Recoil Buffer
20170314886 · 2017-11-02
Inventors
Cpc classification
F41C23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A25/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A recoil buffer system having a buffer element with a buffer element body portion, a buffer element knob, and a buffer element cavity; a collar; a sleeve, wherein a sleeve recess is formed so as to accept at least a portion of the buffer element body portion therein; a buffer element recoil spring, wherein the buffer element recoil spring is positioned about at least a portion of the elongate buffer element body portion, between the collar and the sleeve; and a bumper, wherein a bumper extension portion extends from a first end of the bumper to a bumper shoulder, wherein the bumper extension portion is such that at least a portion of the bumper extension portion can be fitted at least partially within the sleeve aperture.
Claims
1. A recoil buffer system, comprising: a buffer tube, wherein said buffer tube extends, along a longitudinal axis, from a first end to a second end and having an internal buffer tube cavity defined by an open end, one or more side walls, and a bottom wall; a buffer tube recoil spring; a buffer element, wherein said buffer element comprises an elongate buffer element body portion extending from a buffer element knob, wherein said buffer element comprises a buffer element cavity defined by an open end, one or more side walls, and a bottom wall, and wherein an externally threaded portion is formed in a portion of said buffer element body portion; a collar, wherein a collar aperture is formed through said collar, along a longitudinal axis of said collar, wherein a collar recess extends from a first end of said collar and is defined by one or more side walls and a collar recess shoulder, and wherein said collar recess is formed so as to accept said buffer element knob therein; a sleeve, wherein a sleeve aperture is formed through said sleeve, along a longitudinal axis of said sleeve, wherein said sleeve aperture is formed so as to accept at least a portion of said bumper therein, wherein a sleeve recess extends from a first end of said sleeve and is defined by one or more side walls and a sleeve spring recess shoulder, wherein said sleeve recess is formed so as to accept at least a portion of said buffer element body portion therein, and wherein an internally threaded portion is formed in a portion of a sidewall of said sleeve aperture of said sleeve, and wherein interaction of said externally threaded portion of said buffer element body portion and said internally threaded portion of said sleeve allows said buffer element body portion to be threadedly attached or connected to said sleeve; a buffer element recoil spring, wherein said buffer element recoil spring is positioned about at least a portion of said elongate buffer element body portion, between said collar and said sleeve; and a bumper, wherein a bumper extension portion extends from a first end of said bumper to a bumper shoulder, wherein said bumper extension portion is such that at least a portion of said bumper extension portion can be fitted at least partially within said sleeve aperture.
2. The recoil buffer system of claim 1, wherein one or more circumferential or other recesses are formed in at least a portion of an outer wall of the collar and a weight element is positioned within at least a portion of each recess.
3. The recoil buffer system of claim 1, wherein said collar aperture has a diameter that is less than a diameter of said collar recess and allows said buffer element body portion to be slidable within said collar aperture.
4. The recoil buffer system of claim 1, wherein said buffer element recoil spring has a spring rate or spring biasing force that is less than, equal to, or greater than a spring rate or spring biasing force of said buffer tube recoil spring.
5. The recoil buffer system of claim 1, wherein said sleeve comprises a buffer element retaining pin aperture that extends at least partially through said sleeve and is formed so as to accept at least a portion of a retaining pin therethrough.
6. The recoil buffer system of claim 1, further comprising: a weight, wherein said weight is positioned within said buffer element cavity and wherein said weight comprises a solid portion of material, a powdered or granulated material, or a liquid.
7. The recoil buffer system of claim 1, wherein when said buffer element is in a compressed position, said buffer element knob does not extend into an inside diameter of a bolt carrier.
8. The recoil buffer system of claim 1, wherein when said buffer element is in a compressed position, said buffer element knob remains within said collar recess of said collar.
9. The recoil buffer system of claim 1, further comprising: a bumper retaining aperture that extends at least partially through said bumper extension portion and is formed so as to accept at least a portion of a retaining pin therethrough.
10. The recoil buffer system of claim 1, wherein said buffer element recoil spring has an external diameter that is less than an internal diameter of said buffer tube recoil spring.
11. The recoil buffer system of claim 1, wherein a chamfer is formed as a transition between said first end of said buffer element body portion and said buffer element knob.
12. The recoil buffer system of claim 1, wherein said externally threaded portion of said buffer element body portion is formed proximate said open end.
13. The recoil buffer system of claim 1, further comprising: a sleeve retaining pin aperture that extends at least from an outer surface of said sleeve body into said sleeve aperture.
14. A recoil buffer system, comprising: a buffer element, wherein said buffer element extends from a buffer element knob, wherein said buffer element comprises a buffer element cavity defined by an open end, one or more side walls, and a bottom wall, and wherein an externally threaded portion is formed in a portion of said buffer element body portion; a collar, wherein a collar aperture is formed through said collar, along a longitudinal axis of said collar, wherein a collar recess extends from a first end of said collar and is defined by one or more side walls and a collar recess shoulder, and wherein said collar recess is formed so as to accept said buffer element knob therein; a sleeve, wherein a sleeve aperture is formed through said sleeve, along a longitudinal axis of said sleeve, wherein said sleeve aperture is formed so as to accept at least a portion of said bumper therein, wherein a sleeve recess extends from a first end of said sleeve and is defined by one or more side walls and a sleeve spring recess shoulder, wherein said sleeve recess is formed so as to accept at least a portion of said buffer element body portion therein, and wherein an internally threaded portion is formed in a portion of a sidewall of said sleeve aperture of said sleeve, and wherein interaction of said externally threaded portion of said buffer element body portion and said internally threaded portion of said sleeve allows said buffer element body portion to be threadedly attached or connected to said sleeve; a buffer element recoil spring, wherein said buffer element recoil spring is positioned about at least a portion of said elongate buffer element body portion, between said collar and said sleeve; and a bumper, wherein a bumper extension portion extends from a first end of said bumper to a bumper shoulder, wherein said bumper extension portion is such that at least a portion of said bumper extension portion can be fitted at least partially within said sleeve aperture.
15. The recoil buffer system of claim 14, wherein one or more circumferential or other recesses are formed in at least a portion of an outer wall of the collar and a weight element is positioned within at least a portion of each recess.
16. The recoil buffer system of claim 14, wherein said collar aperture has a diameter that is less than a diameter of said collar recess and allows said buffer element body portion to be slidable within said collar aperture.
17. The recoil buffer system of claim 14, further comprising: a weight, wherein said weight is positioned within said buffer element cavity and wherein said weight comprises a solid portion of material, a powdered or granulated material, or a liquid.
18. The recoil buffer system of claim 14, wherein when said buffer element is in a compressed position, at least a portion of said buffer element knob does not extend into an inside diameter of a bolt carrier.
19. The recoil buffer system of claim 14, wherein when said buffer element is in a compressed position, said buffer element knob remains within said collar recess of said collar.
20. A recoil buffer system, comprising: a buffer element, wherein said buffer element extends from a buffer element knob, wherein said buffer element comprises a buffer element cavity defined by an open end, one or more side walls, and a bottom wall, and wherein an externally threaded portion is formed in a portion of said buffer element body portion; a collar, wherein a collar aperture is formed through said collar, along a longitudinal axis of said collar, wherein a collar recess extends from a first end of said collar and is defined by one or more side walls and a collar recess shoulder, and wherein one or more circumferential or other recesses are formed in at least a portion of an outer wall of the collar and a weight element is positioned within at least a portion of each recess; a sleeve, wherein a sleeve aperture is formed through said sleeve, along a longitudinal axis of said sleeve, wherein a sleeve recess extends from a first end of said sleeve and is defined by one or more side walls and a sleeve spring recess shoulder, wherein said sleeve recess is formed so as to accept at least a portion of said buffer element body portion therein, and wherein an internally threaded portion is formed in a portion of a sidewall of said sleeve aperture of said sleeve, and wherein interaction of said externally threaded portion of said buffer element body portion and said internally threaded portion of said sleeve allows said buffer element body portion to be threadedly attached or connected to said sleeve; and a buffer element recoil spring, wherein said buffer element recoil spring is positioned about at least a portion of said elongate buffer element body portion, between said collar and said sleeve.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0045] As required, detailed exemplary embodiments of the present disclosure are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the systems, methods, and/or apparatuses that may be embodied in various and alternative forms, within the scope of the present disclosure. The figures are not necessarily to scale; some features may be exaggerated or minimized to illustrate details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to employ the present disclosure.
[0046] The exemplary embodiments of the presently disclosed systems, methods, and/or apparatuses will be described in detail, with reference to the following figures, wherein like reference numerals refer to like parts throughout the several views, and wherein:
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DETAILED DESCRIPTION OF THE INVENTION
[0110] For simplicity and clarification, the design factors and operating principles of the recoil buffer system according to the presently disclosed systems, methods, and/or apparatuses are explained with reference to various exemplary embodiments of a recoil buffer system according to the presently disclosed systems, methods, and/or apparatuses. The basic explanation of the design factors and operating principles of the recoil buffer system is applicable for the understanding, design, and operation of the recoil buffer system of the presently disclosed systems, methods, and/or apparatuses. It should be appreciated that the recoil buffer system can be adapted to many applications where a recoil buffer system or strap can be used.
[0111] As used herein, the word “may” is meant to convey a permissive sense (i.e., meaning “having the potential to”), rather than a mandatory sense (i.e., meaning “must”). Unless stated otherwise, terms such as “first” and “second” are used to arbitrarily distinguish between the elements such terms describe. Thus, these terms are not necessarily intended to indicate temporal or other prioritization of such elements.
[0112] The term “coupled”, as used herein, is defined as connected, although not necessarily directly, and not necessarily mechanically. The terms “a” and “an” are defined as one or more unless stated otherwise.
[0113] Throughout this application, the terms “comprise” (and any form of comprise, such as “comprises” and “comprising”), “have” (and any form of have, such as “has” and “having”), “include”, (and any form of include, such as “includes” and “including”) and “contain” (and any form of contain, such as “contains” and “containing”) are used as open-ended linking verbs. It will be understood that these terms are meant to imply the inclusion of a stated element, integer, step, or group of elements, integers, or steps, but not the exclusion of any other element, integer, step, or group of elements, integers, or steps. As a result, a system, method, or apparatus that “comprises”, “has”, “includes”, or “contains” one or more elements possesses those one or more elements but is not limited to possessing only those one or more elements. Similarly, a method or process that “comprises”, “has”, “includes” or “contains” one or more operations possesses those one or more operations but is not limited to possessing only those one or more operations.
[0114] It should also be appreciated that the terms “recoil buffer system”, “buffer assembly”, “lower receiver”, and “firearm” are used for basic explanation and understanding of the operation of the presently disclosed systems, methods, and/or apparatuses. Therefore, the terms “recoil buffer system”, “buffer assembly”, “lower receiver”, and “firearm” are not to be construed as limiting the systems, methods, and/or apparatuses of the present disclosure. Thus, for example, the term “lower receiver” is to be understood to broadly include any upper, lower, or combined receiver for a firearm or other similar handheld or shoulder mounted device or tool.
[0115] For simplicity and clarification, the recoil buffer system of the present disclosure will be described as being used in conjunction with a firearm, such as an AR-15 or M4 style rifle or carbine. However, it should be appreciated that these are merely exemplary embodiments of the recoil buffer system and are not to be construed as limiting the presently disclosed systems, methods, and/or apparatuses. Thus, the recoil buffer system of the present disclosure may be utilized in conjunction with any firearm or rifle, such as, for example, an AR-10 style rifle, air rifle, paintball marker, Airsoft rifle, replica rifle, or any other tool, device, or object.
[0116] Turning now to the drawing FIGS., as discussed above,
[0117] As illustrated most clearly in
[0118] In various exemplary embodiments, the buffer tube 110 includes an externally threaded portion 111, which extends from the first end. The externally threaded portion 111, if included, allows the buffer tube 110 to be threadedly attached or connected to the lower receiver 10, via interaction of the externally threaded portion 111 of the buffer tube 110 and an internally threaded buffer tube receiving aperture 11 of the lower receiver 10.
[0119] Alternatively, the portion of the buffer tube 110 represented by the externally threaded portion 111 may comprise a smooth or textured surface that allows the buffer tube 110 to be welded or adhesively attached or coupled to a corresponding buffer tube receiving aperture of a lower receiver. Thus, the buffer tube 110 may be attached, connected, or coupled to a lower receiver in any desired manner. In still other exemplary embodiments, the buffer tube 110 may be formed as an integral component of a lower receiver.
[0120] The overall length of the buffer tube 110 is substantially shorter than a known, typical buffer tube 5. Thus, the buffer tube 110 can be utilized in conjunction with, for example, retractable buttstocks that provide a shorter overall length to the buttstock assembly and/or firearm. Alternatively, the buffer tube 110 can be utilized in conjunction with certain pistol configurations to provide a shorter overall length to the firearm.
[0121] In various exemplary embodiments, the buffer tube 110 is substantially rigid and is formed of aluminum. Alternate materials of construction of the buffer tube 110 may include one or more of the following: steel, stainless steel, titanium, and/or other metals, as well as various alloys and composites thereof, glass-hardened polymers, polymeric composites, polymer or fiber reinforced metals, carbon fiber or glass fiber composites, continuous fibers in combination with thermoset and thermoplastic resins, chopped glass or carbon fibers used for injection molding compounds, laminate glass or carbon fiber, epoxy laminates, woven glass fiber laminates, impregnate fibers, polyester resins, epoxy resins, phenolic resins, polyimide resins, cyanate resins, high-strength plastics, nylon, glass, or polymer fiber reinforced plastics, thermoform and/or thermoset materials, and/or various combinations of the foregoing. Thus, it should be understood that the material or materials used to form the buffer tube 110 is a design choice based on the desired appearance and/or functionality of the buffer tube 110.
[0122] The buffer tube recoil spring 120 extends from a first end 121 to a second end 122. In various exemplary embodiments, the buffer tube recoil spring 120 comprises a standard AR buffer spring, having a reduced length. In certain exemplary, nonlimiting embodiments, the buffer tube recoil spring 120 comprises a standard AR buffer spring that has been shortened.
[0123] The buffer element recoil spring 125 extends from a first end to a second end. The buffer element recoil spring 125 has an external diameter that is less than an internal diameter of the buffer tube recoil spring 120. In this manner, when assembled, the buffer element recoil spring 125 can be fitted within the buffer tube recoil spring 120.
[0124] In various exemplary embodiments, the buffer element recoil spring 125 may optionally have a spring rate or spring biasing force that is less than a spring rate or spring biasing force of the buffer tube recoil spring 120. In other exemplary embodiments, the buffer element recoil spring 125 may optionally have a spring rate or spring biasing force that is greater than a spring rate or spring biasing force of the buffer tube recoil spring 120. In still other exemplary embodiments, the buffer element recoil spring 125 may optionally have a spring rate or spring biasing force that is equal to a spring rate or spring biasing force of the buffer tube recoil spring 120. Thus, it should be appreciated that the spring rates or spring biasing forces of the buffer element recoil spring 125 and the buffer tube recoil spring 120 may be the same or may be different from one another.
[0125] It should be appreciated that the overall size and characteristics of the buffer tube recoil spring 120 and the buffer element recoil spring 125 are designed choices based upon the desired performance of the buffer tube recoil spring 120 and the buffer element recoil spring 125. Additionally, the buffer tube recoil spring 120 and the buffer element recoil spring 125 may be formed of steel, spring-tempered steel, brass, phosphor bronze, or any other desired material.
[0126] In certain exemplary embodiments, the combined spring rate or spring biasing force of the buffer tube recoil spring 120 and the buffer element recoil spring 125 is approximately equivalent to the spring biasing force of a standard, MIL-SPEC carbine buffer spring rate or spring biasing force.
[0127] As illustrated most clearly in
[0128] In various exemplary embodiments, the buffer element 130 includes a buffer element cavity 139 defined by one or more side walls 139′ and a bottom wall 139″. The buffer element cavity 139 extends from the bottom wall 139″, along the one or more side walls 139′, to an open end 138.
[0129] In various exemplary, nonlimiting embodiments, the buffer element 130 is formed of a partially or substantially solid portion of material and only includes a buffer element cavity 139 of a sufficient size to accept at least a portion of the bumper extension portion 163 of the end 160.
[0130] In these exemplary, nonlimiting embodiments, the manufacturing time and cost of the buffer element 130 may be reduced. Furthermore, a solid buffer element 130 may provide sufficient weigh to be close to the reciprocating mass of a standard, MIL-SPEC carbine buffer.
[0131] The buffer element body portion 135 extends from the second end 132 to a bulbous portion or buffer element knob 137. The buffer element knob 137 has a larger outer diameter than an outer diameter of the buffer element body portion 135.
[0132] In various exemplary embodiments, an optional second buffer element chamfer 136 is formed as a transitional edge or plane between the first end 131 and the outer surface of the buffer element knob 137. The second buffer element chamfer 136 provides a transition between the buffer element body portion 135 and the buffer element knob 137. In various exemplary embodiments, the second buffer element chamfer 136 extends at an angle that is approximately 135° relative to the longitudinal axis A.sub.L, of the buffer element 130. Alternatively, the second buffer element chamfer 136 may extend at an angle that is equal to, greater than, or less than 135° relative to the longitudinal axis A.sub.L, of the buffer element 130. For example, the second buffer element chamfer 136 may extend at an angle that is approximately 155°, 150°, 145°, 140°, 135°, 130°, 125°, 120°, or 115° relative to the longitudinal axis A.sub.L, of the buffer element 130.
[0133] An optional first buffer element chamfer 133 is formed as a transitional edge or plane between the buffer element knob 137 and the first end 131 of the buffer element 130. The first buffer element chamfer 133 provides a transition between the buffer element knob 137 and the first end 131 of the buffer element 130. In various exemplary embodiments, the first buffer element chamfer 133 extends at an angle that is approximately 45° relative to the longitudinal axis A.sub.L, of the buffer element 130. Alternatively, the first buffer element chamfer 133 may extend at an angle that is equal to, greater than, or less than 45° relative to the longitudinal axis A.sub.L, of the buffer element 130. For example, the first buffer element chamfer 133 may extend at an angle that is approximately 25°, 30°, 35°, 40°, 45°, 50°, 55°, 60°, or 65° relative to the longitudinal axis A.sub.L, of the buffer element 130.
[0134] A buffer element retaining pin aperture 191 extends at least partially through the buffer element body portion 135, proximate the second end 132 and is formed so as to accept at least a portion of a retaining pin 195 therethrough.
[0135] In various exemplary embodiments, the buffer element 130 is substantially rigid and is formed of stainless steel. Alternate materials of construction of the buffer element 130 may include one or more of the following: steel, aluminum, titanium, and/or other metals, as well as various alloys and composites thereof. Thus, it should be understood that the material or materials used to form the buffer element 130 is a design choice based on the desired appearance and/or functionality of the buffer element 130.
[0136] The weight 150 is generally cylindrical in shape and is sized so as to be fitted within the buffer element cavity 139 of the buffer element 130. The actual weight of the weight 150 can vary, depending upon the desired functionality of the weight 150 and the overall functional weight of the buffer element 130. In various exemplary embodiments, the weight 150 may comprise a portion of stainless steel or tungsten rod. Alternatively, the weight 150 may comprise a solid portion of material, a powdered or granulated material (such as, for example, loose sand, lead, steel, or other metallic or nonmetallic shot), or a liquid (such as, for example, Mercury).
[0137] As illustrated most clearly in
[0138] The outer size and shape of the bumper extension portion 163 is such that at least a portion of the bumper extension portion 163 can be fitted through the open end 138 of the buffer element cavity 139 and positioned within at least a portion of the buffer element cavity 139.
[0139] A bumper head portion 165 extends rearward from the bumper shoulder 164 to the second end 162. In various exemplary embodiments, the bumper head portion 165 has an overall dome or a tapered shape. Alternatively, the bumper head portion 165 may comprise a generally cylindrical overall shape.
[0140] In various exemplary embodiments, the bumper head portion 165 has a larger outer diameter or size than an outer diameter or size of the bumper extension portion 163. Thus, the bumper shoulder 164 provides a transition between the bumper head portion 165 and the bumper extension portion 163.
[0141] A bumper retaining aperture 167 extends at least partially through the bumper extension portion 163 and is formed so as to accept at least a portion of a retaining pin 195 therethrough.
[0142] In various exemplary embodiments, the bumper 160 is substantially rigid and is formed of urethane. Alternatively, the bumper 160 may be substantially deformable or flexible and alternate materials of construction of the bumper 160 may include one or more of the following: rubber, silicone, plastic, self-lubricating plastic, glass-hardened polymers, polymeric composites, polymer or fiber reinforced metals, carbon fiber or glass fiber composites, continuous fibers in combination with thermoset and thermoplastic resins, chopped glass or carbon fibers used for injection molding compounds, laminate glass or carbon fiber, epoxy laminates, woven glass fiber laminates, impregnate fibers, polyester resins, epoxy resins, phenolic resins, polyimide resins, cyanate resins, high-strength plastics, nylon, glass, or polymer fiber reinforced plastics, thermoform and/or thermoset materials, and/or various combinations or variations of the foregoing. Thus, it should be understood that the material or materials used to form the bumper 160 is a design choice based on the desired appearance and/or functionality of the bumper 160.
[0143] As illustrated most clearly in
[0144] In various exemplary embodiments, the collar recess shoulder 174 extends perpendicular to the longitudinal axis A.sub.L, of the collar 170. Alternatively, as illustrated, the collar recess shoulder 174 may extend at an angle that is greater than or less than 90° relative to the longitudinal axis A.sub.L, of the collar 170. Generally, the collar recess 173 is formed so as to accept at least a portion of the buffer element knob 137 therein and the collar recess shoulder 174 is formed so as to mate with at least a portion of the second buffer element chamfer 136, when the buffer element knob 137 is at least partially seated within the collar recess 173.
[0145] In certain exemplary embodiments, one or more recesses or notches 173′ extend from the collar recess 173. If included, the recesses or notches 173 provide debris channels, such that any matter or debris that comes between the collar 170 and the buffer element 130 can be diverted into the recesses or notches 173′, so as not to hinder the movement of the collar 170 in relation to the buffer element 130.
[0146] In various exemplary embodiments, the collar aperture 176 has a diameter that is less than a diameter of the collar recess 173 and allows the buffer element body portion 135 to be slidable within the collar aperture 176.
[0147] A substantially cylindrical collar spring recess 177 extends from the second end 172 and is defined by one or more side walls and a collar spring recess shoulder 179. The collar spring recess 177 is formed so as to accept at least a portion of the buffer element recoil spring 125 therein.
[0148] In various exemplary embodiments, as illustrated, the collar spring recess shoulder 179 extends perpendicular to the longitudinal axis A.sub.L, of the collar 170. Alternatively, the collar spring recess shoulder 179 may extend at an angle that is greater than or less than 90° relative to the longitudinal axis A.sub.L, of the collar 170. Generally, the collar spring recess shoulder 179 is formed so as to be a contact surface for the second end 126 of the buffer element recoil spring 125, when the buffer element recoil spring 125 is at least partially seated within the collar spring recess 177.
[0149] In various exemplary embodiments, the collar 170 has a substantially circular profile, when viewed from the front or rear. In various exemplary embodiments, one or more grooves, notches, or flats 175′ are formed at various locations around the collar 170. If included, the flats 175′ may optionally reduce the overall weight of the collar 170, provide less friction to the collar 170, and/or provide areas for dirt, debris, or other material to pass by portions of the collar 170. It should be appreciated that the overall profile of the collar 170 may comprise for example, an overall profile resembling that of a circle, triangle, square, pentagon, hexagon, heptagon, octagon, star shape, or other desired shape.
[0150] Regardless of the overall shape or profile of the collar 170, the outer diameter or extent of the outer wall 175 of the collar 170 is such that the collar 170 fits within and is slidable within the internal cavity 115 of the buffer tube 110.
[0151] In various exemplary embodiments, the collar 170 is substantially rigid and is formed of aluminum. Alternate materials of construction of the collar 170 may include one or more of the following: steel, stainless steel, titanium, and/or other metals, as well as various alloys and composites thereof. Thus, it should be understood that the material or materials used to form the collar 170 is a design choice based on the desired appearance and/or functionality of the collar 170.
[0152] As illustrated most clearly in
[0153] In various exemplary embodiments, the vertices of the first end 181 and the sleeve body 183 meet at a right angle, or 90°. Likewise, the vertices of the second end 182 and the sleeve body 183 meet at a right angle, or 90°.
[0154] A substantially cylindrical sleeve spring recess 185 extends from the first end 181 and is defined by one or more side walls and a sleeve spring recess shoulder 184. The sleeve spring recess 185 is formed so as to accept at least a portion of the buffer element body portion 135 therein, such that the sleeve retaining pin aperture 188 may be aligned with the buffer element retaining pin aperture 191 and the bumper retaining aperture 167.
[0155] In various exemplary embodiments, as illustrated, the sleeve spring recess shoulder 184 extends substantially perpendicular to the longitudinal axis A.sub.L, of the sleeve 180. Alternatively, the sleeve spring recess shoulder 184 may extend at an angle that is greater than or less than 90° relative to the longitudinal axis A.sub.L, of the sleeve 180. Generally, the sleeve spring recess 185 is formed so as to accept at least a portion of the buffer element body portion 135 therein and the sleeve spring recess shoulder 184 is formed so as to mate with at least a portion of the second end 132 of the buffer element 130, when the buffer element body portion 135 is at least partially seated within the sleeve spring recess 185.
[0156] In various exemplary embodiments, the sleeve aperture 186 has a diameter that is less than a diameter of the sleeve spring recess 185 and allows the buffer element body portion 135 to be slidable within the sleeve spring recess 185, until the second end 132 of the buffer element 130 contacts the sleeve spring recess shoulder 184.
[0157] It should be appreciated that the outer diameter and shape of the sleeve body 183 is such that the sleeve 180 fits within and is slidable within the internal cavity 115 of the buffer tube 110.
[0158] A sleeve retaining pin aperture 188 extends at least from an outer surface of the sleeve body 183 into the sleeve aperture 186. In various exemplary embodiments, the sleeve retaining pin aperture 188 extends from a first side of the outer surface of the sleeve body 183, through the sleeve aperture 186, and through a second side of the outer surface of the sleeve body 183.
[0159] In various exemplary embodiments, the sleeve 180 is substantially rigid and is formed of aluminum. Alternate materials of construction of the sleeve 180 may include one or more of the following: steel, stainless steel, titanium, and/or other metals, as well as various alloys and composites thereof. Thus, it should be understood that the material or materials used to form the sleeve 180 is a design choice based on the desired appearance and/or functionality of the sleeve 180.
[0160] As illustrated most clearly in
[0161] The collar 170 is slidably fitted about the buffer element body portion 135, via interaction of the collar aperture 176 and the buffer element body portion 135, such that the second buffer element chamfer 136 of the buffer element 130 contacts the collar recess shoulder 174 of the collar 170.
[0162] The weight 150, if included, is inserted within the buffer element cavity 139.
[0163] The buffer element recoil spring 125 is slidably fitted about the buffer element body portion 135, such that a portion of the recoil spring 125 is seated within the collar 170 and the second end 126 of the recoil spring 125 contacts the collar spring recess shoulder 179, which extends at least partially into the collar aperture 176 of the collar 170.
[0164] The sleeve 180 is slidably fitted about the buffer element body portion 135, via interaction of the buffer element body portion 135 and the sleeve spring recess 185, such that sleeve spring recess shoulder 187 of the sleeve 180 contacts the second end 132 of the buffer element 130.
[0165] At least a portion of the bumper extension portion 163 is fitted through the sleeve aperture 186 of the sleeve 180, such that the bumper retaining aperture 167 is aligned with the buffer element retaining pin aperture 191 and the sleeve retaining pin aperture 188. In this configuration, the bumper shoulder 164 optionally contacts the second end 132 of the buffer element 130.
[0166] Once the bumper 160 is appropriately positioned proximate the second end 132 of the buffer element 130, the retaining pin 195 is positioned through the bumper retaining aperture 167, the buffer element retaining pin aperture 191, and the sleeve retaining pin aperture 188.
[0167] When the sleeve 180 is attached or coupled to the buffer element 130, the buffer element recoil spring 125 is captured between the collar 170 and the sleeve 180, such that the second end 126 contacts the collar spring recess shoulder 179 and the first end 127 contacts the sleeve spring recess shoulder 184. Because of the spring biasing force of the buffer element recoil spring 125, the collar 170 is biased toward the first end 131 of the buffer element 130.
[0168] Once the relevant components are attached or coupled to the buffer element 130, the assembled buffer assembly 100 is positionable within the buffer tube recoil spring 120 such that the first end 121 of the buffer tube recoil spring 120 engages or contacts a shoulder 178 of the collar 170.
[0169] During a firing cycle, as most clearly illustrated in
[0170] As illustrated in
[0171] As illustrated in
[0172] When the buffer assembly 100 transitions to a compressed position, the collar 170 compresses the buffer element recoil spring 125 and at least a portion of the buffer element knob 137 (and/or a portion of the buffer element body portion 135) extends at least partially into an inside diameter of the bolt carrier 13.
[0173] If the bolt carrier 13 continues to drive rearward after the second end 162 of the bumper 160 contacts the bottom wall 114 of the buffer tube 110, the buffer element recoil spring 125 continues to compress, allowing the collar 170 to continue traveling rearward, along the buffer element body portion 135. The collar 170 is in a fully compressed position, as illustrated in
[0174] If the buffer assembly 100 is in a fully compressed position, the compression of the buffer element recoil spring 125 is limited by the adjacent sleeve spring recess 185 and collar spring recess 177.
[0175] In a fully compressed position, at least a portion of the collar spring recess 177 is aligned with the sleeve spring recess 185 to form a substantially continuous spring recess. The depth of the collar spring recess 177 is defined between the second end 172 of the collar 170 and the collar spring recess shoulder 179. Similarly, the depth of the sleeve spring recess 185 is defined between the first end 181 of the sleeve 180 and the sleeve spring recess 185.
[0176] By defining the overall length of the continuous spring recess defined by the collar spring recess 177 and the sleeve spring recess 185, in a fully compressed position, the buffer element recoil spring 125 can only be compressed a determined amount. Thus, the continuous spring recess may be defined such that the buffer element recoil spring 125 maintains a determined travel distance. In certain exemplary embodiments, the determined travel distance is the safe travel distance for the buffer element recoil spring 125. The safe travel distance is the distance that the buffer element recoil spring 125 can be compressed without deforming or over compressing the buffer element recoil spring 125 or altering the desired, mechanical spring biasing properties of the buffer element recoil spring 125. Typically, the safe travel distance is greater than the fully compressed height of the buffer element recoil spring 125.
[0177] When the bolt carrier group reaches its rearmost position, the buffer tube recoil spring 120 and the buffer element recoil spring 125 both provide spring biasing force to the collar 170, urging the collar 170 and the buffer element 130 forward. When the collar 170 contacts the buffer element knob 137, the bolt carrier 13 and the buffer element 130 are urged forward with enough force to drive the bolt carrier 13 forward, toward the chamber, initiating chambering of the waiting round from the magazine into the chamber.
[0178] Thus, the buffer tube recoil spring 120 is first compressed by the rearward movement of the buffer element 130 (and more particularly the collar 170) until the buffer tube recoil spring 120 is about to bottom out (is almost fully compressed). Then, if the second end 162 of the bumper 160 contacts the bottom wall 114 within the cavity 115 of the buffer tube 110, the buffer element recoil spring 125 begins to compress. The buffer tube recoil spring 120 does not compress the buffer element recoil spring 125, the rearward movement of the collar 170 compress the buffer element recoil spring 125.
[0179] Each of the buffer element recoil spring 125, the buffer element 130, the weight 150 (if included), the bumper 160, the collar 170, and the sleeve 180 contributes to the reciprocating mass, or “dead blow” effect provided by the buffer assembly 100.
[0180] As illustrated most clearly in
[0181]
[0182] As illustrated in
[0183]
[0184] It should be appreciated that the more rounded or arcuate first buffer element chamfer 133 may be formed at any desired radius, arc, or angle, so as to provide a transition surface between the buffer element knob 137 and the first end 131 of the buffer element 130.
[0185] In certain exemplary embodiments, the more rounded or arcuate first buffer element chamfer 133 may be formed so as to provide a transition surface between the second buffer element chamfer 136 and the first end 131 of the buffer element 130.
[0186] As further illustrated in
[0187] In these exemplary embodiments, the interaction of the externally threaded portion 134 and the internally threaded portion 189 allows the buffer element body portion 135 to be threadedly attached or connected to the sleeve 180.
[0188] While the buffer element 130 has been illustrated as being attached, coupled, or connected to the sleeve 180 by a retaining pin 195 or interaction of the externally threaded portion 134 and the internally threaded portion 189, it should be appreciated that the buffer element 130 may be pinned, threadedly attached or coupled, attached or coupled through interaction of one or more lugs and corresponding recesses, attached or coupled by an adhesive, welded, and/or bonded to the sleeve 180. Thus, it should be understood that the buffer element 130 may be attached, coupled, or connected to the sleeve 180 in any desired manner.
[0189] As illustrated most clearly in
[0190] The recoil buffer system 100, utilizing the collar 170′, functions as described herein, with reference to the recoil buffer system 100, utilizing the collar 170′. However, whether in the uncompressed position, as illustrated in
[0191] As further illustrated, the buffer element 130 optionally includes a key recess 192, which allows a key, such as, for example, a hex key, to be utilized to stabilize or rotate the buffer element 130. It should be appreciated that the key recess 192 may optionally be formed of any shape, such as which allows for a driver, tool, or other device to interact with the key recess 192. For example, the key recess 192 may be formed so as to interact with a flat blade screwdriver, Phillips head screwdriver, hex key, star driver, or the like.
[0192] As illustrated in
[0193] The actual weight of the weight elements 153 can vary, depending upon the desired functionality of the weight elements 153 and the overall functional weight of the collar 170′ and/or the buffer element 130. In various exemplary embodiments, the weight elements 153 may comprise a portion of stainless steel or tungsten. Alternatively, the weight elements 153 may comprise a solid portion of material, or a sintered powdered or granulated material (such as, for example, lead, steel, or other metallic or nonmetallic shot).
[0194] While the presently disclosed systems, methods, and/or apparatuses have been described in conjunction with the exemplary embodiments outlined above, the foregoing description of exemplary embodiments of the present disclosure, as set forth above, are intended to be illustrative, not limiting and the fundamental systems, methods, and/or apparatuses should not be considered to be necessarily so constrained. It is evident that the systems, methods, and/or apparatuses are not limited to the particular variation or variations set forth and many alternatives, adaptations modifications, and/or variations will be apparent to those skilled in the art.
[0195] Furthermore, where a range of values is provided, it is understood that every intervening value, between the upper and lower limit of that range and any other stated or intervening value in that stated range is encompassed within the presently disclosed systems, methods, and/or apparatuses. The upper and lower limits of these smaller ranges may independently be included in the smaller ranges and is also encompassed within the present disclosure, subject to any specifically excluded limit in the stated range. Where the stated range includes one or both of the limits, ranges excluding either or both of those included limits are also included in the present disclosure.
[0196] It is to be understood that the phraseology of terminology employed herein is for the purpose of description and not of limitation. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the presently disclosed systems, methods, and/or apparatuses belong.
[0197] In addition, it is contemplated that any optional feature of the inventive variations described herein may be set forth and claimed independently, or in combination with any one or more of the features described herein.
[0198] Accordingly, the foregoing description of exemplary embodiments will reveal the general nature of the presently disclosed systems, methods, and/or apparatuses, such that others may, by applying current knowledge, change, vary, modify, and/or adapt these exemplary, non-limiting embodiments for various applications without departing from the spirit and scope of the present disclosure and elements or methods similar or equivalent to those described herein can be used in practicing the present disclosure. Any and all such changes, variations, modifications, and/or adaptations should and are intended to be comprehended within the meaning and range of equivalents of the disclosed exemplary embodiments and may be substituted without departing from the true spirit and scope of the presently disclosed systems, methods, and/or apparatuses.
[0199] Also, it is noted that as used herein and in the appended claims, the singular forms “a”, “and”, “said”, and “the” include plural referents unless the context clearly dictates otherwise. Conversely, it is contemplated that the claims may be so-drafted to require singular elements or exclude any optional element indicated to be so here in the text or drawings. This statement is intended to serve as antecedent basis for use of such exclusive terminology as “solely”, “only”, and the like in connection with the recitation of claim elements or the use of a “negative” claim limitation(s).