HYDROGEN FILLING METHOD FOR FUEL CELL VEHICLE

Abstract

A hydrogen filling method for a fuel cell vehicle includes filling a hydrogen tank of the fuel cell vehicle with hydrogen using a hydrogen dispenser by sequentially using a low-pressure storage tank of the fuel cell vehicle, a medium-pressure storage tank of the fuel cell vehicle, and a high-pressure storage tank of the fuel cell vehicle.

Claims

1. A hydrogen filling method for a fuel cell vehicle, the method comprising: filling a hydrogen tank of the fuel cell vehicle with hydrogen using a hydrogen dispenser by sequentially using a low-pressure storage tank of the fuel cell vehicle, a medium-pressure storage tank of the fuel cell vehicle, and a high-pressure storage tank of the fuel cell vehicle.

2. The method according to claim 1, wherein the filling of the hydrogen tank comprises: filling the hydrogen tank using the low-pressure storage tank when there is an infrared (IR) communication error between the hydrogen dispenser and the fuel cell vehicle; filling the hydrogen tank using the medium-pressure storage tank unless hydrogen stored in the low-pressure storage tank moves to the hydrogen tank; filling the hydrogen tank using the high-pressure storage tank unless hydrogen stored in the medium-pressure storage tank moves to the hydrogen tank; and completing the filling of the hydrogen tank unless hydrogen stored in the high-pressure storage tank moves to the hydrogen tank.

3. The method according to claim 2, further comprising determining whether or not the hydrogen stored in any of the low-pressure storage tank, the medium-pressure storage tank, and the high-pressure storage tank moves to the hydrogen tank using a flowmeter.

4. The method according to claim 1, wherein the fuel cell vehicle monitors a temperature of the hydrogen tank through a hydrogen control unit while being filled with hydrogen, and outputs a warning signal when the temperature of the hydrogen tank exceeds a threshold value.

5. The method according to claim 1, further comprising maintaining a first reference pressure in the low-pressure storage tank through a compressor.

6. The method according to claim 1, further comprising maintaining a second reference pressure in the medium-pressure storage tank through a compressor.

7. The method according to claim 1, further comprising maintaining a third reference pressure in the high-pressure storage tank through a compressor.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The above and other objects, features and advantages of the present disclosure will be more apparent from the following detailed description taken in conjunction with the accompanying drawings:

[0019] FIG. 1 illustrates a hydrogen filling system for a fuel cell vehicle according to embodiments of the present disclosure;

[0020] FIG. 2 illustrates a flowchart of a hydrogen filling method for a fuel cell vehicle according to embodiments of the present disclosure;

[0021] FIG. 3 illustrates the performance analysis of a hydrogen filling result when infrared (IR) communication is available;

[0022] FIG. 4 illustrates the performance analysis of a hydrogen filling result when IR communication is unavailable in a conventional hydrogen filling method; and

[0023] FIG. 5 illustrates the performance analysis of a hydrogen filling result when IR communication is unavailable in a hydrogen filling method according to embodiments of the present disclosure.

DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] The above and other objects, features and advantages of the present disclosure will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings so that those skilled in the art to which the present disclosure pertains can easily carry out technical ideas described herein. In addition, a detailed description of well-known techniques associated with the present disclosure will be ruled out in order not to unnecessarily obscure the gist of the present disclosure. Hereinafter, embodiments of the present disclosure will be described in detail with reference to the accompanying drawings.

[0025] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.

[0026] Additionally, it is understood that one or more of the below methods, or aspects thereof, may be executed by at least one control unit. The term “control unit” may refer to a hardware device that includes a memory and a processor. The memory is configured to store program instructions, and the processor is specifically programmed to execute the program instructions to perform one or more processes which are described further below. Moreover, it is understood that the below methods may be executed by an apparatus comprising the control unit in conjunction with one or more other components, as would be appreciated by a person of ordinary skill in the art.

[0027] Referring now to the presently disclosed embodiments, FIG. 1 illustrates a hydrogen filling system for a fuel cell vehicle according to embodiments of the present disclosure.

[0028] As illustrated in FIG. 1, a hydrogen station may receive hydrogen from a hydrogen tube 100 delivered by a trailer, compress hydrogen through a compressor 200, and store the compressed hydrogen in a storage tank 300. The compressed hydrogen stored in the storage tank 300 may be fed to a fuel cell vehicle 500 through a hydrogen dispenser 400. The storage tank 300 includes a low-pressure storage tank 310 (for example, 0-200 bar), a medium-pressure storage tank 320 (for example, 200-500 bar), and a high-pressure storage tank 330 (for example, 500-700 bar).

[0029] In addition, the compressor 200 may perform a compression process periodically to maintain the pressure of the low-pressure storage tank 310 as a reference value (e.g., 200 bar) (or “first reference pressure”), perform a compression process periodically to maintain the pressure of the medium-pressure storage tank 320 as a reference value (e.g., 500 bar) (or “second reference pressure”), and perform a compression process periodically to maintain the pressure of the high-pressure storage tank 330 as a reference value (e.g., 700 bar) (or “third reference pressure”).

[0030] Meanwhile, infrared (IR) communications may be performed between the hydrogen dispenser 400 and the fuel cell vehicle 500, and the hydrogen dispenser 400 may receive the pressure and temperature of a hydrogen tank from the fuel cell vehicle 500 and use the pressure and temperature as parameters for safe hydrogen fueling. The hydrogen dispenser 400 may be provided with an IR receiver (not shown), and the fuel cell vehicle 500 may be provided with an IR transmitter (not shown).

[0031] In addition, the hydrogen dispenser 400 may be provided with a flowmeter to monitor flow rate changes. In other words, it may be determined whether or not hydrogen moves from the storage tank 300 to the hydrogen tank of the fuel cell vehicle 500. That is, it may be determined whether or not the hydrogen tank of the fuel cell vehicle 500 is being filled with hydrogen.

[0032] FIG. 2 illustrates a flowchart of a hydrogen filling method for a fuel cell vehicle according to embodiments of the present disclosure. The method is performed by the hydrogen dispenser 400.

[0033] First, when a nozzle of the hydrogen dispenser 400 is connected to a receptacle of the fuel cell vehicle 500 in operation 201, it may be determined whether or not IR communication is normally performed in operation 202. In other words, it may be determined whether or not the pressure and temperature of the hydrogen tank is received from the fuel cell vehicle 500 through the IR communication.

[0034] As a result of the determination in operation 202, when the IR communication is normally performed, the fuel cell vehicle may be filled with hydrogen on the basis of the received pressure and temperature of the hydrogen tank in operation 203. Here, a well-known filling process may be used.

[0035] On the other hand, when the IR communication is not normally performed, the hydrogen dispenser 400 may connect the fuel cell vehicle 500 to the low-pressure storage tank 310 to try a filling process in operation 204.

[0036] Next, it may be determined whether or not hydrogen stored in the low-pressure storage tank 310 moves to the hydrogen tank of the fuel cell vehicle 500 in operation 205. In other words, it may be determined whether or not hydrogen stored in the low-pressure storage tank 310 is being fed to the hydrogen tank of the fuel cell vehicle 500.

[0037] As a result of the determination in operation 205, when the hydrogen tank of the fuel cell vehicle 500 is being filled with hydrogen, it may wait until the filling process is completed, or when the hydrogen tank of the fuel cell vehicle 500 is not being filled with hydrogen, the hydrogen dispenser 400 may disconnect the fuel cell vehicle 500 from the low-pressure storage tank 310 and connect the fuel cell vehicle 500 to the medium-pressure storage tank 320 to try a filling process in operation 206.

[0038] Thereafter, it may be determined whether or not hydrogen stored in the medium-pressure storage tank 320 moves to the hydrogen tank of the fuel cell vehicle 500 in operation 207. In other words, it may be determined whether or not hydrogen stored in the medium-pressure storage tank 320 is being fed to the hydrogen tank of the fuel cell vehicle 500.

[0039] As a result of the determination in operation 207, when the hydrogen tank of the fuel cell vehicle 500 is being filled with hydrogen, it may wait until the filling process is completed, or when the hydrogen tank of the fuel cell vehicle 500 is not being filled with hydrogen, the hydrogen dispenser 400 may disconnect the fuel cell vehicle 500 from the medium-pressure storage tank 320 and connect the fuel cell vehicle 500 to the high-pressure storage tank 330 to try a filling process in operation 208.

[0040] Then, when the filling process is completed in operation 209, it may end. In other words, when hydrogen stored in the high-pressure storage tank 330 no longer moves to the hydrogen tank of the fuel cell vehicle 500, it may be determined that the filling process is completed, and the filling process may end.

[0041] In the above-described process, a hydrogen control unit (HCU) of the fuel cell vehicle 500 that detects an error in the IR communication may determine the temperature of the hydrogen tank periodically and output a warning signal through a cluster or a speaker in the vehicle when the temperature of the hydrogen tank exceeds a threshold value (for example, 85 degrees Celsius).

[0042] Hereinafter, the performance of a hydrogen filling method for a fuel cell vehicle according to embodiments of the present disclosure, will be detailed with reference to FIGS. 3 to 5.

[0043] FIG. 3 illustrates the performance analysis of a hydrogen filling result when IR communication is available. FIG. 4 illustrates the performance analysis of a hydrogen filling result when IR communication is unavailable in a conventional hydrogen filling method, and FIG. 5 illustrates the performance analysis of a hydrogen filling result when IR communication is unavailable in a hydrogen filling method according to embodiments of the present disclosure.

[0044] In FIG. 3, Δt.sub.1 indicates a time taken for a pressure of the hydrogen tank to reach a target pressure (e.g., 700 bar) when IR communication is available, i.e., when the hydrogen dispenser 400 is normally operated. In addition, Δt.sub.1 also indicates a time taken for a filling amount of the hydrogen tank to reach a maximum filling amount.

[0045] In FIG. 4, Δt.sub.2 indicates a time taken for a pressure of the hydrogen tank to reach a target pressure (e.g., 600 bar) when IR communication is unavailable in the conventional hydrogen filling method. In addition, Δt.sub.2 also indicates a time taken for a filling amount of the hydrogen tank to reach a maximum filling amount.

[0046] In FIG. 5, Δt.sub.3 indicates a time taken for a pressure of the hydrogen tank to reach a target pressure (e.g., 600 bar) when IR communication is unavailable in the hydrogen filling method according to embodiments of the present disclosure. In addition, Δt.sub.3 also indicates a time taken for a filling amount of the hydrogen tank to reach a maximum filling amount.

[0047] Moreover, relationships of time (t), pressure (P), temperature (T), and a filling amount (m) may satisfy the following equation:

Δt.sub.1≈Δt.sub.3<Δt.sub.2

ΔP.sub.1=ΔP.sub.3>ΔP.sub.2

ΔT.sub.2<ΔT.sub.1≈ΔT.sub.3

Δm.sub.1=Δm.sub.3>Δm.sub.2  [Equation 1]

[0048] Equation 1 may be expressed by specific values as illustrated in the following table 1 by way of example:

TABLE-US-00001 TABLE 1 IR Communication Items Available IR Communication Unavailable Target 700 bar Less than 700 bar Pressure 600 bar Filling Time within three at least ten within four minutes minutes minutes Usable H.sub.2 Fill 5.4 kg Less than 5.4 kg Capacity 4.8 kg Vehicle Fuel 50 MPGe Economy Mileage 265 miles Less than 265 miles 235 miles

[0049] Alternatively, according to embodiments of the present disclosure, when the compressor 200 does not perform a compression process periodically in order to maintain the pressure of the low-pressure storage tank 310 as a reference value (e.g., 200 bar) (“first reference pressure”), does not perform a compression process periodically in order to maintain the pressure of the medium-pressure storage tank 320 as a reference value (e.g., 500 bar) (“second reference pressure”), and does not perform a compression process periodically in order to maintain the pressure of the high-pressure storage tank 330 as a reference value (e.g., 700 bar) (“third reference pressure”), an additional compressor may be provided between the storage tank 300 and the dispenser 400. In this case, a process of filling the hydrogen tank of the fuel cell vehicle 500 with hydrogen will be detailed. Operations 201 to 207 may otherwise be the same in such case.

[0050] However, the additional compressor may be activated in operation 208 to help in filling the hydrogen tank of the fuel cell vehicle 500 with hydrogen. In other words, by setting a filling pressure of the compressor to a maximum filling pressure (for example, 700 bar) of the hydrogen tank of the fuel cell vehicle 500, the hydrogen tank of the fuel cell vehicle 500 may be fully filled with hydrogen.

[0051] Meanwhile, the above-stated method according to embodiments of the present disclosure may be written as a computer program. Codes and code segments constituting the program may easily be inferred by a computer programmer skilled in the art. In addition, the written program may be stored in a computer-readable recording medium (i.e., an information storage medium) and be read and executed by a computer, thereby implementing the method according to the exemplary embodiment of the present disclosure. The recording medium includes all types of computer-readable recording media.

[0052] As set forth above, by filling the hydrogen tank of the fuel cell vehicle with hydrogen while sequentially using the plurality of storage tanks (e.g., hydrogen storage tanks provided in the hydrogen station) having different levels of pressure, the hydrogen tank of the fuel cell vehicle may be filled with the maximum amount of hydrogen fuel quickly and safely even when it is difficult to monitor the pressure and temperature of the hydrogen tank from the fuel cell vehicle due to a communication error between the hydrogen dispenser and the fuel cell vehicle.

[0053] Hereinabove, although the present disclosure has been described with reference to embodiments and the accompanying drawings, the present disclosure is not limited thereto, but may be variously modified and altered by those skilled in the art to which the present disclosure pertains without departing from the spirit and scope of the present disclosure claimed in the following claims.