CLIMBING WALL CONSTRUCTION COMPONENTS, SYSTEM AND METHOD
20220054915 · 2022-02-24
Inventors
- Christopher Ryan Resnicke (Lincoln, CA)
- Jeffrey Dean Wilson (Newcastle, CA)
- Vernon Vernaza (Antelope, CA, US)
Cpc classification
A63B71/0054
HUMAN NECESSITIES
A63B69/0048
HUMAN NECESSITIES
International classification
Abstract
A climbing wall may be constructed using a variety of techniques and components. The climbing wall may be comprised of a number of dihedral angles. The individual panels of the wall may include a curve along the edge of the panel, with a corresponding slope cut along the edge, which enables a wider variety of dihedral angles to be formed utilizing the panels.
Claims
1. A method for constructing a climbing wall, comprising: selecting an area for a climbing wall; designing a climbing wall, wherein the designing further comprises mapping the placement and angle for a plurality of panels; fabricating a first panel that will form part of the plurality of panels in accordance with the mapping, wherein the first panel comprises a first edge and the first edge consists of a first panel curve and a first slope angle; fabricating a second panel that will form part of the plurality of panels in accordance with the mapping, wherein the second panel comprises a second edge and the second edge consists of a second panel curve and a second slope angle; fabricating an angle lock comprising a desired angle and a first tab and a second tab wherein the first panel further comprises at least one groove positioned to receive the first tab and the second panel further comprises at least one groove to receive the second tab; and securing the first panel and the second panel to each other along the first edge and the second edge, respectively, wherein the securing comprises attaching the first tab to the first panel and the second tab to the second panel in a manner that utilizes the first panel curve and the second panel curve to produce the desired angle and a substantially seamless connection.
2. The method of claim 1, further comprising: building, before the securing, a support scaffold at the area to provide support for the climbing wall.
3. The method of claim 2, further comprising: fabricating additional panels that will form part of the plurality of panels in accordance with the mapping, wherein each additional panel comprises at least one panel curve and at least one slope angle; fabricating additional angle locks comprising additional angles and additional tabs; and securing the additional panels utilizing the additional angle locks in a manner that provides self-locking of the panels if the panels are pulled away from the angle locks.
4. The method of claim 1, further comprising: providing a lock brace; and securing the angle lock to the first panel using the lock brace.
5. The method of claim 3, further comprising: providing a support brace; providing a support arm; securing the support brace to the first panel; securing the support arm to the support brace; and securing the support arm to the support scaffold.
6. A method for constructing a climbing wall, comprising: selecting an area for a climbing wall; designing a climbing wall, wherein the designing further comprises mapping the placement and angle for a plurality of panels; fabricating a first panel that will form part of the plurality of panels in accordance with the mapping, wherein the first panel comprises a first edge and the first edge consists of a first panel curve and a first slope angle; fabricating a second panel that will form part of the plurality of panels in accordance with the mapping, wherein the second panel comprises a second edge and the second edge consists of a second panel curve and a second slope angle; fabricating an angle lock comprising a desired angle and a first tab and a second tab wherein the first panel further comprises at least one groove positioned to receive the first tab and the second panel further comprises at least one groove to receive the second tab; building a support scaffold at the area to provide support for the climbing wall; and securing the first panel and the second panel to each other along the first edge and the second edge, respectively, wherein the securing comprises attaching the first tab to the first panel and the second tab to the second panel in a manner that utilizes the first panel curve and the second panel curve to produce the desired angle and a substantially seamless connection.
7. The method of claim 6, further comprising: fabricating additional panels that will form part of the plurality of panels in accordance with the mapping, wherein each additional panel comprises at least one panel curve and at least one slope angle; fabricating additional angle locks comprising additional angles and additional tabs; identifying the additional panels and the additional angle locks in accordance with the mapping; and securing the additional panels utilizing the additional angle locks in a manner that provides self-locking of the panels if the panels are pulled away from the angle locks; and completing the climbing wall in accordance with the mapping and the identifying.
8. The method of claim 7, wherein the additional panels further comprise at least one groove positioned to receive an additional tab.
9. The method of claim 6, further comprising: providing a lock brace; and securing the angle lock to the first panel using the lock brace.
10. The method of claim 8, further comprising: providing a support brace; providing a support arm; securing the support brace to the first panel; securing the support arm to the support brace; and securing the support arm to the support scaffold.
11. The method of claim 8, further comprising: providing a lock brace; and securing at least one additional angle lock to at least one additional panel utilizing the lock brace.
12. The method of claim 11, further comprising: providing a support brace; providing a support arm; securing the support brace to at least one additional panel; securing the support arm to the support brace; and securing the support arm to the support scaffold.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] The foregoing features of the present invention will become more fully apparent from the following description and appended claims, taken in conjunction with the accompanying drawings and data. Understanding that these drawings and data depict only typical embodiments of the invention and are, therefore, not to be considered limiting of its scope, the invention will be described with additional specificity and detail through use of the accompanying drawings and data in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0050] It will be readily understood that the components of the present invention, as generally described herein, could be arranged and designed in a wide variety of different configurations or formations. Thus, the following more detailed description of the embodiments of the system, components, product and method of the present invention, is not intended to limit the scope of the invention, as claimed, but is merely representative of various embodiments of the invention.
[0051] A climbing wall may be formed or constructed in a wide variety of formations and sizes. A climbing wall may consist of numerous dihedral angles designed to make the climbing wall appear more like a natural rock formation.
[0052] Referring to
[0053] A panel 14 may be composed of any suitable material, including without limitation, wood, plastic, steel, or the like. A panel 14 may come in a wide variety of shapes, including without limitation, a triangle, a rectangle, a polygon, a circle, an arch, a combination of shapes, or the like. A panel 14 may come in any suitable size and shape as may be needed to provide various contours for the wall 10.
[0054] Referring to
[0055] Individual panels 14 may be joined along a joint 20 and the joint 20 may be supported and/or held in place by an angle lock 30. One or more angle locks 30 may be utilized along a joint 20, or seam 20. A brace 32 may also be utilized along a joint 20 to hold individual panels 14 together. For example, and not by way of limitation, a brace 32 may be utilized to hold and secure two panels 14 along a joint 20 when the panels 14 will be essentially planar with respect to each other, or when the panels 14 will not form a dihedral angle.
[0056] Referring to
[0057] Referring to
[0058] Referring to
[0059] For example, and not by way of limitation, two panels 14 may be placed next to each other and one panel's panel curve 25 may contact the other panel's panel curve 25 at any point along the respective panel curves. Then the panels may be rotated in a manner that draws the respective panel fronts 24 toward each other and creates an obtuse angle with respect to the panels' panel fronts 24. This example may be used to create a virtually seamless joint 20, or a seam 20 that is very smooth and has virtually no gap between the panels. This example may be used to create a depression 18, or nadir 18, on the surface of a climbing wall 10.
[0060] For example, and not by way of limitation, two panels 14 may be placed next to each other and one panel's panel curve 25 may contact the other panel's panel curve 25 at any point along the respective panel curves. Then the panels may be rotated in manner that draws the respective panel backs 26 toward each other and creates a reflex angle with respect to panels' panel fronts 24. Also, as the panels are rotated in a manner that draws the respective panel backs 26 toward each other, the space between the respective slope cuts 27 of the panels may draw closer in a manner that brings the slope cuts 27 toward each other, even to the point of having the slope cuts 27 contact each other. Generally, a space will be maintained between the respective slope cuts 27 and a channel, or trench, will result, which channel may be filled with adhesive to secure the adjacent panels 14 to each other. This example may be used to create a virtually seamless joint 20, or a seam 20 that is very smooth and has virtually no gap between the panels. This example may be used to create an apex 16, or peak 16, on the surface of a climbing wall 10.
[0061] Referring to
[0062] In one embodiment, an angle lock 30 may have a tab 34, an anterior surface 36, and a posterior surface 38. As shown in
[0063] As shown in
[0064] As shown in
[0065] Referring to
[0066] The angle lock 30 may be secured to the panels 14 in any suitable manner. For example, and not by way of limitation, a lock brace 42 may be used to secure an angle lock 30 to a panel 14. A lock brace 42 may have any configuration desired, including without limitation, an “L” shape that allows the angle lock 30 to be secured to a panel 14 at a substantially right angle. A lock brace 42 may also be utilized to make sure the desired dihedral angle between panels 14 adjoined by the angle lock 30 and secured by the lock brace 42 is correct as much as possible. A lock brace 42 may be secured to an angle lock 30 and to a panel 14 in any suitable manner, including without limitation, by the use of screws, nails, adhesives, or the like.
[0067] In one embodiment, the angle locks 30 may interact with the grooves 28, or “H” cut-outs in such a manner that any force that would try to pull the panel 14 toward a climber causes the angle locks 30 to pivot slightly about the joint 20. Thus, the angle lock 30 on the left side of the panel 14 will pivot left, and the angle locks 30 on the right side of a panel 14 will pivot right. The result is that the harder a panel is pulled outwards, or toward a climber, the harder the angle locks 30 will hold, similar to the manner a “Chinese finger trap” holds. This feature may also be described as “self-locking” the panels 14, or put another way, securing the panels 14 utilizing the angle locks 30 in a manner that provides self-locking of the panels 14 if the panels 14 are pulled away from the angle locks 30, or pulled toward a climber.
[0068] A brace 32 may be used to further secure adjacent panels 14 to each other. A brace 32 may have any configuration desired, including without limitation, forming an obtuse angle, forming a reflex angle, substantially flat, or the like. For example, a brace 32 may have an angle similar or virtually identical to the angle of an anterior surface 36 of an angle lock 30 that is being utilized in conjunction with or near the brace 32 to further secure the joint 20 of two panels 14.
[0069] Referring to
[0070] Referring to
[0071] In one embodiment, a support scaffold 50 may be thought of to include a “neutral plane,” or reference point with respect to the scaffold 50 and panels 14. Such a neutral plane may be defined at the time the wall 10 is assembled. A neutral plane is generally parallel to the front of the scaffold 50.
[0072] Referring to
[0073] Referring to
[0074] Referring to
[0075] A step of selecting an area 62 for a climbing wall 10 may include a number or considerations. For example, and not by way of limitation, a climbing wall 10 may be larger and stationary, or smaller and portable. A wall 10 may be intended for indoor or outdoor use. A wall 10 may come in a variety of sizes and shapes to fit a certain area or room. Other similar considerations may also apply.
[0076] A step of designing 64 a wall 10 may include a number of considerations. For example, and not by way of limitation, a wall 10 may be designed in a wide variety of shapes, sizes, and configurations. A wall 10 will generally have numerous contours, apexes, depressions, flat surfaces, and the like. A wall 10 may be designed to match or mimic a particular rock formation. A wall 10 may be designed for specific rock climbing challenges, techniques, and/or skills. A wall 10 may be designed for one level of rocking climbing skill, or for multiple levels of rock climbing skill.
[0077] The step of designing 64 a wall 10 may be accomplished with the help of a computer program that can place and account for the various contours of a wall, design and place various panels 14 to be used in a wall, assign panel labels 22 to specific panels 14, assign lock labels 40 to specific angle locks 30, and the like. Designing 64 may also include mapping a wall, or developing and printing a design map. Any suitable means and/or process can be utilized in mapping a wall and/or producing a design map that can be utilized to plan, fabricate, and/or assemble a wall.
[0078] A step of fabricating 66 component parts and pieces for a wall 10 may include a variety of considerations and tools. For example, and not by way of limitation, a CNC (computer numerical control) router and/or table may be used to cut the majority, if not all, of the panels 14. For example, and not by way of limitation, individual panels 14 may be fabricating using any suitable process and/or machinery that can produce the panels 14 that include at least the desired, appropriately placed grooves 28, appropriate panel curves 25, appropriate slope cuts 27, as well as the proper panel labels 22. For example, and not by way of limitation, individual angle locks 30 may be fabricated using any suitable process and/or machinery that can produce the angle locks 30 that include at least the desired, appropriately angled anterior surfaces 36, corresponding posterior surfaces 38, appropriate tabs 34, as well as the proper lock labels 40.
[0079] The step of fabricating 66 component parts may also include fabricating all the braces 32, support braces 44, support arms 46, and scaffold 50 components necessary to assemble a wall 10 in accordance with the designing 64 and mapping of the wall 10. The step of fabricating 66 component parts may include fabricating or obtaining any part or piece that may be required during the assembly 72 of the wall 10.
[0080] A step of identifying 68, or labeling 68, component parts and pieces for a wall 10 may include a number of considerations. For example, and not by way of limitation, each panel 14 may be labeled with a panel label 22 in accordance with the designing 64 or mapping of the wall 10. Similarly, each angle lock 30 may be labeled with a lock label 40 in accordance with the designing 64 or mapping of the wall 10. Generally, panels and angle locks may be identified with labels in a way the facilitates the placement and assembly of those panels and angle locks.
[0081] For example, and not by way of limitation, panel labels 22 for adjacent panels may include matching and/or corresponding alpha-numeric characters. Put another way, one panel 14 may have a panel label 22 of “85” while another panel 14 that will be adjacent to the first panel may have a panel label 22 of “86.”
[0082] For example, and not by way of limitation, panel labels 22 may include alpha-numeric characters that match and/or correspond to alpha-numeric characters on lock labels 40 such that angle locks 30 that will be utilized with corresponding panels 14 can be readily identified. Put another way, one panel may have a panel label 22 of “85” while an angle lock 30 intended to be utilized with that panel may have a label lock 40 of “85” or “85A” (depending on the side of the angle lock 30 and corresponding tab 34 that goes with that panel).
[0083] The step of identifying 68, or labeling 68, component parts and pieces may be accomplished in any suitable manner, and most often, in accordance with the designing 64 or mapping of the wall 10.
[0084] A step of building 70 a support scaffold 50 may include a number of considerations. Generally, a support scaffold 50 may be built 70 or constructed in any suitable manner using any suitable or required tools and processes. For example, and not by way of limitation, a scaffold 50 may be built a piece at a time, or it may come with sections already completed. The size and configuration of a scaffold 50 may be built to match the size and configuration of the corresponding wall 10.
[0085] A step of assembling 72, or constructing 72, or securing 72, a wall 10 may include a number of considerations and processes and tools. Generally, any suitable means, processes, tools, and/or techniques may be utilized in the assembly 72 of a wall 10.
[0086] For example, and not by way of limitation, panels 14 may be assembled or secured so as to produce a number of dihedral angles of various types and degrees. Panels 14 may be assembled in a manner that produces a substantially seamless, or very smooth, joint 20. Angle locks 30 may be utilized to hold panels in place and to support the desired dihedral angles with respect to the panels 14.
[0087] The step of assembling 72 may also include securing the panels 14 to the scaffold 50 in any suitable manner and by any suitable means. For example, and not by way of limitation, support braces 44 and support arms 46 may be utilized to secure individual panels 14 to the scaffold 50.
[0088] A step of finishing 74 a wall 10 may include a number of considerations. For example, and not by way of limitation, finishing 74 a wall 10 may include painting a wall, covering a wall with some sort of texture or pattern, securing safety equipment at or near a wall, and/or the placing holds (not pictured) to facilitate climbing and scaling the wall 10. The step of finishing 74, and what type of finishing will be done, may further include considerations related to whether the wall will be outside or inside, what type of holds will be utilized, and the like.
[0089] In one embodiment, a method for constructing a climbing wall 10 may comprise selecting 62 a location for a wall 10, wherein the wall 10 comprises a plurality of panels 14, designing 64 a wall 10, wherein the designing 64 comprises mapping placement and angle of each panel 14 in the plurality of panels, fabricating 66 each panel 14 in the plurality of panels in accordance with the mapping and in a manner that results in each panel 14 having at least one edge the consists of a panel curve 25 and a slope angle 27a, identifying 68 each panel 14 in the plurality of panels in accordance with the mapping, building 70 a support scaffold 50 approximately the same size as the wall 10 at the location, and assembling 72 each panel 14 in the plurality of panels in accordance with the mapping and in a manner that results in the plurality of panels comprising at least three dihedral angles.
[0090] The method of constructing a climbing may 10 also comprise finishing 74 the wall, wherein the finishing 74 includes at least one of painting the plurality of panels 14, inserting holds into the wall 10, texturing the wall 10, and installing safety features with the wall 10. It may also comprise utilizing an angle lock 30 to secure at least two panels 14 to each other in the plurality of panels. It may also include securing at least one angle lock 30 to at least one panel 14 in the plurality of panels utilizing a lock brace 42.
[0091] In one embodiment, a method 60 for constructing a climbing wall 10 may comprise selecting 62 an area for a climbing wall 10, designing 64 a climbing wall 10, wherein the designing 64 further comprises mapping the placement and angle for a plurality of panels, fabricating 66 a first panel 14 that will form part of the plurality of panels in accordance with the mapping, wherein the first panel 14 comprises a first edge and the first edge consists of a first panel curve 25 and a first slope angle 27a, fabricating 66 a second panel 14 that will form part of the plurality of panels in accordance with the mapping, wherein the second panel 14 comprises a second edge and the second edge consists of a second panel curve 25 and a second slope angle 27a, fabricating an angle lock 30 comprising a desired angle and a first tab 34 and a second tab 34, and securing the first panel 14 and the second panel 14 to each other along the first edge and the second edge, respectively, wherein the securing comprises attaching the first tab 34 to the first panel 14 and the second tab 34 to the second panel 14 in a manner that utilizes the first panel curve 25 and the second panel curve 25 to produce the desired angle and a substantially seamless connection, or joint 20.
[0092] In one embodiment, a method for assembling a climbing wall 10 may further comprise building 70, before the securing 72, a support scaffold 50 at the area to provide support for the climbing wall 10. The method may further comprise fabricating 66 additional panels 14 that will form part of the plurality of panels in accordance with the mapping, wherein each additional panel 14 comprises at least one panel curve 25 and at least one slope angle 27a, fabricating 66 additional angle locks 30 comprising additional angles and additional tabs 34, and securing 72 the additional panels 14 utilizing the additional angle locks 30 to complete the climbing wall 10 in accordance with the mapping.
[0093] In one embodiment, a method 60 for constructing a climbing wall 10 may include a panel 14 further comprising at least one groove 28 positioned to receive a first tab 34 and a second panel 14 further comprising at least one groove 28 to receive a second tab 34. A method 60 may further comprise providing a lock brace 42, and securing the angle lock 30 to the first panel 14 using the lock brace 42. A method 60 may further comprise providing a support brace 44, and providing a support arm 46, and securing the support brace 44 to the first panel 14, and securing the support arm 46 to the support brace 44, and securing the support arm 46 to the support scaffold 50.
[0094] In one embodiment, a method 60 for constructing a climbing wall 10 may comprise selecting an area 62 for a climbing wall 10, and designing 64 a climbing wall 10, wherein the designing 64 further comprises mapping the placement and angle for a plurality of panels, and fabricating 66 a first panel 14 that will form part of the plurality of panels in accordance with the mapping, wherein the first panel 14 comprises a first edge and the first edge consists of a first panel curve 25 and a first slope angle 27a, and fabricating 66 a second panel 14 that will form part of the plurality of panels in accordance with the mapping, wherein the second panel 14 comprises a second edge and the second edge consists of a second panel curve 25 and a second slope angle 27a, fabricating 66 an angle lock 30 comprising a desired angle and a first tab 34 and a second tab 34, and building 70 a support scaffold 50 at the area to provide support for the climbing wall 10, and securing 72 the first panel 14 and the second panel 14 to each other along the first edge and the second edge, respectively, wherein the securing comprises attaching the first tab 34 to the first panel 14 and the second tab 34 to the second panel 14 in a manner that utilizes the first panel curve 25 and the second panel curve 25 to produce the desired angle and a substantially seamless connection.
[0095] In one embodiment, a method 60 may further comprise fabricating 66 additional panels 14 that will form part of the plurality of panels in accordance with the mapping, wherein each additional panel 14 comprises at least one panel curve 25 and at least one slope angle 27a, and fabricating 66 additional angle locks 30 comprising additional angles and additional tabs 34, and identifying 68 the additional panels 14 and the additional angle locks 30 in accordance with the mapping, and securing 72 the additional panels 14 utilizing the additional angle locks 30 in a manner that provides self-locking of the panels 14 if the panels 14 are pulled away from the angle locks 30, and completing the climbing wall 10 in accordance with the mapping and the identifying.
[0096] In one embodiment, a method may also include where the first panel 14 further comprises at least one groove 28 positioned to receive the first tab 34 and the second panel 14 further comprises at least one groove 28 to receive the second tab 34. A method may also include where the additional panels 14 further comprise at least one groove 28 positioned to receive an additional tab 34. A method may further comprise providing a lock brace 42, and securing the angle lock 30 to the first panel 14 using the lock brace 42. A method 60 may further comprise providing a support brace 44, and providing a support arm 46, and securing the support brace 44 to the first panel 14, and securing the support arm 46 to the support brace 44, and securing the support arm 46 to the support scaffold 50.
[0097] The present invention may be embodied in other specific forms and combinations without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative, and not restrictive. The scope of the invention is, therefore, indicated by the appended claims, rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.