Transmission Combination, Traction Drive and Method for Controlling the Transmission Combination
20170314673 · 2017-11-02
Inventors
Cpc classification
F16D2500/5018
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2342/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/105
PERFORMING OPERATIONS; TRANSPORTING
F16H61/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H47/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/2807
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2061/283
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/444
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2047/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H61/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A transmission combination includes a hydrostatic transmission and a mechanical transmission having a clutch and a control device for calibrating a grinding point of the clutch. A traction drive includes the transmission combination. A method includes calibrating the clutch.
Claims
1. A transmission combination, comprising: a hydrostatic transmission that has a hydraulic pump with an adjustable expulsion volume and with at least one hydraulic motor that is configured to be supplied with pressure medium by the hydraulic pump; a mechanical transmission that is combined with the hydrostatic transmission and has a clutch; and a control device configured to calibrate a grinding point which occurs when the clutch closes, from which time torque is configured to be transmitted via the clutch, wherein the grinding point is configured to be calibrated by the control device as a function of a response of the expulsion volume or pressure medium volume flow of the hydraulic pump or a rotational speed of the hydraulic motor.
2. The transmission combination according to claim 1, wherein: the at least one hydraulic motor is two hydraulic motors that are configured to be supplied with pressure medium via the hydraulic pump, the drive shafts of which are configured to be connected in a rotationally fixed fashion via a clutch of the transmission for the purpose of power compounding, and the grinding point is configured to be calibrated by the control device as a function of a response of the expulsion volume or pressure medium volume flow of the hydraulic pump or a rotational speed of a hydraulic motor of the two hydraulic motors.
3. The transmission combination according to claim 1, wherein the hydraulic pump is configured such that the expulsion volume depends on a setting of a closed-loop control device of the hydrostatic transmission and on a working pressure of the pressure medium.
4. The transmission combination according to claim 1, wherein a setting of a closed-loop control device is configured to be kept constant by the control device for the purpose of calibration.
5. The transmission combination according to claim 1, wherein a rotational speed of the hydraulic pump is configured to be kept constant by the control device for the purpose of calibration.
6. The transmission combination according to claim 1, wherein the hydraulic motor is configured with an adjustable expulsion volume or with a constant expulsion volume, and wherein the expulsion volume of the hydraulic motor is configured to be kept constant by the control device or is constant for the purpose of calibration.
7. A traction drive, comprising: a hydrostatic transmission that has a hydraulic pump with an adjustable expulsion volume and with at least two hydraulic motors that are configured to be supplied with pressure medium by the hydraulic pump; and a drive machine configured to drive the hydraulic pump, wherein the hydraulic motors have respective drive shafts that are configured to be coupled to at least one wheel, one chain, or one axle of the traction drive in order to transmit torque.
8. A method for calibrating a grinding point of a transmission, the transmission including a hydrostatic transmission that has a hydraulic pump with an adjustable expulsion volume and with at least one hydraulic motor that is configured to be supplied with pressure medium by the hydraulic pump, a mechanical transmission that is combined with the hydrostatic transmission and has a clutch, and a control device configured to calibrate a grinding point which occurs when the clutch closes, from which time torque is configured to be transmitted via the clutch, the method comprising: calibrating the grinding point as a function of the response of the expulsion volume or pressure medium volume flow of the hydraulic pump or the rotational speed of a hydraulic motor.
9. The method according to claim 8, wherein calibrating the grinding point as a function of the response of the expulsion volume or pressure medium volume flow of the hydraulic pump or the rotational speed of the hydraulic motor comprises: continuously detecting and/or determining the expulsion volume or pressure medium volume flow of the hydraulic pump or the rotational speed of the hydraulic motor, activating the clutch in the closing direction with a control signal starting value, changing the control signal value in order to increase a closing force of the clutch, aborting in the case of a control signal value at which a significant response is detected, and storing this control signal value as a control signal value at the grinding point in the control device.
10. The method according to claim 9, wherein before changing the control signal value, the drive shaft of a second hydraulic motor is defined.
11. The method according to claim 9, wherein before changing the control signal value, the expulsion volume of the hydraulic motor is reduced.
12. The method according to claim 9, wherein changing the control signal value takes place continuously or incrementally.
13. The method according to claim 9, further comprising repeating the sequence according to claim 9 at least once, wherein before activating the clutch in the closing direction with the control signal starting value in the repeated sequence, the method further includes setting a new control signal starting value as a function of the most recently saved control signal value at the grinding point.
14. The method according to claim 13, wherein in setting the new control signal starting value as a function of the most recently saved control signal value at the grinding point, the new control signal starting value is calculated from the most recently saved control signal value at the grinding point reduced by one or more of: the increment of the control signal value of the previous step sequence, or a fraction or a multiple thereof, a hysteresis of the control signal value, and a tolerance value.
15. The method according to claim 13, further comprising: determining a mean value from the saved control signal values at the grinding point.
16. The method according to claim 15, further comprising: determining control signal values at the grinding point which lie outside a specified bandwidth or a standard deviation, followed by one of: excluding control signal values at the grinding point from the mean value formation that lie outside the bandwidth or standard deviation, or rejecting the control signal values at the grinding point and repeating the method.
17. The transmission combination according to claim 1, wherein the transmission combination is for a traction drive.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0053] An exemplary embodiment of a traction drive according to the disclosure with a transmission combination according to the disclosure as well as diagrams of an exemplary embodiment of a driving according to the disclosure are illustrated in the drawings. The disclosure will now be explained in more detail on the basis of the figures of these drawings.
[0054] In the drawings:
[0055]
[0056]
[0057]
DETAILED DESCRIPTION
[0058] According to
[0059] The hydraulic pump 4 is connected via its drive shaft 18 to a drive machine 20 which is configured as a diesel engine. A first hydraulic motor 6 of the two hydraulic motors 6, 8 has a first drive shaft 22, and the second hydraulic motor 8 has a second drive shaft 24. A compounding transmission 26 with two input shafts 28 and 30 is connected downstream of the hydrostatic transmission 2 as a mechanical transmission. The first input shaft 28 is connected here in a rotationally fixed manner to the first drive shaft 22, and the second input shaft 30 is connected in a rotationally fixed fashion to the second drive shaft 24. An output shaft 32 of the compounding transmission 26 is connected in a rotationally fixed fashion to a differential 34 of a drive axle 36.
[0060] The compounding transmission 36 comprises a clutch 38 which is embodied as a multi-disk clutch. The latter has a first clutch section 30 which is connected in a rotationally fixed fashion to the first input shaft 28. It additionally has a second clutch section 42 which is connected in a rotationally fixed fashion via a gearwheel arrangement 44 (illustrated only schematically) to the second input shaft 30 of the compounding transmission 26. By activating the clutch 38, which involves engagement of the second clutch section 42, the two input shafts 28 and 30 therefore the two drive shafts 22 and 24 can be connected to one another in a rotationally fixed fashion.
[0061] An activation element 46, which is configured as a hydraulic cylinder, is provided for activating the clutch 38. The piston 48 of said activation element 46 is coupled in a tension-resistant and shear-resistant fashion via a piston rod to the second clutch section 42. The hydraulic cylinder 46 has a piston space in which a compression spring 50 is arranged. The piston space is connected here permanently to a fuel tank T via a fuel tank line. On the piston rod side, the hydraulic cylinder 46 has an annular space 52 which is connected via a control pressure line 54 to a connection S of a closed-loop control device 56 which is embodied as a pressure-regulating valve. Said closed-loop control device 56 has a pressure connection P which is connected via a pressure line 58 to a feed pump 61 which is driven, together with the hydraulic pump 4, by the drive shaft 18. The feed pump 61 sucks in pressure medium from the fuel tank T. Furthermore, the pressure-regulating valve 56 has a fuel tank connection T which is connected to the fuel tank T. The pressure-regulating valve 56 is continuously adjustable and has two end positions a, b. In a first end position a, in which the valve body is pre-loaded by means of a spring 60, the pressure connection P is connected to the control pressure connection S, and the connection T is shut off with respect to the connection S. The pressure-regulating valve 56, to be more precise its valve body can be activated into a second end position b via an electromagnet 62. During the energization of the latter, and if the second end position P is completely occupied, the control pressure connection S is connected to the fuel tank connection T, and the pressure connection P is shut off. In the first end position a, charging or filling of the angular space 52 with pressure medium takes place exclusively, whereas in the second end position b exclusively emptying or discharging of pressure medium from the annular space 52 takes place. Regulating positions of the valve body are therefore possible in the two end positions a and b, in which regulating positions the connections P, S and T have a respective pressure medium connection to one another. In order to feed back the control pressure in the annular space 52, which is to be regulated and is present at the control pressure connection S, the annular space 52 is fluidically connected via a control line or a control duct to a control face of the valve body of the pressure-regulating valve 56, which is equivalent to the spring 60.
[0062] The mechanical transmission 26 also has a first rotational speed-detection unit 64 via which the rotational speed of the first input shaft 28 and therefore the first clutch section 40 and of the first drive shaft 22 can be detected. The rotational speed of the second clutch section 42 can be detected via a second rotational speed-detection unit 66 of the mechanical transmission 26, and therefore indirectly the rotational speed of the second input shaft 30 and of the second drive shaft 24 can be detected, given knowledge of the transmission ratio of the gearwheel arrangement 44.
[0063] A closed-loop control device 70, which interacts with an adjustment device 72 to adjust the expulsion volume of the hydraulic pump 4, is assigned to the hydraulic pump 4. The first hydraulic motor 6 and the second hydraulic motor 8 have a closed-loop control device 74 or 78 and an adjustment device 76 or 80.
[0064] The drive machine 20, the closed-loop control devices 70, 74 and 78, the solenoid 62 and the rotational speed-detection units 64, 66 are each connected to the control device 68 via a signal line.
[0065]
[0066] Since the hydraulic pump 4 is configured with a fully pivotable swashplate, specific expulsion volumes of +90% to −90% are covered. The positive values correspond here to a positive pivoting angle of less than 0° and the negative to a negative pivoting angle of above 0°.
[0067] It is characteristic of the already mentioned “load-sensitive” behavior of the hydraulic pump 4 that the control pressure p.sub.SHP acts in the direction of a deflection of the swashplate from its 0° position, whereas the working pressure or pump pressure p.sub.HP which is present in one of the working lines 9 or 17 is effective in the direction of the resetting of the swashplate toward the pivoting angle 0°. If the group of curves of the working pressure or pump pressure p.sub.HP is considered, their non-linear and discontinuous profile is apparent. The discontinuity is due to the fact that in addition to the adjustment force of the adjustment device 72 which results from the control pressure p.sub.SHP and the supporting force resulting from the working pressure p.sub.HP the working piston on the swashplate also acts on a spring packet on the swashplate which centers the swashplate in its zero position.
[0068] The diagram according to
[0069] If, for example, a rotational speed of the drive machine 20 of 2000 rpm is predefined by means of the control device 68, the diagram according to
[0070] It will now be assumed, with otherwise constant operational variables, that the load at the transmission output shaft 32 rises in such a way that the load pressure p.sub.HP rises from 200 to 300 bar. If the control pressure of 14 bar were to be maintained, this would bring about, according to
[0071] In order, on the other hand, to maintain the expulsion volume of 50%, with the specified change in load to 300 bar according to
[0072] As mentioned, such a behavior of the hydraulic machine 4 which is configured as a hydraulic pump is also referred to as “load-sensing”. This means, in principle, that the expulsion volume or delivery volume VHP of the hydraulic pump 4 changes as a function of the working pressure or pump pressure p.sub.Hp with otherwise constant setting of the closed-loop control device/of the pressure-regulating valve 70 (p.sub.SHP). The hydraulic pump 4 which is configured in such a way therefore has the property that the rotational speed or the rotational speeds of the hydraulic motor or motors 6, 8 cannot be predefined rigidly, since the expulsion volume of the hydraulic pump 4 results from the above-mentioned equilibrium of the control pressure p.sub.SHP and working pressure p.sub.HP. This characteristic is utilized beneficially for the method for calibrating the grinding point of the clutch 38.
[0073]
[0074] In the fourth quarter in
[0075] In the third quarter of the diagram according to
[0076] In the fourth, bottom section of the diagram according to
[0077] The traction drive 1 according to
[0078] The calibration function is then selected by the operator. In contrast to the exemplary embodiment shown, the braking force F.sub.B and the neutral value N of the direction of travel lever can also be set in an automated fashion, for example by means of the selection of the calibration function.
[0079] In the diagram according to
[0080] Starting from a time t.sub.1, the expulsion volume V.sub.HP of the hydraulic pump 4 is then increased by increasing the control signal value I.sub.HP up to the time t.sub.3. The expulsion volume V.sub.HP then has a value of approximately 40% of its maximum. It is also apparent here from
[0081] At the time t.sub.3 the entire traction drive 1 is in a stationary state which is necessary for the calibration. At the time t.sub.3 the control signal value I.sub.V for the pressure-regulating valve 56 is equal to 0. That is to say the solenoid 62 according to
[0082] In the text which follows, according to the disclosure the grinding point of the clutch 38 is determined by means of the control device 68 as a function of a response of the rotational speed n.sub.HM2 of the second hydraulic motor 8 to the control signal value I.sub.V with which the closing force of the clutch 38 is increased. According to
[0083] The torque M.sub.HM2 at the second drive shaft 24 is calculated from the product of the working pressure p.sub.HP of the hydraulic pump 4 and the expulsion volume V.sub.HM2 of the second hydraulic motor 8. A relatively high working pressure p.sub.HP therefore results from the frictional engagement of the two clutch sections 40, 42 owing to the expulsion volume V.sub.HM2, set to a constant value, of the second hydraulic motor 8 (proportional to I.sub.HM2). However, according to
[0084] If this reduction in the rotational speed of the second hydraulic motor 8 reaches a significant value at which the reduction in the rotational speed is greater than the noise of the detection signal of the rotational speed m.sub.HM2 by at least a factor of 2, the control signal value I.sub.V which is then present is saved as a control signal value at the grinding point I.sub.V,cal1 in the control device 68.
[0085] With this first calibration step, the calibration could be terminated since it is now known for a known input signal I.sub.V,cal1 that the two clutch sections 40, 42 have entered into frictional engagement near to the grinding point. However, it proves advantageous to repeat the step sequence carried out in this way for the purpose of calibration. This is shown by
[0086] In the exemplary embodiment of the method, after five step sequences with five determined control signal values at the grinding point I.sub.v,cal,1-5, the mean value thereof is calculated as I.sub.v,cal,m. The calibration ends with the resetting of the values F.sub.B, I.sub.HP, I.sub.HM2, I.sub.V to their output values 0 by means of the control device 68.
[0087] In the exemplary embodiment (illustrated in
[0088] A transmission combination according to the disclosure can also comprise a hydrostatic transmission with a different number of hydraulic motors or a mechanical transmission with a different number of clutches. It is therefore possible, for example, for the hydrostatic transmission to comprise two hydraulic motors and for the mechanical transmission to comprise three clutches, wherein when the clutches 1 and 2 are closed both hydraulic motors are operationally connected to an output shaft, and when the clutch 2 is closed only the one of the two hydraulic motors is connected to the output shaft, and when the clutch 3 is closed the other of the two hydraulic motors is operationally connected to the output shaft with a different down step ratio than when the clutch 1 is closed.
[0089] It is also conceivable that just a single hydraulic motor is present, by which a sun gear of a planetary gear mechanism can be driven. The planetary gear mechanism also comprises a planetary carrier with planetary gears and a ring gear. The ring gear can be connected in a rotationally fixed fashion to the sun gear via a clutch or in a rotationally fixed fashion to a frame via a further clutch. Depending on which clutch is closed, the down step ratio from the drive shaft of the hydraulic motor to the shaft of the planetary carrier is different.
[0090] In this context, it is to be noted that an arrangement which can be activated and which can connect a rotatable element in a fixed fashion to a frame or housing and therefore can be stationary with respect to the frame is generally referred to as a brake. The term clutch which is used in the description is also intended to comprise such arrangements which are generally referred to as a brake.
[0091] A transmission combination is disclosed having a hydrostatic transmission which has a hydraulic pump with an adjustable expulsion volume and with at least one hydraulic motor which can be supplied with pressure medium by the hydraulic pump, and with a mechanical transmission which is combined with the hydrostatic transmission and has a clutch. A control device of the transmission combination is configured here in such a way that it can be used to determine a grinding point of the clutch as a function of the response of an, in particular, kinetic, operational variable of the transmission, dependent on the expulsion volume of the hydraulic pump, to a torque at the grinding point. The kinetic operational variable can be, in particular, the pressure medium volume flow of the hydraulic pump or a rotational speed which is dependent thereon. The response of the expulsion volume of the hydraulic pump itself can also be used as an operational variable for this purpose.
[0092] Furthermore, a traction drive and a vehicle, in particular a mobile working machine, with such a transmission combination are disclosed.
[0093] Furthermore, a method for calibrating the transmission combination with a step in which the grinding point of the clutch is determined as a function of the response of the, in particular kinetic, operational variable of the transmission, dependent on the expulsion volume of the hydraulic pump, to the torque which occurs at the grinding point is disclosed.
LIST OF REFERENCE SYMBOLS
[0094] 1 Hydrostatic traction drive
[0095] 2 Hydrostatic transmission
[0096] 4 Hydraulic pump
[0097] 6 First hydraulic motor
[0098] 8 Second hydraulic motor
[0099] 10, 12, 14, 16 Working line
[0100] 18 Driveshaft
[0101] 20 Drive machine
[0102] 22 First driveshaft
[0103] 24 Second driveshaft
[0104] 26 Compounding transmission
[0105] 28 First input shaft
[0106] 30 Second input shaft
[0107] 32 Output shaft
[0108] 34 Differential
[0109] 36 Drive axle
[0110] 38 Clutch
[0111] 40 First clutch section
[0112] 42 Second clutch section
[0113] 44 Gearwheel arrangement
[0114] 46 Hydraulic cylinder
[0115] 48 Piston
[0116] 50 Spring
[0117] 52 Annular space
[0118] 54 Control pressure line
[0119] 56 Pressure-regulating valve
[0120] 58 Pressure line
[0121] 60 Spring
[0122] 61 Feed-in pump
[0123] 62 Solenoid
[0124] 64 First rotational speed-detection unit
[0125] 66 Second rotational speed-detection unit
[0126] 68 Control device
[0127] 70 Closed-loop control device hydraulic pump
[0128] 72 Adjustment device hydraulic pump
[0129] 74 Closed-loop control device first hydraulic motor
[0130] 76 Adjustment device first hydraulic motor
[0131] 78 Closed-loop control device second hydraulic motor
[0132] 80 Adjustment device second hydraulic motor
[0133] F.sub.B Force brake pedal
[0134] F Forward travel
[0135] N Neutral
[0136] R Reverse travel
[0137] I.sub.HP Control signal value hydraulic pump
[0138] I.sub.HM1 Control signal value first hydraulic motor
[0139] I.sub.HM2 Control signal value second hydraulic motor
[0140] n.sub.mot Rotational speed drive machine
[0141] I.sub.V Control signal value clutch
[0142] I.sub.V0 Control signal starting value
[0143] I.sub.V0,i Control signal starting value calculated
[0144] I.sub.V,cal Control signal value at grinding point
[0145] n.sub.V,cal,m Mean value control signal value at grinding point
[0146] n.sub.HM1 Rotational speed of first hydraulic motor
[0147] n.sub.HM2 Rotational speed of second hydraulic motor
[0148] n.sub.HM2,cal Rotational speed of second hydraulic motor at grinding point
[0149] P Pressure connection
[0150] S Control pressure connection
[0151] T Fuel tank connection