ELECTRODE MATERIAL
20220056600 · 2022-02-24
Assignee
- INL - International Iberian Nanotechnology Laboratory (Braga, PT)
- Fsu Research Foundation, Inc. (Tallahassee, FL)
Inventors
- Junyuan XU (Braga, PT)
- Yury KOLENKO (Braga, PT)
- Dallas K. MANN (Tallahassee, FL, US)
- Michael Shatruk (Tallahassee, FL)
Cpc classification
C25B11/069
CHEMISTRY; METALLURGY
C25B11/075
CHEMISTRY; METALLURGY
Y02E60/36
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
C25B11/069
CHEMISTRY; METALLURGY
Abstract
The present invention relates to an electrode material for oxygen evolution reaction. The electrode material comprises crystal structures of AlM.sub.2B.sub.2, and crystal structures of [M2B2] and oxidised M, wherein M is selected from Fe, Mn, and Cr. The present invention further relates to an electrode for oxygen evolution reaction and a system for water electrolysis.
Claims
1. An electrode material for oxygen evolution reaction, the electrode material comprising crystal structures of AlM.sub.2B.sub.2, and crystal structures of [M.sub.2B.sub.2] and oxidised M, wherein M is selected from Fe, Mn, and Cr.
2. The electrode material according to claim 1, wherein the electrode material at least partially is in form of particles, having an extension from 30 nm to 3 000 nm, preferably 100 nm to 500 nm.
3. The electrode material according to claim 1, wherein the oxidised M is selected from the group consisting of M-oxide, M-oxyhydroxide, and M-hydroxide, or combinations thereof, preferably the oxidised M is M.sub.3O.sub.4, M.sub.2O.sub.3, or MO.sub.2.
4. The electrode material according to claim 1, wherein the oxidised M is in form of particles having an extension from 2 nm to 20 nm, positioned on a surface of, within, or between crystals of [M.sub.2B.sub.2] or AlM.sub.2B.sub.2.
5. The electrode material according to claim 1, wherein the AlM.sub.2B.sub.2 and the [M.sub.2B.sub.2] each are characterised by being in form of a layered crystalline structure.
6. The electrode material according to claim 1, wherein M is Fe.
7. An electrode for oxygen evolution reaction formed by a support structure and the electrode material according to claim 1, wherein the electrode material is provided as a coating on the support structure.
8. The electrode for oxygen evolution reaction according to claim 7, wherein the support structure is composed of metal, preferably porous metal or a metal structure of grid-type.
9. The electrode according to claim 8, wherein the support structure is composed of porous Nickel or porous Cobalt.
10. The electrode according to claim 7, wherein the electrode material has a density on the support structure in the range of 0.1-5 mg cm.sup.−2, preferably 2 mg cm.sup.2.
11. A system for water electrolysis comprising an anode and a cathode, wherein the anode is an electrode according to claim 7.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
DETAILED DESCRIPTION OF THE INVENTION
[0042] The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which preferred embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness, and fully convey the scope of the invention to the skilled person. Although individual features may be included in different embodiments, these may possibly be combined in other ways, and the inclusion in different embodiments does not imply that a combination of features is not feasible. In addition, singular references do not exclude a plurality. In the context of the present invention, the terms “a”, “an” does not preclude a plurality.
[0043] It shall be realised that the electrode material as used herein may be defined as a pre-catalyst material in the sense that it is in a form where at least part of the AlM.sub.2B.sub.2 has been converted to [M.sub.2B.sub.2] and oxidised M that the electrode material catalyses OER. It has been unexpectedly realised that AlM.sub.2B.sub.2 may be converted to [M.sub.2B.sub.2] and oxidised M, for example, during use of the electrode material under electrolytic conditions, thus converting the AlM.sub.2B.sub.2 to a material active for OER. Material comprising crystal structures of AlM.sub.2B.sub.2, wherein M is selected from Fe, Mn, and Cr, is referred to as electrode material herein. Further, [M.sub.2B.sub.2] refers to M.sub.2B.sub.2 as part of structures composed of units of [M.sub.2B.sub.2], such as for example crystal structures of [M.sub.2B.sub.2] units.
[0044] In
[0045] The electrode material 1 for oxygen evolution reaction comprising crystal structures of AlM.sub.2B.sub.2, may be a pre-catalyst or a pre-electrode material for oxygen evolution reaction comprising crystal structures of AlM.sub.2B.sub.2, wherein M is selected from Fe, Mn, and Cr.
[0046] Although not illustrated in
[0047] In
[0048] In
[0049] The support structure 6 may be composed of metal, such as Ni or Co, preferably porous metal or a metal structure of grid-type. With such a support structure 6, the coating 8 of electrode material 1 may be present within pores (not illustrated) of the support structure 6. For example, the electrode material 1 may have a density on the support structure 6 in the range of 0.1-5 mg cm.sup.−2, preferably 2 mg cm.sup.−2.
[0050] The combination of the electrode material 1 with a support structure 6 provides for a supported electrode or catalyst structure with accessible catalytic sites and having high accessible surface area. For reasons including the above, there is provided with embodiments of the present invention an electrode material which may be coated on a support structure forming a electrode that may function as an efficient OER electrocatalyst.
[0051] The electrode for oxygen evolution reaction may comprise an electrode material comprising AlM.sub.2B.sub.2 in form of particles having an extension or particle size, from 100 nm to 500 nm, wherein M is Fe, Cr or Mn, provided as a coating preferably having a density of 0.1-5 mg cm.sup.−2 on a support structure comprising porous metal, preferably Nickel or Cobalt. The electrode material of the electrode as provided may further comprise crystal structures of [M.sub.2B.sub.2] and M.sub.3O.sub.4; or crystal structures of [M.sub.2B.sub.2], and M.sub.3O.sub.4 may be formed before or during use of the electrode.
[0052] By way of examples, and not limitation, the following examples identify a variety of electrode materials pursuant to embodiments of the present invention. Although examples comprise M=Fe, Fe may be interchanged with Cr or Mn.
[0053] According to one example, the electrode material comprising AlFe.sub.2B.sub.2 has a layered crystal structure, which structure is illustrated in
[0054] According to embodiments, layers of [Fe.sub.2B.sub.2] function to serve as a precursor for Fe-based OER electrocatalyst. The electrode material comprising AlFe.sub.2B.sub.2 offers efficient OER with a low overpotential and remarkably high stability of the electrode material. The AlFe.sub.2B.sub.2 acts as a robust scaffold for in situ formation of catalytically active Fe.sub.3O.sub.4 nanoclusters on the surface of the [Fe.sub.2B.sub.2] layers. Catalytic performance, long-term stability and efficient synthesis suggest that this system may serve as an efficient and inexpensive OER catalyst, which may be made from abundant material.
[0055] Preparation of Electrode Material:
[0056] According to one example, an electrode material for oxygen evolution reaction according to embodiments, was manufactured according to the description below. It will be evident that electrodes from thus prepared electrode material coated on a porous support material provide for the desired OER.
[0057] Manufacturing of electrode material was performed in an argon-filled dry box (content of O.sub.2<0.5 ppm). Powders of aluminum (99.97%), iron (98%), crystalline boron (98%), and iron boride (FeB, 98%) were obtained from Alfa Aesar. The iron powder was additionally purified by heating in a flow of H.sub.2 gas at 500° C. for 5 h. The other materials were used as received.
[0058] Starting materials were mixed in a Al:Fe:B=3:2:2 ratio (a total weight of 0.35 g) and pressed into a pellet, which was arc-melted in an argon-filled glovebox. The pellet was remelted 4 times to achieve uniform melting. To maximize the sample's homogeneity, it was sealed in a silica tube under vacuum (˜10.sup.−5 torr) and annealed at 900° C. for 1 week.
[0059] Powder X-ray diffraction analysis (PXRD) revealed AlFe.sub.2B.sub.2 as the major phase with Al.sub.13Fe.sub.4 as minor byproduct. The byproduct was removed by HCl/water 1:1 vol/vol. It was observed that the electrode material also may be dissolved in dilute HCl, although slower than the impurity.
[0060] The, thus purified, electrode material was ball-milled at 1725 rpm for 1 h in an 8000M High-Energy Mixer/Mill (SPEX), using a stainless-steel ball-milling set. The milling was carried out under Ar to minimize surface oxidation. The PXRD of the ball-milled sample revealed broadening of diffraction peaks, in accord with the decreased particle size. No traces of impurity phases were observed, except for a minor peak of Al.sub.2O.sub.3 which would be dissolved for example by the basic conditions of electrochemical conditions.
[0061] Transmission electron microscopy (TEM) analysis (using JEM-ARM200F microscope with cold field-emission gun, probe and image aberration corrected, equipped with CENTURIO EDX detector and GIF Quantum) was used for particle analysis. TEM samples were prepared by crushing a sample of electrode material in an agate mortar in ethanol and depositing the obtained suspension on a Cu carbon holey grid. The TEM analysis showed that the particle sizes obtained from the ball-milling were in the range of approximately 30 to 500 nm. Larger and smaller particles of electrode material may be obtained by different conditions for ball-milling.
[0062] Electrode materials of AlCr.sub.2B.sub.2 and AlMn.sub.2B.sub.2 were also prepared:
[0063] AlCr.sub.2B.sub.2 was prepared by mixing the elements in a Al:Cr:B=30:1:1 ratio (a total weight of 1.0 g) and placing them into an alumina crucible, which was sealed in an evacuated silica tube. The mixture was heated to 1000° C. at 300° C./h, held at that temperature for 3 days, and cooled in 50° C. increments to room temperature. Once cooled, the product was treated with dilute HCl (1:1 vol/vol) for 10 min to eliminate the excess of Al. Prism-shaped crystals of AlCr.sub.2B.sub.2 could be selected from the product.
[0064] AlMn.sub.2B.sub.2 was synthesized by mixing elements in a Al:Mn:B=1.5:2:2 ratio (a total weight of 0.35 g). The mixture was pressed into a pellet and arc-melted multiple times to ensure uniform melting. The sample was sealed in an evacuated silica tube and annealed at 800° C. for 2 weeks. After cooling down to room temperature, the sample was ground and subjected to PXRD, which revealed AlMn.sub.2B.sub.2 as the major phase and Al.sub.10Mn.sub.3 as a minor byproduct (<5%).sub..
[0065] Preparation of Electrode:
[0066] The following is one example of preparing an electrode, according to embodiments, of the ball-milled electrode material. The ball-milled electrode material consisting of AlFe.sub.2B.sub.2 was converted into an electrode ink by ultrasonically dispersing 5 mg of the electrode material in 1000 μL of ethanol containing 50 μL of a Nafion solution (Sigma-Aldrich, 5 wt. %). To prepare an electrode for catalytic tests, 200 μL of the ink was loaded on a Ni foam (Heze Jiaotong, 110 pores per inch, 0.3 mm thick, cleaned by ultrasonication in 6 M HCl) with an exposed area of 1.0 cm.sup.2, leading to a loading density of approximately 1.0 mg cm.sup.−2, followed by drying under ambient conditions. The result was an example of an electrode for OER formed by a support structure comprising porous Nickel and an electrode material comprising AlFe.sub.2B.sub.2 provided as a coating on the support structure. The electrode material of the coating comprises particles resulting from the ball-milling.
[0067] In alternative experiments, the support structure may be for example in form of a grid. According to other examples, alternative metals, M, were used for the electrode material preparation, for example Cr.
[0068] Electrochemical Measurements:
[0069] The electrode prepared according to the above example, was used and verified according to the following one example. Electrochemical measurements were conducted at 25° C., using a Biologic VMP-3 potentiostat/galvanostat. The OER performance of various electrodes, including the one prepared according to the above, were evaluated in a three-electrode system using 1.0 M KOH electrolyte, in which the catalytic electrode, the saturated calomel electrode (SCE), and a Pt wire served as the working, reference, and counter electrodes, respectively. Prior to each measurement, the SCE electrode was calibrated in Ar/H.sub.2-saturated 0.5 M H.sub.2SO.sub.4 solution, using a clean Pt wire as the working electrode. Unless stated otherwise, all potentials according to the present invention were converted to a reversible hydrogen electrode (RHE) reference scale according to the following equation: E.sub.RHE=E.sub.SCE+0.059 pH+0.241. An iR-correction of 85% was applied in the polarization experiments to compensate for the voltage drop between the reference and working electrodes, which was evaluated by a single-point high-frequency impedance measurement. OER anodic polarization curves were recorded with a scan rate of 5 mV s.sup.−1 in the range from 1.0 to 1.7 V vs. RHE. Impedance spectroscopy measurements were carried out at the overpotential of 0.26 V in the frequency range from 10.sup.5 to 10.sup.−2 Hz with a 10 mV sinusoidal perturbation. The catalytic stability of the electrodes was evaluated as a function of time at a constant current density of 10 mA cm.sup.−2.
[0070] According to the example, current densities of 10, 100, and 300 mA cm.sup.−2 were achieved at remarkably low overpotentials (η) of only 240, 290, and 320 mV, respectively.
[0071] Upon examination of the catalyst's stability plot, with reference to
[0072] Elemental mapping of the ball-milled sample prior to catalysis showed presence of a thin oxide layer, which indicates minor oxidation and the presence Al.sub.2O.sub.3. Activated sample of the electrode material comprising AlFe.sub.2B.sub.2, obtained after 20 initial OER cycles, appeared much more heterogeneous. This sample clearly reveals the formation of core-shell particles. The development of the shell structure in the electrocatalytically activated sample is illustrated
[0073] Electron energy loss spectroscopy (EELS) was used to probe the changes in the nature of the Fe sites during OER and to confirm the presence and localization of boron, which is difficult to detect by EDX spectroscopy. It may be observed that B is consistently present in the core-shell nanoparticles of the electrode material comprising AlFe.sub.2B.sub.2, along with Fe. Taking into account the EDX results and combining them with the EELS data, it may be concluded that these particles consist of AlFe.sub.2B.sub.2 core shelled with a layer of iron oxide. Analysis of the EELS data indicates that prior to catalytic testing the AlFe.sub.2B.sub.2 particles mainly contain Fe.sup.0 sites, with minor Fe.sup.3+ impurities. After activation, the thick oxide shell appears to be magnetite, Fe.sub.3O.sub.4. This phase may be distinguished from α-Fe.sub.2O.sub.3 and FeO by examining the iron L-edge and oxygen K-edge EELS fine structure observed in the energy regions around 705-725 eV and 530-570 eV, respectively, which is shown in
[0074] Based on results above, it may be concluded that the OER performance by AlFe.sub.2B.sub.2 is, at least in part, due to partial etching of Al from the structure, followed by the surface oxidation of the exposed [Fe.sub.2B.sub.2] layers, as reflected by the following idealized reaction sequence:
2AlFe.sub.2B.sub.2+2KOH+6H.sub.2O=2K[Al(OH).sub.4]+4“FeB”+3H.sub.2,
12“FeB”+6KOH+17O.sub.2=3K.sub.2B.sub.4O.sub.7+4Fe.sub.3O.sub.4+3H.sub.2O,
wherein “FeB” stands for the modified AlFe.sub.2B.sub.2 with partially etched Al layers. Thus, AlFe.sub.2B.sub.2 acts as a pre-catalyst, with the [Fe.sub.2B.sub.2] layers providing a robust support for in situ generated Fe.sub.3O.sub.4 nanoclusters. Hence,
[0075] In summary, the electrode material according to embodiments serves as an excellent OER pre-catalyst, maintaining high electrocatalytic activity for more than 10 days under alkali conditions. The present invention is not limited to exemplified electrode material comprising AlFe.sub.2B.sub.2, in fact other AlM.sub.2B.sub.2, which are isostructural to AlFe.sub.2B.sub.2, wherein M may be Cr or Mn, are also possible.
TABLE-US-00001 TABLE 1 Distances and integral crystal orbital Hamilton population (—ICOHP) values calculated for the five shortest interatomic contacts in the structure of AlFe.sub.2B.sub.2. Bond Distance (Å) —ICOHP (eV/bond) B—B 1.605 5.13 Al—Fe 2.622 1.02 Al—B 2.430 1.06 2.048 2.75 Al—B 2.199 2.15
[0076] The person skilled in the art realizes that the present inventive concept by no means is limited to the preferred variants described above. On the contrary, various modifications, variations and equivalents are possible within the scope of the appended claims.
Itemized List of Embodiments
[0077] 1. An electrode material for oxygen evolution reaction, the electrode material comprising crystal structures of AlM.sub.2B.sub.2, wherein M is selected from Fe, Mn, and Cr.
2. The electrode material according to item 1, wherein the electrode material at least partially is in form of particles, having a dimension from 30 nm to 3 000 nm, preferably 100 nm to 500 nm.
3. The electrode material according to item 2, wherein the electrode material further comprising crystal structures of [M.sub.2B.sub.2], and oxidised M.
4. The electrode material according to item 3, wherein the oxidised M is selected from the group consisting of M-oxide, M-oxyhydroxide, and M-hydroxide, or combinations thereof, preferably the oxidised M is M.sub.3O.sub.4, M.sub.2O.sub.3, or MO.sub.2.
5. The electrode material according to item 3 or 4, wherein the oxidised M is in form of particles having a dimension from 2 nm to 20 nm, positioned on a surface of, within, or between crystals of [M.sub.2B.sub.2] or AlM.sub.2B.sub.2.
6. The electrode material according to any one of items 3 to 5, wherein the AlM.sub.2B.sub.2 and the [M.sub.2B.sub.2] each are characterised by being in form of a layered crystalline structure.
7. The electrode material according to anyone of items 1 to 6, wherein M is Fe.
8. An electrode for oxygen evolution reaction formed by a support structure and the electrode material according to anyone of items 1-7, wherein the electrode material is provided as a coating on the support structure.
9. The electrode for oxygen evolution reaction according to item 8, wherein the support structure is composed of metal, preferably porous metal or a metal structure of grid-type.
10. The electrode according to item 9, wherein the support structure is composed of porous Nickel or porous Cobalt.
11. The electrode according to any one of items 8 to 10, wherein the electrode material has a density on the support structure in the range of 0.1-5 mg cm.sup.−2, preferably 2 mg cm.sup.−2.
12. A system for water electrolysis comprising an anode and a cathode, wherein the anode is an electrode according to items 8-11.