SYSTEM AND METHOD FOR CLEANING A VEHICLE-MOUNTED SENSOR
20170313286 · 2017-11-02
Assignee
Inventors
- Robert López Galera (Barcelona, ES)
- Miguel Mota López (Barcelona, ES)
- Carlos Esteller Pitarch (Barcelona, ES)
- Jose Manuel Espinosa (Barcelona, ES)
- Olallo Alcaide Hernández (Barcelona, ES)
- Cristian Rodríguez Estévez (Barcelona, ES)
Cpc classification
F04B45/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60S1/56
PERFORMING OPERATIONS; TRANSPORTING
F04B43/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B08B5/02
PERFORMING OPERATIONS; TRANSPORTING
B60S1/52
PERFORMING OPERATIONS; TRANSPORTING
B08B3/02
PERFORMING OPERATIONS; TRANSPORTING
B60S1/481
PERFORMING OPERATIONS; TRANSPORTING
G02B27/0006
PHYSICS
F04B9/107
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B60S1/56
PERFORMING OPERATIONS; TRANSPORTING
B08B5/02
PERFORMING OPERATIONS; TRANSPORTING
G02B27/00
PHYSICS
Abstract
An aspect of the invention refers to a system for cleaning an external vehicle-mounted sensor surface. The system comprises an air nozzle arranged to discharge air onto a sensor surface; an air pump comprising a fluid inlet, an air outlet, an air-fluid interface and a variable volume compression chamber communicated with the air outlet; an air flow control device communicated with the air nozzle and the air outlet for controlling the flow of air therethrough; and a liquid pump communicated with the fluid inlet to supply a flow of pressurized liquid such that the volume of the compression chamber varies to generate a volume of pressurized air with an absolute pressure below 10 bar.
Claims
1. An air pump, comprising: a pump body having a liquid inlet and an air outlet, the pump body comprising a pump chamber; an air-fluid interface element disposed within the pump chamber having an inlet side disposed toward the liquid inlet and an outlet side disposed toward the air outlet; and a return member, the return member configured to apply a return force to the air-fluid interface element.
2. The air pump according to claim 1, wherein the air-fluid interface element comprises a moveable plunger sealably disposed within the chamber.
3. The air pump according to claim 2, wherein the return member comprises a bias spring, the bias spring disposed between the outlet side of the plunger and the air outlet and configured to provide the return force by compression of the spring upon displacement of the plunger or between the fluid inlet and the inlet side of the plunger and configured to provide the return force by extension of the spring upon displacement of the plunger.
4. The air pump according to claim 1, wherein the air-fluid interface element comprises an elastic element.
5. The air pump according to claim 4, wherein the elastic element comprises an elastic membrane fixed to a wall of the chamber and sealably separating the chamber to form a fluid chamber portion and a compression chamber portion, and wherein the return member comprises the elastic membrane in an elastically deformed condition, the elastic membrane configured for elastic deformation by action of a liquid against the inlet side and the elastically deformed membrane configured to provide the return force.
6. The air pump according to claim 1, wherein the air-fluid interface element comprises an extendable/compressible bellows.
7. The air pump according to claim 6, wherein the extendable/compressible bellows is fixed to a wall of the chamber and sealably separating the chamber to form a fluid chamber portion and a compression chamber portion, and wherein the return member comprises a bias spring, and wherein the bias spring is disposed between the outlet side of the bellows and the air outlet and configured to provide the return force by compression of the spring upon displacement of the bellows or the bias spring is disposed between the fluid inlet and the inlet side of the bellows and configured to provide the return force by extension of the spring upon displacement of the bellows.
8. The air pump according to claim 6, wherein the extendable/compressible bellows is fixed to a wall of the chamber and sealably separating the chamber to form a fluid chamber portion and a compression chamber portion, and wherein the return member comprises the bellows itself or the return member comprises an elastic member disposed on an outer surface of the bellows, or an inner surface of the bellows, or both the outer surface and inner surface, and wherein the return member comprises the member in an elastically deformed condition, the elastic member configured for elastic deformation by action of a liquid against the inlet side and the elastically deformed member configured to provide the return force.
9. The air pump according to claim 1, wherein the pump body comprises a two-piece body comprising a cap and a base, the cap comprising the fluid inlet and the base comprising the air outlet.
10. The air pump according to claim 9, wherein the base also comprises a conduit extending from the air outlet to a nozzle outlet and a valve cavity, a first portion of the conduit extending from the air outlet to the valve cavity, a second portion of the conduit extending from the valve cavity to the nozzle outlet.
11. The air pump according to claim 1, wherein the pump body comprises a two-piece body comprising a cap and a base, the cap comprising the air outlet and the base comprising the fluid inlet.
12. The air pump according to claim 11, wherein the cap also comprises a conduit extending from the air outlet to a nozzle outlet and a valve cavity, a first portion of the conduit extending from the air outlet to the valve cavity, a second portion of the conduit extending from the valve cavity to the nozzle outlet.
13. The air pump according to claim 1, wherein the pump body comprises an engineering plastic or a metal.
14. The air pump according to claim 1, further comprising a conduit, the conduit extending between the air outlet and a nozzle outlet.
15. The air pump according to claim 14, wherein the conduit comprises a selectively openable and closable conduit.
16. The air pump according to claim 15, further comprising a valve disposed in the conduit, the valve configured to selectively open and close the conduit.
17. The air pump according to claim 16, wherein the valve comprises a solenoid valve.
18. The air pump according to claim 17, wherein the conduit is attached to the pump body as separate element comprising one of a tube, the solenoid valve disposed in the tube, or a conduit of a valve body, the solenoid valve disposed in the valve body.
19. The air pump according to claim 17, wherein the conduit is integrally formed in the pump body and the solenoid valve is disposed in the conduit.
20. The air pump according to claim 1, wherein the pump body comprises an air inlet disposed proximate the outlet end.
21. The air pump according to claim 20, wherein the air pump further comprises a one-way valve that is configured to selectively allow air into the pump chamber through the air inlet.
22. The air pump according to claim 21, wherein the pump body comprises a valve opening and the one-way valve is sealably disposed in the valve opening.
23. The air pump according to claim 1, further comprising a liquid pump in fluid communication with the fluid inlet and configured to supply a flow of pressurized liquid to the chamber.
24. The air pump according to claim 23, wherein the flow of pressurized liquid into the chamber varies the volume of the chamber between the outlet side and the air outlet to generate a volume of pressurized air with an absolute pressure value below 10 bar.
25. The air pump according to claim 24, wherein the chamber is a variable volume fluid chamber in fluid communication with the fluid inlet, the air-fluid interface member arranged to separate the fluid and compression chambers from each other, and wherein the flow of pressurized liquid varies the volume of a fluid chamber so as to vary the volume of a compression chamber to generate a volume of pressurized air with an absolute pressure value below 10 bar.
26. The air pump according to claim 24, wherein the flow of pressurized liquid has a manometric pressure in the range of 0.5 bar to 9 bar at a liquid pump outlet.
27. The air pump according to claim 1, wherein the air pump comprises a system further comprising an air nozzle and a conduit, the conduit in fluid communication with the air outlet and a nozzle outlet.
28. The air pump according to claim 27, where the system further comprises a sensor having a sensor surface of a vehicle, the air nozzle configured to discharge compressed air from the pump onto the sensor surface.
29. The air pump according to claim 28, wherein the system further comprises a washing liquid nozzle arranged to discharge a washing liquid onto the sensor surface and a liquid flow control device communicating with the washing liquid nozzle for controlling the flow of a liquid therethrough.
30. The air pump according to claim 29, wherein the system further comprises a control unit operatively associated with at least the air pump and a liquid pump for commanding their operation, and wherein the control unit is adapted to carry out at least one cleaning cycle.
31. The air pump according to claim 29, wherein the system further comprises a housing having an opening adapted to fit the sensor surface, wherein at least one of: (i) the air nozzle is fixedly attached to the housing; (ii) the liquid nozzle is fixedly attached to the housing; (iii) the air nozzle is movably attached to the housing, the air nozzle being configured to move from a non-operative position to an operative position such that in the non-operative position the air nozzle is at least partially hidden in the housing; (iv) the liquid nozzle is movably attached to the housing, the liquid nozzle being configured to move from a non-operative position to an operative position such that in the non-operative position the liquid nozzle is at least partially hidden in the housing; (v) the air pump is attached to the housing; (vi) the air flow control device is attached to the housing; and (vii) the liquid flow control device is attached to the housing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Non-limiting examples of the present disclosure will be described in the following, with reference to the appended drawings, in which:
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047] The embodiments illustrated as a schematic representations in
DETAILED DESCRIPTION OF THE INVENTION
[0048]
[0049] A liquid nozzle 9 and an air nozzle 8 are mounted at an outer surface of the support 1 as shown in the figure, and they are arranged to respectively dispense washing liquid and a blast of air on the camera lens 3.
[0050] The first electrovalve 6 is communicated with the air nozzle 8 and with the air pump 5 for opening and closing the flow of air provided by the air pump 5 through the air nozzle 8. Similarly, the second electrovalve 7 is communicated with the liquid nozzle 9 and with a washing liquid conduit 12 for opening and closing the flow of washing liquid through the liquid nozzle 9.
[0051] An electric connector 17 is also coupled with the support 1 for the electrical connection of the video camera or any other sensor with an external equipment (not shown).
[0052]
[0053] Alternatively, the spring coil 15 may be housed within the second portion of the cylinder 13 and arranged so as to bias the plunger 14 towards the fluid inlet opening 19.
[0054] The spring coil 15 is arranged to enlarge the volume of the compression chamber 10 after the air pump 5 has dispensed a blast of air. A one-way valve 18, mounted in the cylinder 13 and communicated with the compression chamber 10, is configured to allow air to enter into the compression chamber 10 during expansion of the compression chamber 10, and to prevent air from entering into the chamber 10 during compression of the compression chamber 10. Preferably, this one-way valve 18 is made of an elastic material and has a conical shape, where its narrower end has an opening and is placed inside the cylinder 13.
[0055] The washing liquid conduit 12 is additionally communicated with the fluid inlet 19, such that the air pump 5 can be operated by a flow of pressurized washing liquid supplied thereto. More in particular, the washing liquid conduit 12 is connected with a T-junction connector 23 such that a first branch 12′ of the conduit 12 is connected with the connector 23 and with the fluid inlet 19 of the air pump 5 and a second branch 12″ is connected with the connector 23 and with the second electrovalve 7. In this way, a flow of pressurized washing liquid generated by a liquid pump 22 is supplied both to the air pump 5 and to the second electrovalve 7.
[0056] As a vehicle user activates the cleaning system, a control unit implemented by means of a programmable electronic device, electrically communicated with the first and second electrovalves 6, 7 and the liquid pump 22, is adapted or programmed to carry out a cleaning cycle, in which first the liquid pump 22 is activated to pump washing liquid from a washing liquid reservoir to the washing liquid conduit 12 generating a flow of washing liquid. The second electrovalve 7 in this first stage of the cleaning cycle is open, so that a burst of washing liquid is dispensed through the liquid nozzle 9 on a camera lens surface 3. At this stage the first electrovalve 6 remains closed, although the flow of washing liquid is also fed to the fluid inlet 19 of the air pump 5.
[0057] At a second stage of the cleaning cycle, that is, after a predetermined period of time has elapsed, the control unit closes the second electrovalve 7 such that the circulation of pressurized washing liquid through the second branch 12″ and the dispensing of the same is interrupted. However, at this situation the air pump 5 is filled with washing liquid, whose pressure is applied to the plunger 14 while the first electrovalve 6 remains closed. The plunger 14 is displaced against the elastic action of the spring 15, increasing the volume of the variable volume fluid chamber 11 and reducing the volume of the variable volume compression chamber 10, thus, compressing a volume of air enclosed within the compression chamber 10. That is, the plunger 14 passes from its non-operative state, depicted in
[0058] It can be appreciated that the cleaning system, and in particular the air pump 5 and the liquid pump 22 are adapted in such a manner that pressure of the washing liquid pumped by the liquid pump 22 overcomes the elastic force of the coil spring 15 to operate the air pump 5.
[0059] Once a certain level of air pressure is reached, the control unit opens the first electrovalve 6 so that the pressurized air is released through the air nozzle 8 and a blast of air is projected on the camera lens surface 3 with enough pressure to remove and dry any liquid remaining on that surface.
[0060] After a determined period of time, the control unit stops the liquid pump 22 so that the manometric pressure on the plunger 14 is released. Then, the elastic force of the coil spring 15 forces the plunger 14 to return to its original position (
[0061]
[0062] In
[0063] With both electrovalves 6, 7 closed and the liquid pump 22 activated to pump washing liquid from a washing liquid reservoir to the washing liquid conduit 12 generating a flow of washing liquid, the air pump 5 is filled with washing liquid, whose pressure is applied to the elastic membrane 16 while the first electrovalve 6 remains closed. The elastic membrane 16 deforms (
[0064] It can be appreciated that the cleaning system, and in particular the air pump 5 and the liquid pump 22 are adapted in such a manner that pressure of the washing liquid pumped by the liquid pump 22 overcomes the elastic force of the elastic membrane 16 to operate the air pump 5.
[0065] Once the volume of pressurized air is discharged onto the surface 3 through the air nozzle 8, the control unit stops the liquid pump 22 so that the manometric pressure on the elastic membrane 16 is released. Then, the elastic force of the elastic membrane 16 causes the elastic membrane 16 to return to its original position.
[0066]
[0067] In
[0068] With both electrovalves 6, 7 closed and the liquid pump 22 activated to pump washing liquid from a washing liquid reservoir to the washing liquid conduit 12 generating a flow of washing liquid, the air pump 5 is filled with washing liquid, whose pressure is applied to the elastic element 16 while the first electrovalve 6 remains closed. The bellow-shaped portion 20 of the elastic element 16 stretches out (
[0069] It can be appreciated that the cleaning system, and in particular the air pump 5 and the liquid pump 22 are adapted in such a manner that pressure of the washing liquid pumped by the liquid pump 22 overcomes the elastic force of the elastic element 16 to operate the air pump 5.
[0070] Once the volume of pressurized air is discharged onto the surface 3 through the air nozzle 8, the control unit stops the liquid pump 22 so that the manometric pressure on the elastic element 16 is released. Then, the elastic force of the bellow-shaped portion 20 of the elastic element 16 causes the elastic element 16 to return to its original position.
[0071] A spring coil (not shown) may be arranged to assist the bellow-shaped portion 20 to cause the elastic element 16 to return to its original position. A first option consists of arranging said spring coil surrounding the bellow-shaped portion 20 such that the spring coil wounds around its creases. A second option consists of overmolding a spring coil with an adequate material, such as an elastomeric material, to form an elastic element 16 with a bellow-shaped portion 20 containing the spring coil. Other options of arranging the spring coil are not ruled out.
[0072] Several cleaning sequences can be performed depending on the conditions of the optic lens to be cleaned.
[0073] The measured volume of liquid and air per unit of time measured in the cleaning cycle of
[0074] In other conditions like light dirt, less volume of liquid and air is needed, so that less number of discharges are dispensed and the duration of the same is shorter.
[0075] In another preferred embodiment of the invention, the control unit can be programmed to operate the air nozzle 8 and liquid nozzle 9 to carry out different cleaning sequences. For example, the control unit can be programmed to operate the air nozzle 8 and liquid nozzle 9 independently from each other, to dispense only one or more bursts of washing liquid or to dispense only one or more blasts of air, which can be done simply by opening and closing the corresponding electrovalve 6, 7.
[0076] Additionally, in any of the embodiments of the
[0077] Additionally, in any of the embodiments of
[0078] As shown in
[0079] The solenoid valve 6 can be integrally formed with the flow distributor 24 (
[0080]
[0081] Additionally, in any of the embodiments of the previous figures, the air nozzle can be constructed as a telescopic nozzle. For example, in the embodiment of
[0082] For ejecting pressurized air through the air nozzle 8, the fluid (liquid) pump 22 provides pressurized liquid both to the air pump 5 and to the telescopic air nozzle 25 through the inlet 29. Then, the plunger 27 and the air nozzle 8 extends outwardly (
[0083] In the embodiment of
[0084] In the embodiment of
[0085] Alternatively, and as shown in
[0086] Although only a number of examples have been disclosed herein, other alternatives, modifications, uses and/or equivalents thereof are possible. Furthermore, all possible combinations of the described examples are also covered. Thus, the scope of the present disclosure should not be limited by particular examples, but should be determined only by a fair reading of the claims that follow.
[0087] Reference signs related to drawings and placed in parentheses in a claim, are solely for attempting to increase the intelligibility of the claim, and shall not be construed as limiting the scope of the claim.