Ice maker with freezing aid
20170314831 · 2017-11-02
Inventors
Cpc classification
F25C2500/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25C1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25C5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25C5/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25C5/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25C1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An ice maker for fitting into a cooling or freezing appliance includes an ice-making tray which forms a plurality of ice-piece-producing cavities for producing one ice piece each. An air channel is formed above the ice-making tray, which serves to guide a cold air stream. There is provided a heat-dissipating structure including a metal material and having a plurality of heat-dissipating pins, each of which, in a freezing phase, projects from above, with a pin tip leading, into one of the ice-piece-producing cavities. In some embodiments, the heat-dissipating pins extend into and through the upper air channel, so that the cold air flowing in the air channel flows around shaft portions of the heat-dissipating pins situated inside the air channel. When the ice-piece-producing cavities are filled with water, the heat-dissipating pins immersed in the water ensure improved dissipation of thermal energy from the water, which accelerates freezing.
Claims
1. An ice maker for fitting into a cooling or freezing appliance for domestic use, comprising an ice-making tray, which forms a plurality of ice-piece-producing cavities having cavity walls for producing one ice piece each; a channel wall arrangement for delimiting at least one air channel comprising a first air channel which serves to guide a cold air stream; and a heat-dissipating structure comprising a metal material and having a plurality of heat-dissipating pins, each of which, in a freezing phase, projects from above, with a pin tip leading into one of the plurality of ice-piece-producing cavities of the ice-making tray, wherein the heat-dissipating structure has heat transfer surfaces which are in heat-conducting connection with the pin tip of each of the heat-dissipating pins and against which there flows the cold air stream of a first air channel delimited by the channel wall arrangement.
2. The ice maker according to claim 1, wherein, in the freezing phase, each of the plurality of heat-dissipating pins projects into a corresponding ice-piece-producing cavity of the plurality of ice-piece-producing cavities in question without contact with the cavity walls.
3. The ice maker according to claim 1, wherein at least some of the plurality of heat-dissipating pins project into a center of a corresponding ice-piece-producing cavity in the freezing phase.
4. The ice maker according to claim 1, wherein each of the plurality of heat-dissipating pins is associated with a different one of the plurality of ice-piece-producing cavities.
5. The ice maker according to claim 1, wherein, for at least some of the plurality of heat-dissipating pins, the depth of penetration of a corresponding pin into the corresponding ice-piece-producing cavity in question is selected from the group consisting of at least one third, at least half and at least three fifths of the depth of the cavity.
6. The ice maker according to claim 1, wherein the heat transfer surfaces against which the cold air stream of the first air channel flows are formed on pin shafts of at least some of the heat-dissipating pins.
7. The ice maker according to claim 1, wherein the first air channel runs above the ice-making tray and is separated from the ice-making tray in the direction of a tray upper side of the ice-making tray by a channel-delimiting wall, and in that the heat-dissipating structure extends through the channel-delimiting wall into the first air channel in the freezing phase.
8. The ice maker according to claim 7, wherein at least some of the plurality of heat-dissipating pins project through the channel-delimiting wall into the first air channel in the freezing phase.
9. The ice maker according to claim 7, wherein the first air channel has a channel cross-section that is closed all round at least in a channel portion situated above the ice-making tray.
10. The ice maker according to claim 1, further comprising a pin-release mechanism which can be switched between an activated state and a deactivated state and which is configured, in the activated state, to effect a release of the plurality of heat-dissipating pins from frozen ice pieces which have been produced or/and to prevent the heat-dissipating pins from freezing to ice pieces.
11. The ice maker according to claim 10, wherein the pin-release mechanism is configured to heat the plurality of heat-dissipating pins, or to drive the plurality of heat-dissipating pins in rotation about a respective pin axis, or to heat the plurality of heat-dissipating pins and to drive the plurality of heat-dissipating pins in rotation about a respective pin axis.
12. The ice maker according to claim 11 wherein the rotation is oscillation-rotation about a respective pin axis.
13. The ice maker according to claim 11, wherein the pin-release device comprises a toothed rod which is interlocked with at least some of the plurality of heat-dissipating pins and is driven by a motor for displacement in a longitudinal direction of the rod.
14. The ice maker according to claim 1, further comprising a pin-lifting device which is configured to lift the plurality of heat-dissipating pins out of and into the ice-piece-producing cavities.
15. The ice maker according to claim 14, wherein the ice-making tray is mounted for rotation about an axis of rotation between an ice-producing rotational position and an ice-ejecting rotational position, and in that the pin-lifting device is configured to lift the plurality of heat-dissipating pins out of a path of rotation of the ice-making tray.
16. The ice maker according to claim 1, wherein at least some of the plurality of heat-dissipating pins are each in the form of a hollow pin or in the form of a solid pin.
17. The ice maker according to claim 1, wherein the metal material of the heat-dissipating structure comprises aluminium or/and copper.
18. The ice maker for fitting into a cooling or freezing appliance for domestic use, the ice maker comprising: an ice-making tray, which forms a plurality of ice-piece-producing cavities for producing one ice piece each; and a channel wall arrangement for delimiting at least one air channel which serves to guide a cold air stream, wherein the channel wall arrangement delimits a lower air channel which runs beneath the ice-making tray and is open on a lower side of the tray, and at least some of the plurality of ice-piece-producing cavities are each equipped in the region of a cavity bottom with a heat-dissipating member comprising a metal material, which heat-dissipating member has a heat-absorbing surface which is exposed to a cavity interior of the at least some of the ice-piece-producing cavities in question, and a heat transfer surface which is so arranged that the cold air stream of the second air channel flows against the heat transfer surface and which is in heat-conducting connection with the heat-absorbing surface.
19. The ice maker according to claim 18, wherein the heat-dissipating member comprises a peg body which passes through a bottom wall of a corresponding ice-piece-producing cavity of the at least some of the plurality of ice-piece-producing cavities, and in that the heat-absorbing surface is formed on a peg head of the peg body.
20. The ice maker according to claim 19, wherein the heat-dissipating member comprises a plate body which is connected to a shaft portion of the peg body and on which the heat transfer surface is formed.
21. The ice maker for fitting into a cooling or freezing appliance for domestic use, the ice maker comprising: an ice-making tray, which forms a plurality of ice-piece-producing cavities for producing one ice piece each; and a channel wall arrangement for delimiting an upper air channel which serves to guide a cold air stream above the ice-making tray and a lower air channel which runs beneath the ice-making tray and is open on a lower side of the tray, and at least some of the plurality of ice-piece-producing cavities are each equipped in the region of a cavity bottom with a heat-dissipating member comprising a metal material, which heat-dissipating member has a heat-absorbing surface which is exposed to a cavity interior of the at least some of the ice-piece-producing cavities in question, and a heat transfer surface which is so arranged that the cold air stream of the second air channel flows against the heat transfer surface and which is in heat-conducting connection with the heat-absorbing surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0036] Reference is first made to
[0037] The ice maker 10 comprises a base frame 16, which in the example shown comprises two frame plates 18, 20 located opposite and at a distance from one another. The ice-making tray 12 is arranged between the two frame plates 18, 20 and is supported on the base frame 16. It is rotatable relative to the base frame 16 about an axis of rotation 22 which runs in the longitudinal direction of the tray. A drive unit 24 mounted on the base frame 16 serves to drive the ice-making tray 12 in rotation about the axis of rotation 22.
[0038] In the embodiment shown, an air channel is formed both beneath and above the ice-making tray, which air channels are charged with cold air during freezing operation of the ice maker 10. The cold air transports away thermal energy, which is transferred from the ice-making tray 12, or the water contained therein, to the surroundings, and thus accelerates the freezing process. The cold air has a temperature of between −10 and −30 degrees Celsius, for example. The lower air channel is designated 26 and is delimited between the tray underside of the ice-making tray 12 and a trough component 28 which is arranged beneath the ice-making tray 12 and at a distance therefrom, with the longitudinal direction of the trough parallel to the longitudinal direction of the tray. The trough component 28 forms a channel wall which delimits the air channel 26 at the bottom. The air channel 26 is delimited at the top by the ice-making tray 12. The cold air flowing in the air channel 26 therefore is in direct contact with the ice-making tray 12. The cold air is introduced into the air channel 26 via a mouthpiece 30, which is part of an air supply system (not shown) which includes a cold air source. Cold air passes from the mouthpiece 30 through an air passage 32 formed in the frame wall 18 into the air channel 26. In the air channel 26, the cold air flows in the longitudinal direction of the tray from one longitudinal end of the tray to the opposite longitudinal end of the tray, where it emerges, for example, into the space in which the ice maker 10 is fitted in a domestic cooling or freezing device. Alternatively, the cold air is purposively trapped in the air channel 26 at the end of its flow path and conveyed away.
[0039] The air channel 26—when viewed in a section orthogonal with respect to the longitudinal direction of the channel—is not necessarily closed all round. In the example shown, there is a gap between the longitudinal side walls of the ice-making tray 12 and the longitudinal edges of the trough component 28. Alternatively, it is conceivable to bring the trough component 28 in the region of its longitudinal edges up against the longitudinal side walls of the ice-making tray 12 so tightly that substantially no gap remains there and the air channel 26 is accordingly substantially closed all round.
[0040] By contrast, in the example shown, the air channel formed above the ice-making tray 12—when viewed in a section orthogonal with respect to the longitudinal direction of the channel—is closed all round. For the explanation of the upper air channel, reference will now additionally be made to
[0041] The upper air channel 34 is formed by an auxiliary cooling module 40 which is arranged on the base frame 16 in such a manner that it is displaceable relative thereto, in particular can be moved upwards and downwards, and is a carrier for a plurality of heat-dissipating pins 42. The auxiliary cooling module 40 comprises a module base body 44 which in the longitudinal region of the ice-making tray 12 forms a channel housing 46 which is closed all round in cross-section. The housing interior of the channel housing 46 forms the upper air channel 34.
[0042] One of the heat-dissipating pins 42 of the auxiliary cooling module 40 is associated with each of the ice-piece-producing cavities 14 of the ice-making tray 12. In the example shown, the ice-making tray 12 has a total of ten ice-piece-producing cavities 14, which are divided between two parallel rows of cavities each having five ice-piece-producing cavities 14. Accordingly, the auxiliary cooling module 40 has a total of ten heat-dissipating pins 42 which are arranged in a pattern corresponding to that of the ice-piece-producing cavities 14. In the ice-producing state of the ice maker 10 shown in
[0043] The heat-dissipating pins 42 (which can also be referred to as cooling pegs) comprise a metal material with good thermal conductivity, for example copper or aluminium, optionally coated with a plastics surface coating. In the example of
[0044] The ice-piece-producing cavities 14 are rotationally unsymmetrical in the peripheral direction of the cavities, so that the resulting ice pieces—when the ice-making tray 12 is viewed from above—have a correspondingly rotationally unsymmetrical contour.
[0045] As soon as the water in the ice-making tray 12 has frozen to form ice pieces, the ice-making tray 12 is emptied and then filled with fresh water for the production of further ice pieces. For emptying the ice-making tray 12, it is necessary to release the heat-dissipating pins 42 from the ice pieces. It is to be assumed that, during the freezing phase, the water freezes to the pin tips 50 of the heat-dissipating pins 42 projecting into the ice-piece-producing cavities 14. In order to release the heat-dissipating pins 42 from the ice pieces, a pin-release mechanism is provided in the embodiment in question here for driving the heat-dissipating pins 42 in rotation, in particular in oscillation-rotation, about their respective pin axis 48. Owing to the rotationally unsymmetrical shape of the ice-piece-producing cavities 14, the ice pieces are not able to rotate with the heat-dissipating pins 42 when they are rotated. Ice bridges between the heat-dissipating pins 42 and the ice pieces 62 can thus be broken by rotation of the heat-dissipating pins 42. A comparatively small stroke of the heat-dissipating pins 42 can be sufficient to release them from the ice pieces 62. For example, it can be sufficient to rotate the heat-dissipating pins 42 through an angle of rotation of only a few degrees, for example 5 or 10 degrees. In particular, it can be expedient to subject the heat-dissipating pins 42 not only to a single rotation in one direction of rotation but to rotate them several times in succession in opposite directions of rotation, that is to say in an oscillating manner, in order to ensure that all the heat-dissipating pins 42 are reliably released from the ice pieces. Alternatively, the heat-dissipating pins can be set in rotation during the freezing phase, so that the ice pieces are prevented from the outset from freezing to the heat-dissipating pins 42. It is conceivable to actuate the heat-dissipating pins 42 during the entire freezing phase or only during part of the freezing phase. Instead of actuating the heat-dissipating pins 42 in the form an optionally oscillating rotary movement, it is conceivable to heat the heat-dissipating pins 42, for example by means of electrical heating wires (not shown) running in the pins.
[0046] In the example shown, the mechanism for releasing the heat-dissipating pins 42 from the ice pieces comprises a toothed rod 68 which is arranged above the upper channel wall 56 of the upper air channel 34 between the two rows of heat-dissipating pins 42 and has a tooth path to each row of pins. The toothed rod 68 is driven for to and fro movement in the longitudinal direction of the rod, that is to say in the direction of the axis of rotation 22, and is in interlocking engagement with a bevel 70 of each heat-dissipating pin. The bevels 70 are, for example, plastics toothed wheels which are seated on the heat-dissipating pins 42, which are otherwise made of metal. A motor, in particular electric motor, drive unit (not shown) for the toothed rod 68 can be integrated into the auxiliary cooling module 40 and is accommodated, for example, in a housing section 72 of the module base body 44.
[0047] After the heat-dissipating pins 42 have been released from the ice pieces 62, the heat-dissipating pins 42 are moved vertically upwards in order to retrieve the lower pin tips 50 from the ice pieces 62. Although it is conceivable in principle to lift the heat-dissipating pins 42 relative to the module base body 44 for this purpose, the embodiment shown is based on the assumption that the auxiliary cooling module 44 as a whole, that is to say including the module base body 44, is lifted relative to the ice-making tray 12. A corresponding lifting device comprises a motor, in particular an electric motor, drive unit, which can be formed by the drive unit 24, for example. In this case, a single, common drive motor for the rotary drive of the ice-making tray 12 and the lifting actuation of the auxiliary cooling module 40 is sufficient. Alternatively, it is conceivable to provide a drive unit that is separate from the drive unit 24 for the lifting actuation of the auxiliary cooling module 40.
[0048] In the example shown, the module base body 44 is designed with post sections 74 in the corner regions of a rectangle which corresponds to the contour of the ice-making tray 12. Two of these post sections 74 are adjacent to the frame wall 18, the other two post sections 74 are adjacent to the frame wall 20. Between the post sections 74 and the frame walls 18, 20 there can be produced, for example, a linear guide, for example in the form of a vertical groove, into which a vertical rail engages.
[0049] The mechanism for lifting the auxiliary cooling module 40 is configured to move the auxiliary cooling module 40 vertically upwards to such a degree that the heat-dissipating pins are moved completely out of the path of rotation not only of the ice-making tray 12 but also of the trough component 28. For emptying the ice-making tray 12, the trough component 28 is in the example shown rotated about the axis of rotation 22 together with the ice-making tray 12.
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[0051] In the embodiment according to
[0052] In the variant according to
[0053] Finally, in the variant of
[0054] The two heat-dissipating pins 42 which can be seen in each of the two sectional views according to
[0055] Reference will now be made to
[0056] For reasons of clarity, only one of the ice-piece-producing cavities 14 is shown equipped with a heat-dissipating member 84 in
[0057] The provision of the heat-dissipating members 84 is a measure which can be taken alternatively or in addition to the provision of the auxiliary cooling module 40 with the heat-dissipating pins 42. The heat-dissipating members 84 also constitute a freezing aid which can ensure more rapid freezing of the water in the ice-piece-producing cavities 14. An embodiment of the ice maker with heat-dissipating members in the region of the cavity bottom of the ice-piece-producing cavities but without upper heat-dissipating pins is shown in
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[0059] Although the preferred embodiments of the present invention have been described herein, the above description is merely illustrative. Further modification of the invention herein disclosed will occur to those skilled in the respective arts and all such modifications are deemed to be within the scope of the invention as defined by the appended claims.