PISTON FOR INTERNAL COMBUSTION ENGINE, AND COOLING CHANNEL CORE

Abstract

Provided is a piston for an internal combustion engine, the piston including a body having a piston pin boss for inserting a piston pin thereinto, and a skirt corresponding to a cylinder wall, and a cooling channel provided in the body to allow a refrigerant for cooling the body, to flow therethrough, and having a ring shape including a first channel provided from a refrigerant inlet to a refrigerant outlet along a first outer circumferential direction of the body, and a second channel provided from the refrigerant inlet to the refrigerant outlet along a second outer circumferential direction of the body.

Claims

1. A piston for an internal combustion engine, the piston comprising: a body comprising a piston pin boss for inserting a piston pin thereinto, and a skirt corresponding to a cylinder wall; and a cooling channel provided in the body to allow a refrigerant for cooling the body, to flow therethrough, and having a ring shape comprising a first channel provided from a refrigerant inlet to a refrigerant outlet along a first outer circumferential direction of the body, and a second channel provided from the refrigerant inlet to the refrigerant outlet along a second outer circumferential direction of the body, wherein, in the cooling channel, to increase a supply speed and a discharge speed of the refrigerant by inducing the refrigerant supplied through the refrigerant inlet, toward the refrigerant outlet, a first space cross-sectional area of a first part of the first channel located relatively close to the refrigerant inlet is less than a second space cross-sectional area of a second part of the first channel located relatively far from the refrigerant inlet, and a third space cross-sectional area of a third part of the second channel located relatively close to the refrigerant inlet is less than a fourth space cross-sectional area of a fourth part of the second channel located relatively far from the refrigerant inlet.

2. The piston of claim 1, wherein the cooling channel has a ring shape in which a lower surface height is equal at every part, an upper surface height of the first part is greater than an upper surface height above the refrigerant inlet, and an upper surface height of the second part is greater than the upper surface height of the first part, and wherein the first channel and the second channel have line symmetry with respect to a reference line perpendicular to a virtual line connected between the refrigerant inlet and the refrigerant outlet.

3. The piston of claim 2, wherein the space cross-sectional area of the second part is 1.05 to 1.30 times greater than the space cross-sectional area of the first part.

4. The piston of claim 2, wherein a height of an upper surface of the cooling channel is continuously changed from above the refrigerant inlet to the first part.

5. The piston of claim 4, wherein an instantaneous tilt angle of a tangent to the upper surface is rapidly increased from above the refrigerant inlet to the first part.

6. The piston of claim 2, wherein a height of an upper surface of the cooling channel is continuously changed from the first part to the second part.

7. The piston of claim 6, wherein an instantaneous tilt angle of a tangent to the upper surface is slowly reduced from the first part to the second part.

8. The piston of claim 1, wherein the cooling channel has a shape in which an upper surface height is equal and a lower surface height is also equal at every part, and an upper part width of a space cross-section of the second part is greater than an upper part width of a space cross-section of the first part.

9. The piston of claim 8, wherein the space cross-section of the first part has a relatively small upper part width and a relatively large lower part width.

10. The piston of claim 1, wherein the first channel and the second channel have an equal channel width, and wherein extensions having an extended width or an extended length greater than the channel width are provided under the refrigerant inlet and the refrigerant outlet.

11. A cooling channel core comprising: a core body inserted into a casting mold in a piston casting operation to generate a cooling channel, and having a ring shape comprising a refrigerant inlet's counterpart provided at a side thereof, a refrigerant outlet's counterpart provided at another side thereof, a first channel's counterpart provided from the refrigerant inlet's counterpart to the refrigerant outlet's counterpart along a first outer circumferential direction, and a second channel's counterpart provided from the refrigerant inlet's counterpart to the refrigerant outlet's counterpart along a second outer circumferential direction; a first part's counterpart provided in the first channel's counterpart of the core body, located relatively close to the refrigerant inlet's counterpart, and having a first cross-sectional area; a second part's counterpart provided in the first channel's counterpart of the core body, located relatively far from the refrigerant inlet's counterpart, and having a second cross-sectional area greater than the first cross-sectional area; a third part's counterpart provided in the second channel's counterpart of the core body, located relatively close to the refrigerant inlet's counterpart, and having a third cross-sectional area; and a fourth part's counterpart provided in the second channel's counterpart of the core body, located relatively far from the refrigerant inlet's counterpart, and having a fourth cross-sectional area greater than the third cross-sectional area.

12. The cooling channel core of claim 11, wherein the first part's counterpart and the second part's counterpart have an equal lower surface height, wherein an upper surface height of the first part's counterpart is greater than an upper surface height above the refrigerant inlet's counterpart, wherein an upper surface height of the second part's counterpart is greater than the upper surface height of the first part's counterpart, and wherein the first channel's counterpart and the second channel's counterpart have line symmetry with respect to a reference line perpendicular to a virtual line connected between the refrigerant inlet's counterpart and the refrigerant outlet's counterpart.

13. The cooling channel core of claim 11, wherein the cooling channel core has a shape in which the first part's counterpart and the second part's counterpart have an equal upper surface height and an equal lower surface height, and an upper part width of a cross-section of the second part's counterpart is greater than an upper part width of a cross-section of the first part's counterpart.

14. The cooling channel core of claim 13, wherein ribs are provided on the first part's counterpart and the second part's counterpart.

15. The cooling channel core of claim 11, wherein the first channel's counterpart and the second channel's counterpart have an equal channel width, and wherein extensions having an extended width or an extended length greater than the channel width are provided under the refrigerant inlet's counterpart and the refrigerant outlet's counterpart.

16. The cooling channel core of claim 11, wherein the core body is a ceramic-based or salt-based core body.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The above and other features and advantages of the present invention will become more apparent by describing in detail embodiments thereof with reference to the attached drawings in which:

[0025] FIG. 1 is a perspective view of a piston for an internal combustion engine, according to an embodiment of the present invention;

[0026] FIG. 2 is a cross-sectional view taken along line II-II of the piston of FIG. 1;

[0027] FIG. 3 is a perspective view showing an example of a cooling channel or a cooling channel core of the piston of FIG. 1;

[0028] FIG. 4 is a plan view of FIG. 3;

[0029] FIG. 5 is a side view of FIG. 3;

[0030] FIG. 6 is a bottom perspective view of FIG. 3;

[0031] FIG. 7 is a cross-sectional view showing that the cooling channel core of FIG. 3 is inserted into a casting mold;

[0032] FIG. 8 is a perspective view showing an example of a cooling channel or a cooling channel core of a piston for an internal combustion engine, according to another embodiment of the present invention;

[0033] FIG. 9 is a plan view of FIG. 8;

[0034] FIG. 10 is a side view of FIG. 8;

[0035] FIG. 11 is a bottom perspective view of FIG. 8;

[0036] FIG. 12 is a perspective view showing an example of a cooling channel or a cooling channel core of a piston for an internal combustion engine, according to another embodiment of the present invention;

[0037] FIG. 13 is a plan view of FIG. 12;

[0038] FIG. 14 is a side view of FIG. 12;

[0039] FIG. 15 is a bottom perspective view of FIG. 12;

[0040] FIG. 16 is a perspective view showing an example of a cooling channel or a cooling channel core of a piston for an internal combustion engine, according to another embodiment of the present invention;

[0041] FIG. 17 is a plan view of FIG. 16;

[0042] FIG. 18 is a side view of FIG. 16; and

[0043] FIG. 19 is a bottom perspective view of FIG. 16.

DETAILED DESCRIPTION

[0044] Hereinafter, the present invention will be described in detail by explaining embodiments of the invention with reference to the attached drawings.

[0045] The invention may, however, be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the invention to one of ordinary skill in the art. In the drawings, the thicknesses or sizes of layers are exaggerated for clarity.

[0046] As mentioned herein, a piston for an internal combustion engine may linearly reciprocate in a cylinder, provide motive power generated due to a high-temperature and high-pressure gas, to a crankshaft through a connecting rod to generate a rotational force in a combustion process, and operate by receiving power from the crankshaft in suction, compression, and exhaust processes.

[0047] FIG. 1 is a perspective view of a piston 100 for an internal combustion engine, according to an embodiment of the present invention, FIG. 2 is a cross-sectional view taken along line II-II of the piston 100 of FIG. 1, FIG. 3 is a perspective view showing an example of a cooling channel 20 or a cooling channel core 1000 of the piston 100 of FIG. 1, FIG. 4 is a plan view of FIG. 3, FIG. 5 is a side view of FIG. 3, and FIG. 6 is a bottom perspective view of FIG. 3.

[0048] As illustrated in FIGS. 1 to 6, the piston 100 according to an embodiment of the present invention may include a body 10 and the cooling channel 20.

[0049] For example, the body 10 may include a piston pin boss 11 for inserting a piston pin (not shown) thereinto, and a skirt 12 corresponding to a cylinder wall. Specifically, for example, the piston pin is a pin for connecting the piston pin boss 11 to a small end of a connecting rod (not shown), and may provide great power received by the piston 100, to a crankshaft through the connecting rod and, at the same time, reciprocate together with the piston 100 at high speed in a cylinder.

[0050] As illustrated in FIGS. 1 and 2, the body 10 may be applied to both a gasoline engine and a diesel engine, may generally include a cast iron component or an aluminum component, and may be a cylindrical structure having a closed end and an open end and having a sufficient strength and durability against high temperature and high pressure of an internal combustion engine. However, the body 10 is not limited to the above-described material, type, and shape and may be variously changed.

[0051] As illustrated in FIGS. 3 to 6, for example, the cooling channel 20 may be a refrigerant channel extending from a refrigerant inlet H1 provided at a side of the body 10 to a refrigerant outlet H2 provided at another side of the body 10 such that a refrigerant, e.g., cooling oil, for cooling the body 10 may flow therethrough.

[0052] Specifically, for example, the cooling channel 20 may be a ring-shaped channel including a first channel 21 and a second channel 22.

[0053] Here, the first channel 21 may be provided from the refrigerant inlet H1 to the refrigerant outlet H2 along a first outer circumferential direction of the body 10 in such a manner that a portion of the refrigerant supplied through the refrigerant inlet H1 flows in the first outer circumferential direction to cool the body 10 and then is discharged through the refrigerant outlet H2.

[0054] The second channel 22 may be provided from the refrigerant inlet H1 to the refrigerant outlet H2 along a second outer circumferential direction of the body 10 in such a manner that another portion of the refrigerant supplied through the refrigerant inlet H1 flows in the second outer circumferential direction to cool the body 10 and then is discharged through the refrigerant outlet H2.

[0055] As illustrated in FIGS. 3 to 6, in the cooling channel 20, to increase a supply speed and a discharge speed of the refrigerant by inducing the refrigerant supplied through the refrigerant inlet H1, toward the refrigerant outlet H2, a first space cross-sectional area of a first part P1 of the first channel 21 located relatively close to the refrigerant inlet H1 may be less than a second space cross-sectional area of a second part P2 of the first channel 21 located relatively far from the refrigerant inlet H1, and a third space cross-sectional area of a third part P3 of the second channel 22 located relatively close to the refrigerant inlet H1 may be less than a fourth space cross-sectional area of a fourth part P4 of the second channel 22 located relatively far from the refrigerant inlet H1.

[0056] Here, a space cross-sectional area may refer to a cross-sectional area of a space shown when the first channel 21 or the second channel 22 is cut in a direction perpendicular to the direction of dominant flow of the refrigerant.

[0057] As illustrated in FIG. 4, for example, the first channel 21 and the second channel 22 may have line symmetry with respect to a reference line L2 perpendicular to a virtual line L1 connected between the refrigerant inlet H1 and the refrigerant outlet H2.

[0058] Accordingly, the first part P1, the second part P2, the third part P3, and the fourth part P4 provided near the refrigerant inlet H1 may be equally provided near the refrigerant outlet H2 to have line symmetry with respect to the reference line L2.

[0059] Therefore, a refrigerant may be supplied through the refrigerant inlet H1 with the minimum resistance of flow due to increasing space cross-sectional areas of the first part P1, the second part P2, the third part P3, and the fourth part P4, may be induced along slopes of an upper surface of the cooling channel 20 due to motion of the piston 100 according to an embodiment of the present invention, and then may be easily discharged from the refrigerant outlet H2.

[0060] In detail, as illustrated in FIG. 5, for example, the cooling channel 20 may have a ring shape in which a lower surface height Ha is equal at every part, an upper surface height Hc of the first part P1 is greater than an upper surface height Hb above the refrigerant inlet H1, and an upper surface height Hd of the second part P2 is greater than the upper surface height Hc of the first part P1.

[0061] Specifically, for example, as illustrated in an enlarged part of FIG. 5, the height of the upper surface of the cooling channel 20 may be continuously changed from above the refrigerant inlet H1 to the first part P1 or the third part P3, and an instantaneous tilt angle A1 of a tangent to the upper surface may be rapidly increased from above the refrigerant inlet H1 to the first part P1 or the third part P3.

[0062] Furthermore, as illustrated in another enlarged part of FIG. 5, the height of the upper surface of the cooling channel 20 may be continuously changed from the first part P1 to the second part P2, and an instantaneous tilt angle A2 of a tangent to the upper surface may be slowly reduced from the first part P1 to the second part P2.

[0063] According to the above-described shape, since an upper surface height varies while a lower surface height is fixed, the height of the cooling channel 20 may be increased near the refrigerant inlet H1 from the refrigerant inlet H1 toward the refrigerant outlet H2 and thus a space cross-sectional area may be gradually increased.

[0064] If the difference in the space cross-sectional area is excessively small, the refrigerant may not be appropriately induced. Otherwise, if the difference in the space cross-sectional area is excessively large, air bubbles may be generated or severe spatial restrictions may be caused. After repeated tests and simulations, the best results are achieved when the space cross-sectional area of the second part P2 is greater than the space cross-sectional area of the first part P1 by 1.05 to 1.30 times. For example, the space cross-sectional area may have a narrow upper part and a wide lower part as illustrated in FIG. 5, but the shape thereof may be variously changed.

[0065] As illustrated in FIGS. 3 to 6, for example, the first channel 21 and the second channel 22 may have an equal channel width CW, and extensions E having an extended width EW or an extended length greater than the channel width CW may be provided under the refrigerant inlet H1 and the refrigerant outlet H2.

[0066] Accordingly, the extensions E may have an inverted funnel shape to allow a high-pressure refrigerant sprayed from an oil spray nozzle (not shown), to be easily supplied into the cooling channel 20.

[0067] FIG. 7 is a cross-sectional view showing that the cooling channel core 1000 of FIG. 3 is inserted into a casting mold M.

[0068] As illustrated in FIGS. 3 to 7, the cooling channel core 1000 according to some embodiments of the present invention is a medium used to generate the above-described cooling channel 20 of the piston 100, and may include a core body 2000, a first part's counterpart P10, a second part's counterpart P20, a third part's counterpart P30, and a fourth part's counterpart P40.

[0069] As illustrated in FIGS. 3 to 7, for example, the core body 2000 may have a shape corresponding to the above-described cooling channel 20, and may be a structure which is insert-casted in the casting mold M including a first mold M1 and a second mold M2 capable of being open and closed in a piston casting operation and then is easily broken and discharged using water, a sulfuric acid solution, or strong impact to generate the cooling channel 20.

[0070] As illustrated in FIGS. 3 to 7, the core body 2000 may have a ring shape including a refrigerant inlet's counterpart provided at a side thereof, a refrigerant outlet's counterpart provided at another side thereof, a first channel's counterpart 2100 provided from the refrigerant inlet's counterpart to the refrigerant outlet's counterpart along the first outer circumferential direction, and a second channel's counterpart 2200 provided from the refrigerant inlet's counterpart to the refrigerant outlet's counterpart along the second outer circumferential direction.

[0071] The first part's counterpart P10 may be provided in the first channel's counterpart 2100 of the core body 2000, may be located relatively close to the refrigerant inlet's counterpart, and may have a first cross-sectional area.

[0072] The second part's counterpart P20 may be provided in the first channel's counterpart 2100 of the core body 2000, may be located relatively far from the refrigerant inlet's counterpart, and may have a second cross-sectional area greater than the first cross-sectional area.

[0073] The third part's counterpart P30 may be provided in the second channel's counterpart 2200 of the core body 2000, may be located relatively close to the refrigerant inlet's counterpart, and may have a third cross-sectional area.

[0074] The fourth part's counterpart P40 may be provided in the second channel's counterpart 2200 of the core body 2000, may be located relatively far from the refrigerant inlet's counterpart, and may have a fourth cross-sectional area greater than the third cross-sectional area.

[0075] Specifically, for example, as illustrated in FIG. 5, the first part's counterpart P10 and the second part's counterpart P20 may have an equal lower surface height Ha, an upper surface height Hc of the first part's counterpart P10 may be greater than an upper surface height Hb above the refrigerant inlet's counterpart, and an upper surface height Hd of the second part's counterpart P20 may be greater than the upper surface height Hc of the first part's counterpart P10.

[0076] As illustrated in FIG. 6, the first channel's counterpart 2100 and the second channel's counterpart 2200 may have line symmetry with respect to a reference line L2 perpendicular to a virtual line L1 connected between the refrigerant inlet's counterpart and the refrigerant outlet's counterpart.

[0077] As illustrated in FIGS. 3 to 6, the cooling channel 20 of the piston 100, according to some embodiments of the present invention may have a shape, form, and size corresponding to those of the cooling channel core 1000 for generating the cooling channel 20, according to some embodiments of the present invention, and the above descriptions of the shape, form, and size of the cooling channel 20 may be equally applied to the cooling channel core 1000.

[0078] Accordingly, as illustrated in FIG. 7, for example, the cooling channel core 1000 may be insert-casted in a cavity space of the casting mold M including the first mold M1 and the second mold M2 capable of being open and closed in a piston casting operation, may be supported by pillars used to generate the refrigerant inlet H1 and the refrigerant outlet H2, and then may be easily broken and discharged using water, a sulfuric acid solution, or strong impact to generate the cooling channel 20.

[0079] To guarantee durability against high temperature and high pressure of molten metal in the piston casting operation and to be easily discharged after the piston casting operation, the core body 2000 may be a ceramic-based or salt-based core body.

[0080] Therefore, cooling efficiency and flow of the refrigerant may be improved by inducing engine oil to flow from the refrigerant inlet H1 to the refrigerant outlet H2 in the cooling channel 20 of the piston 100.

[0081] FIG. 8 is a perspective view showing an example of a cooling channel 20 or a cooling channel core 1000 of a piston 200 for an internal combustion engine, according to another embodiment of the present invention, FIG. 9 is a plan view of FIG. 8, FIG. 10 is a side view of FIG. 8, and FIG. 11 is a bottom perspective view of FIG. 8.

[0082] As illustrated in FIGS. 8 to 11, a refrigerant inlet H1 and a refrigerant outlet H2 may not be provided to form an equal angle (e.g., 180°) therebetween, but may be provided to form a defected angle (e.g., 135°) therebetween.

[0083] As illustrated in FIG. 9, even in this case, for example, a first channel 21 and a second channel 22 may have line symmetry with respect to a reference line L2 perpendicular to a virtual line L1 connected between the refrigerant inlet H1 and the refrigerant outlet H2.

[0084] Accordingly, a first part P1, a second part P2, a third part P3, and a fourth part P4 provided near the refrigerant inlet H1 may be equally provided near the refrigerant outlet H2 to have line symmetry with respect to the reference line L2.

[0085] Therefore, a refrigerant supplied through the refrigerant inlet H1 may have the minimum resistance of flow due to increasing space cross-sectional areas of the first part P1, the second part P2, the third part P3, and the fourth part P4, and then may be induced along slopes of an upper surface of the cooling channel 20 due to motion of the piston 200 according to another embodiment of the present invention and thus easily discharged toward the refrigerant outlet H2.

[0086] FIG. 12 is a perspective view showing an example of a cooling channel 20 or a cooling channel core 1000 of a piston 300 for an internal combustion engine, according to another embodiment of the present invention, FIG. 13 is a plan view of FIG. 12, FIG. 14 is a side view of FIG. 12, and FIG. 15 is a bottom perspective view of FIG. 12.

[0087] As illustrated in FIGS. 12 to 15, a first channel 21 and a second channel 22 of the cooling channel 20 may have an equal channel width CW, and extensions E having an extended width EW greater than the channel width CW by at least 2 times may be provided under a refrigerant inlet H1 and a refrigerant outlet H2.

[0088] Accordingly, the extensions E may have an inverted funnel shape to allow a high-pressure refrigerant sprayed from an oil spray nozzle (not shown), to be more easily supplied into the cooling channel 20.

[0089] FIG. 16 is a perspective view showing an example of a cooling channel 20 or a cooling channel core 1000 of a piston 400 for an internal combustion engine, according to another embodiment of the present invention, FIG. 17 is a plan view of FIG. 16, FIG. 18 is a side view of FIG. 16, and FIG. 19 is a bottom perspective view of FIG. 16.

[0090] As illustrated in FIG. 18, the cooling channel 20 of the piston 400 according to another embodiment of the present invention may have a shape in which an upper surface height Hf is equal and a lower surface height He is also equal at every part. Furthermore, an upper part width Wb of a space cross-section of a second part P2 is greater than an upper part width Wa of a space cross-section of a first part P1 as illustrated in FIGS. 16 and 17.

[0091] Herein, as illustrated in FIG. 18, the space cross-section of the first part P1 may have a relatively small upper part width We and a relatively large lower part width Wd.

[0092] As illustrated in FIGS. 16 to 19, the cooling channel core 1000 according to another embodiment of the present invention may have a shape in which a first part's counterpart P10 and a second part's counterpart P20 have an equal upper surface height Hf and an equal lower surface height He, and an upper part width Wd of a cross-section of the second part's counterpart P20 is greater than an upper part width We of a cross-section of the first part's counterpart P10.

[0093] As illustrated in FIGS. 16 to 19, ribs R may be provided on the first part's counterpart P10 and the second part's counterpart P20.

[0094] A first channel's counterpart 2100 and a second channel's counterpart 2200 may have an equal channel width CW, and extensions E having an extended length may be provided under a refrigerant inlet's counterpart and a refrigerant outlet's counterpart.

[0095] Therefore, a refrigerant supplied through a refrigerant inlet H1 may have the minimum resistance of flow due to increasing space cross-sectional areas, and then may be induced along slopes of an outer circumferential surface of the cooling channel 20 due to motion of the piston 400 according to another embodiment of the present invention and thus easily discharged toward the refrigerant outlet H2.

[0096] In addition, the refrigerant may sufficiently reach upper parts of the refrigerant inlet H1 and the refrigerant outlet H2 due to the ribs R and thus cooling efficiency of the refrigerant inlet's counterpart and the refrigerant outlet's counterpart may be improved.

[0097] As described above, according to an embodiment of the present invention, a piston for an internal combustion engine, and a cooling channel core, the piston and the cooling channel core capable of improving piston cooling performance by inducing engine oil to flow from an refrigerant inlet to a refrigerant outlet in a cooling channel of the piston. However, the scope of the present invention is not limited to the above effect.

[0098] While the present invention has been particularly shown and described with reference to embodiments thereof, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the following claims.