26 for water reserve tank may be connected to one end of a water leakage preventing hose 24. The other end of the water leakage preventing hose 24 may be connected to the pump room 16, and condensed water W flowing over the water reserve tank 25 may return to the pump room 16 through the water leakage preventing hose 24.
[0369] (Configuration of Fan)
[0370] A fan 10 may be installed at a connection portion (the lower rear space of the housing 1) of the duct 6 for heating and drying and the blow duct 7. More specifically, as shown in
[0371] As shown in
[0372] In the front portion of the base cover portion 10c, an inhale opening 10e opening toward a direction that is parallel to the rotation axis of the impeller 10a may be formed in the shape of a circle, and the inhale opening 10e may be sealed with and connected to the rear end of the duct 6 for heating and drying.
[0373] Accordingly, air for drying inhaled into the fan 10 from the duct 6 for heating and drying through the inhale opening 10e may be delivered to the blow duct 7 through the exhaust nozzle 10f that is located vertically to the rotation axis of the impeller 10a, by rotation of the impeller 10a (see the arrows A3 of
[0374] (Configuration of the Blow Duct)
[0375] Hereinafter, the configuration of the blow duct 7 will be described in detail.
[0376] As shown in
[0377] More specifically, as shown in
[0378] Also, in the concave portion 72 of the rear panel 1c, as shown in
[0379] As shown in
[0380] An air guide 73 for guiding air for drying delivered from the fan 10 to the blow duct 7 to enter the ventilation opening 72b formed in the concave portion 72 of the rear panel 1c may be integrated with and installed in the outer cover main body 71a. For example, the outer cover 71 may be a resin molded product, and the air guide 73 may be formed by integrally molding with the outer cover 71.
[0381] (Configuration of the Air Guide)
[0382] Hereinafter, the configuration of the air guide 73 will be described in detail. In the following description of “Configuration of the Air Guide”, it is assumed that the outer cover 71 is connected to the rear panel 1c.
[0383] As shown in
[0384] The guide portion 73a may be integrated with the outer cover main body 71a, and extend along the upper (downstream side) edge of the ventilation opening 72b formed in the concave portion 72 of the rear panel 1c, that is, along the upper edge of the upper ventilation opening 72b1 of the ventilation opening 72b. More specifically, as shown in
[0385] As shown in
[0386] Also, as shown in
[0387] By configuring the air guide 73 in this way, air for drying (see the arrow A3 of
[0388] Also, since the inner surfaces (surfaces toward the circulation ventilation path 8a) of the lower ends of the induction portions 73a and 73c, and the inner surface (surface toward the circulation ventilation path 8a) of the upper end 10g of the connection cover portion 10d of the fan casing 10b are flat when the outer cover 71 is connected to the fan casing 10b, a smooth flow of air may be made at the connection portion of the connection cover portion 10d and the induction portions 73b and 73c, thereby suppressing the generation of noise, while reducing pressure loss.
[0389] Accordingly, the clothes dryer D can improve the performance, compared to the typical configurations, in that it can reduce drying time, reduce noise, and save energy with low cost.
[0390] —Operation of the Clothes Dryer—
[0391] Now, the operation of the clothes dryer D according to the current embodiment 3 will be described.
[0392] First, if the clothes dryer D starts operating, the drum rotating motor, the fan 10, and the heat pump system may operate. If the fan 10 operates, the upstream side (between the fan 10 and the condenser 9b) of the fan 10 in the circulation ventilation path 8a may become negative pressure, and the downstream side (between the fan 10 and the air inlet 32) of the fan 10 may become positive pressure so that a pressure difference is made. For example, the pressure of the upstream side of the fan 10 may become lower than atmospheric pressure by 300 Pa or more. By the pressure difference, air in the drum 4 may circulate in the circulation ventilation path 8a.
[0393] More specifically, as represented by arrows A1 and A2 of
[0394] Also, as represented by the arrow A2 of
[0395] Since the inhale opening 10e and the exhaust nozzle 10f of the fan 10 face each other in the duct 6 for heating and drying and the blow duct 7, as represented by the arrows A2 and A3 of
[0396] By repeating the above-described circulation process, the air for drying may be maintained at a predetermined humidity and a predetermined temperature while the clothes dryer D operates, thereby drying clothes C in the drum 4.
Embodiment 3
[0397] Finally, embodiment 3 will be described with reference to drawings, below. The current embodiment 3 is shown in
[0398] (Aspect A of Embodiment 3)
[0399]
[0400] Outside the drum 9, a blow duct 13 having one end connected to the air supply opening of the lower portion 9a of the drum 9 and the other end connected to the exhaust opening 11 of the drum 9 through a lint filter 12 may be disposed to pass through the lower portion of the drum 9. The lint filter 12 may collect lint, such as clothes or sheets, come out from an object to be dried during drying operation to prevent the lint from being attached on the object to be dried. Below the drum 9, as shown in
[0401] In space S1 between the drum 9 and the top plate 3c of the housing 3, a water reserve tank case 23 may be disposed at the corner of the right side plate 3e of the drum 9, and a water reserve tank 25 may be removably installed in the water reserve tank case 23. The water reserve tank 25 may be connected to the condensed water drain 21 through a transfer pipe 27, and a pump 29 may be disposed around the lower end of the transfer pipe 27. If condensed water stored in the condensed water drain 21 reaches a predetermined level, the pump 29 may be driven to transfer the condensed water stored in the condensed water drain 21 to the water reserve tank 25 through the transfer pipe 27. Since the water reserve tank 25 is removably installed in the water reserve tank case 23, a user may remove the water reserve tank 25 from the water reserve tank case 23, and then drain water stored in the water reserve tank 25, when the water stored in the water reserve tank 25 reaches a full level.
[0402] The reinforcing plate 4 of the housing 3 and the upper end of the nearly center of the rear plate 3b may be bridged by a reinforcing member 31 extending in the front-rear direction, as shown in
[0403] In the space S1 between the drum 9 and the top plate 3c, a control circuit unit 32 for controlling the blow apparatus 15, the compressor 16, and the motor 30 may be disposed at the corner of the left (one) side plate 3f, as shown in
[0404] On one surface of the inclined plate portion 33a of the support member 33, the other surface of the inclined plate portion 33a facing the drum 9, as shown in
[0405] In the circuit case 38, a control board 41 for controlling the blow apparatus 15, the compressor 16, the pump 29, and the motor 30 may be accommodated. The control board 41 may control the loads of individual components in order to achieve a desired dry state based on the result of temperature detection. By coupling the control board 41 with the hooks of the lower wall portion 39a of the circuit case 38, and then introducing a urethane resin of a molten state into the circuit case 38 to solidify the urethane resin, the control board 41 may be fixed in the circuit case 38. In this state, the control board 41 may be surrounded by the circumferential wall portion 39b of the circuit case 38.
[0406] In the circuit case 38, a cover member 43 made of a resin to cover the control board 41 in a direction that is opposite to the inclined plate portion 33a may be fixed in such a way to be spaced from the control board 41. The cover member 43 may have a concave shape that is concave in a direction that is opposite to the lower wall portion 39a, and the left end of the cover member 43 may be located in the space S2 below the protrusions 3j of the side plate 3f. The cover member 43 may include a upper wall portion 43a to cover the control board 41 in the direction that is opposite to the lower wall portion 39a, a front side-wall portion 43b and a rear side-wall portion 43c protruding downward from the front end edge and the rear end edge of the upper wall portion 43a to cover the control board 41 in the front direction and in the rear direction, and an inner side-wall portion 43d protruding downward from the right (inner) end edge of the upper wall portion 43a to cover the control board 41 in the right (inner) direction. The upper wall portion 43a may include a horizontal wall portion 43e extending nearly horizontally with a small distance from the top plate 3c, and an inclined wall portion 43f inclined downward toward the left direction in nearly parallel to the lower wall portion 39a from the left (outer) end edge of the horizontal wall portion 43e. In the lower ends of the front side-wall portion 43b and the rear side-wall portion 43c, plate-shaped coupling pieces 43h may protrude downward, and the coupling pieces 43h may be coupled with the concave groove 39d of the circuit case 38. In the upper wall portion 43a, an opening portion 43g opening in the left direction may be formed to pass the control board 41 therethrough when the cover member 43 slides along the concave groove 39d to put or take the cover member 43 into or from the space S2 below the protrusions 3j, in the state in which the coupling pieces 43h are coupled with the concave groove 39d of the circuit case 38. Also, in the outer (left) end edges of the front side-wall portion 43b and the rear side-wall portion 43c, coupling concave portions 43i each having a nearly rectangular shape that is concave in the inner (right) direction may be formed, and the coupling portions 39e of the circuit case 38 may be coupled with the coupling concave portions 43i to limit movement of the cover member 43 in the direction that is opposite to the support member 43 and in the left direction. Also, around the inner (right) ends of the front side-wall portion 43b and the rear side-wall portion 43c, insertion holes 43j for passing wires therethrough may be formed. The insertion holes 43j are not shown in
[0407] By forming coupling portions 45 having screw holes 45a in the inner side-wall portion 43d such that the coupling portions 45 protrude in the inner (right) direction, corresponding the coupling portions 45 to the outer coupling portions 40 of the circuit case 38, and inserting screws 47 into the screw holes 40a and 45a, the cover member 43 may be fixed in the circuit case 38. In the inner side-wall portion 43d of the coupling portion 45, a cutting portion 48 having a nearly inverted “⊂” shape that is concave upward may be formed to correspond to the inner coupling portions 42 of the circuit case 38. The coupling portion 45 is not shown in
[0408] In order to install the control circuit unit 32 configured as described above in the housing 3, the catching portions 33g of the catching plate portion 33f of the support member 33 may be caught by the catching portions 3k of the left side plate 3f, the catching plate portion 33f of the support member 33 may be coupled with the protrusions 3j of the side plate 3f through the screws 37, and the coupling plate portion 33b of the support member 33 may be coupled with the reinforcing portion 31 through the screws 35. The ends of wires around the control board 41, connecting the blow apparatus 15, the compressor 16, the pump 29, and the motor 30 to the control board 41, may be withdrawn on the support member 33 from a gap between the support member 33 and the front plate 3a. Then, by inserting and supporting the catching hooks 46 of the circuit case 38 in which the control board 41 is fixed into the catching holes of the support member 33 so that the catching hooks 46 are supported at the catching holes 33p, and then inserting the screws 44 into the screw holes 42a of the inner coupling portion 42 of the circuit case 38 and the screw holes 33n of the support member 33, the circuit case 38 may be installed on the inclined plate portion 33a of the support member 33, and the wires withdrawn on the support member 33 from the gap between the support member 33 and the front plate 3a and the ends of wires connecting the manipulation and display portion 6 to the control board 41 may be connected to the control board 41. Since the circuit case 38 is supported from below by the support member 33, the support member 33 will be not deformed, and the circuit case 38 and the control board 41 will not be easily broken, although a force is applied onto the circuit case 38 in the direction that is opposite to the support member 33 during wiring. Then, by arranging wires at locations corresponding to the insertion holes 43j of the cover member 43, spacing the side end of the inner side-wall portion 43d from the circuit case 38, as shown in the left part of
[0409] The cover member 43 fixed as described above may be withdrawn from the space S2 below the protrusions 3j and thus removed from the circuit case 38, by removing the screws 47, and guiding the cover member 43 to the right in the state which the coupling pieces 43h of the cover member 43 are coupled with the concave groove 39d of the circuit case 38.
[0410] Accordingly, in the aspect A of the embodiment 3, since the circuit case 38 is supported from below by the support member 33, the circuit case 38 and the control board 41 therein can be prevented from being damaged, although a force is applied onto the circuit case in the direction that is opposite to the support member during assembling such as wiring from above, maintenance work, or transportation. Accordingly, assembling, maintenance work, and transportation can be facilitated. Also, since the support member 33 is interposed between the circuit case 38 and the drum 9, the circuit case 38 and the control board 41 therein can be prevented from being broken due to contact to the rotating drum 9.
[0411] Accordingly, the dryer 1 can improve reliability compared to the typical configuration, in that the circuit case 38 and the control board 41 therein can be prevented from being damaged.
[0412] Also, since the support member 33 is disposed at the corner of the side plate 3f, the support member 33 can be disposed at the lower position than in the case in which the support member 33 is disposed at the narrow center area between the side plates 3e and 3f in space between the drum 9 and the top plate 3c. Accordingly, it is possible to increase the dimension of the control board 41 installed over one surface of the inclined plate portion 33a, the other surface of the inclined plate portion 33a facing the drum 9, thereby increasing degrees of freedom for the dimension and layout of the control board 41. In some cases, even when a large-scale control board 41 is used, it is unnecessary to divide a control circuit and install the divided control circuits outside the circuit case 38, thereby simplifying wiring and minimizing the influence of noise.
[0413] Accordingly, the dryer 1 can improve productivity compared to the typical configuration, in that it can increase degrees of freedom for the dimension and layout of the control board 41.
[0414] Also, since the inclined plate portion 33a of the support member 33 is inclined downward toward the side plate 3f, the inclined plate portion 33a can be disposed at the lower position around the side plate 3f, than in the case in which the inclined plate portion 33a of the support member 33 is disposed horizontally. Accordingly, it is possible to increase the dimension of the control board 41 installed over one surface of the inclined plate portion 33a, the other surface of the inclined plate portion 33 facing the drum 9, around the side plate 3f of the inclined plate portion 33a, thereby increasing degrees of freedom for the dimension and layout of the control board 41.
[0415] Also, since wires around the edges of the control board 41 are withdrawn on the support member 33, the wires may be prevented from being damaged due to contact to the rotating drum 9.
[0416] Also, since the support member 33 is supported in three directions by the side plate 3f, the rear plate 3b, and the reinforcing member 31 of the housing 3, the support member 33 may be stably prevented from dropping due to vibration, etc. Also, since the support member 33 is supported with high strength at locations where it is fixed at the side plate 3f, the rear plate 3b, and the reinforcing member 31, the support member 33 can be more reliably prevented from being deformed due to vibration, etc. occurring upon transportation or operation, and can support a heavier weight of components, to thereby increase degrees of freedom of control components installed in the housing 3.
[0417] Also, even when water enters the housing 3 through a gap between the side plate 3f and the top plate 3c, the cover member 43 may block the water from entering the control board 41, thereby preventing corrosion of the control board 41 or shorted circuits. Also, the cover member 43 may block lint come out from an object to be dried, such as clothes or sheets, from being attached on the control board 41, thereby preventing a failure of the control board 41 due to lint attached on the control board 41.
[0418] Also, since the cover member 43 is fixed at the circuit case 38, the cover member 43 can be prevented from being separated due to vibration, etc.
[0419] Also, since heat from the control board 41 can be radiated through the opening portion 43g of the cover member 43, it is possible to prevent the temperature of the control board 41 from rising excessively.
[0420] Also, since the cover member 43 and the circuit case 38 are disposed in the space S2 below the protrusions 3j of the side plate 3f, it is possible to increase the sizes of the cover member 43 and the control board 41, resulting in high degrees of freedom for the dimension and layout of the control board 41.
[0421] Since the cover member 43 has a shape that is concave in the direction that is opposite to the lower wall portion 39a so that space is formed in the inside of the cover member 43, it is possible to increase degrees of freedom for the dimension in height and layout of the control board 41, and to mitigate a temperature rise when the control board 41 emits heat.
[0422] Also, in the aspect A of the embodiment 3, the cover member 43 is installed in the circuit case 38 after the circuit case 38 is installed in the support member 33, however, it is also possible that the circuit case 38 is installed in the support member 33 after the cover member 43 is fixed on the circuit case 38. In this case, since work of installing the circuit case 38 and the support member 33 can be performed after the control board 41 is protected by the cover member 43, it is possible to prevent breakage of the control board 41 due to contacts or collision with tools, etc. or a failure of the control board 41 due to foreign materials such as screws, during the installation work.
[0423] (Aspect B of the Embodiment 3)
[0424]
[0425] Since the other components are the same as the corresponding ones of the aspect A of the embodiment 3, the components are assigned the same reference numerals, and detailed descriptions thereof will be omitted.
[0426] In the aspect B of the embodiment 3, since no outer coupling portion 40 for fixing the cover member 43 on the circuit case 38 is needed, it is possible to enlarge the case main body 39 to widen the accommodation space of the control board 41.
[0427] (Aspect C of the Embodiment 3)
[0428]
[0429] Since the other components are the same as the corresponding ones of the aspect A of the embodiment 3, the components are assigned the same reference numerals, and detailed descriptions thereof will be omitted.
[0430] In the aspect C of the embodiment 3, the cover member 43 can be stably prevented from being separated due to vibration, etc., compared to the case in which the cover member 43 is fixed at any one of the circuit case 38 and the support member 33.
[0431] (Aspect D of the Embodiment 3)
[0432]
[0433] Since the other components are the same as the corresponding ones of the aspect A of the embodiment 3, the components are assigned the same reference numerals, and detailed descriptions thereof will be omitted.
[0434] In the aspect D of the embodiment 3, since it is unnecessary to withdraw wires connecting the control components to the control board 41 to the outside of the circuit case 38, wiring can be facilitated. Also, even when water enters the housing 3 through the gap between the side plates 3e and 3f and the top plate 3c, the cover member 43 may block the water from entering the control components, thereby preventing a failure of the control components due to water.
[0435] Also, since the plate-shaped partitioning portion 53 prevents the urethane resin used for moisture proofing (or fixing) of the control board 41 from entering the control components, the control components not requiring moisture proofing can be easily attached or detached, and simultaneously, a required amount of the urethane resin can be reduced, thereby suppressing cost.
[0436] (Aspect E of the embodiment 3)
[0437]
[0438] Since the other components are the same as the corresponding ones of the aspect A of the embodiment 3, the components are assigned the same reference numerals, and detailed descriptions thereof will be omitted.
[0439] In the aspect E of the embodiment 3, the cover member 43 can be disposed at a fixed location from above, without performing operation of making the cover member 43 slide to the outside as in the aspects A to D of the embodiment 3.
[0440] (Aspect F of the embodiment 3)
[0441]
[0442] Since the other components are the same as the corresponding ones of the aspect A of the embodiment 3, the components are assigned the same reference numerals, and detailed descriptions thereof will be omitted.
[0443] Also, in the aspects A to F of the embodiment 3, the present invention is applied to the circulation dryer 1, however, the present invention can be applied to an exhaust type dryer. The blowing apparatus 15 may be any apparatus capable of causing air heated by the condenser 17 to blow through the drum 9, for example, capable of blowing to discharge air from the drum 9, in addition to causing air in the blow duct 13 to blow toward the air supply opening of the drum 9.