Method for Converting Carbon Dioxide (CO2) into CO by an Electrolysis Reaction
20220056602 · 2022-02-24
Inventors
- Marc Fontecave (Saint Ismier, FR)
- Victor Mougel (Zurich, CH)
- David Wakerley (Sain-Jean-De-Luz, FR)
- Sarah Lamaison (Saint Jean-De-Luz, FR)
Cpc classification
C25B11/091
CHEMISTRY; METALLURGY
Y02P20/133
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C25B11/055
CHEMISTRY; METALLURGY
C25B11/052
CHEMISTRY; METALLURGY
Y02E60/36
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C25B9/23
CHEMISTRY; METALLURGY
International classification
Abstract
The present invention relates to an electrode comprising a metal deposit of zinc and silver, a process for preparing such an electrode, an electrolysis device comprising such an electrode and a method for CO.sub.2 electroreduction to CO using such an electrode as a cathode.
Claims
1. An electrode comprising an electrically conductive support of which at least a part of the surface is covered by a metal deposit of zinc and silver, wherein said metal deposit has a specific surface area greater than or equal to 0.1 m.sup.2.Math.g.sup.−1.
2. The electrode according to claim 1, wherein the electrically conductive support comprises an electrically conductive material selected from the group consisting of a metal; a metal oxide; a metal sulfide; carbon; a polymer intrinsically electrically conductive or made conductive by a coating with a film of conductive material; a semiconductor; and a mixture thereof; and optionally wherein the electrode has been submitted to a treatment to modify its conductivity; a treatment to modify its hydrophobicity, or a combination thereof.
3. The electrode according to claim 1, wherein the metal deposit has a specific surface area between 0.1 and 500 m.sup.2.Math.g.sup.−1.
4. The electrode according to claim 1, wherein the metal deposit comprises at least 1 wt % of one or several phases of an alloy of zinc and silver.
5. The electrode according to claim 1, wherein the metal deposit has a thickness comprised between 1 μm and 500 μm.
6. The electrode according to claim 1, wherein the metal deposit has a porous structure with an average pore size of between 1 μm and 500 μm.
7. A process for preparing an electrode according to claim 1 comprising the following successive steps: (i) providing an electrically conductive support; (ii) immersing said electrically conductive support at least partially in an acidic aqueous solution containing ions of zinc and ions of silver; and (iii) applying a current or a potential between the electrically conductive support and a second electrode in order to form a metal deposit of zinc and silver on the electrically conductive support, so as to have a current density equal to or less than −0.1 A.Math.cm.sup.−2 between the electrically conductive support and a second electrode.
8. The process according to claim 7, wherein the acidic aqueous solution containing ions of zinc and ions of silver is an acidic aqueous solution containing: a salt of zinc; an oxidised zinc species; a Zn(OH).sup.3−-based salt; a Zn(OH).sub.4.sup.2−-based salt; a ZnO.sub.2.sup.2−-based salt; or a mixture thereof; a salt of silver; an oxidised species of silver; or a mixture thereof.
9. The process according to claim 7, wherein the metal deposit of zinc and silver is removed from the electrically conductive support and applied on a second electrically conductive support.
10. An electrolysis device comprising an electrode according to claim 1.
11. The electrolysis device according to claim 10, coupled to a source of an electrical energy.
12. A method for converting carbon dioxide (CO.sub.2) into CO comprising the following steps: a) providing an electrolysis device comprising an anode and a cathode, wherein said cathode is an electrode according to claim 1; b) exposing the cathode of said electrolysis device to a gaseous or liquid CO.sub.2-containing composition; c) applying an electrical current or a potential between the anode and the cathode in order to reduce the carbon dioxide into CO.
13. The method according to claim 12, being performed under a CO.sub.2 pressure of from 100 to 100000 kPa.
14. The method according to claim 12, being performed at a temperature from 10 to 100° C.
15. The method according to claim 12, wherein the gaseous or liquid CO.sub.2-containing composition is a CO.sub.2-containing aqueous catholyte solution or a gaseous CO.sub.2-containing composition.
16. The electrode according to claim 2, wherein the carbon is in the form of carbon felt, graphite, vitreous carbon, carbon nanofibers, carbon nanotubes, carbon black, boron-doped diamond, any form of gas diffusion layer (GDL) with or without microporous layer.
17. The electrode according to claim 2, wherein the metal deposit has a specific surface area between 1 and 25 m.sup.2.Math.g.sup.−1.
18. The electrode according to claim 4, wherein the one or several phases of an alloy of zinc and silver is a phase Ag.sub.0.13Zn.sub.0.87.
19. The process according to claim 7, wherein the current density between the electrically conductive support and the second electrode is between −5 A.Math.cm.sup.−2 and −0.1 A.Math.cm.sup.−2.
20. The method according to claim 12, being performed under a CO.sub.2 pressure of from 100 to 1000 kPa.
Description
FIGURES
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EXAMPLES
Electrode Preparation
[0176] Unless stated otherwise, electrodes were prepared on 1 cm.sup.2 Zn foil (GoodFellow, 99.99+%, 1 mm) successively polished by P1200, and P2400 emery paper followed by sonication in water before deposition. Each electrode was then immersed in a 1.5 M H.sub.2SO.sub.4 aqueous solution of 0.2 M metal salts apportioned between X % AgNO.sub.3 and (100−X) % ZnSO.sub.4 with X % varying between 0% and 10% depending on the targeted Ag content and exposed to −4 A.Math.cm.sup.−2 for 30 s (unless stated otherwise) using a three-electrode set-up with an Ag/AgCl (KC sat.) reference and Pt counter. In each case the electrode was immediately rinsed with milliQ water and air-dried after deposition. AgNO.sub.3 (99.9999%) and H.sub.2SO.sub.4 (99.8%), were purchased from Sigma-Aldrich and used without further purification. ZnSO.sub.4.7H.sub.2O (99.5%) was purchased from Roth chemicals.
Structure Characterisation
[0177] Imaging and Energy dispersive X-Ray spectrometry (EDX) were performed on a SU-70 Hitachi FEGSEM fitted with an X-Max 50 mm.sup.2 Oxford EDX spectrometer. The imaging setup was 5 kV in order to observe surface features. Setup for quantitative analysis and mapping was 15 kV. Standards used as a reference for this voltage were purchased at Geller microanalytical laboratory (Boston, Mass.). Volume analysed at this voltage is approximatively a sphere with diameter of −700 nm. This value was calculated with Single Scattering Monte Carlo Simulation. Transmission electron microscopy images and chemical maps were acquired with a Jeol 2100F microscope operated at 200 kV. Chemical maps were acquired in STEM mode with the same microscope, equipped with Jeol system for X-ray detection and cartography. The elemental composition of the metallic electrodes was probed with ICP-AES in a ThermoFisher iCAP 6000 device after gently scratching the deposited powders from their Zn-plate support with a plastic blade and subsequently dissolving the metallic structures in 20% HNO.sub.3 (Sigma-Aldrich, 65%).
[0178] Surface areas were obtained from the analysis of Kr sorption isotherms measured on a BelSorp Max set-up at 77 K. Prior to the measurement, samples were treated under vacuum at 130° C. during at least 7 h. Surface areas were estimated using the BET model (Kr cross-sectional area 0.210 nm.sup.2). The specific surface area value derived from BET measurement, reported in m.sup.2.Math.g.sup.−1 was converted, for convenience, to a physical surface area in cm.sup.2.sub.phys.Math.cm.sup.−2.sub.geo by multiplying it by the mass of deposited electrode onto the 1 cm.sup.2 flat Zn support.
[0179] Powder X-ray diffraction (PXRD) measurements were performed in Bragg-Brentano geometry using a BRUKER D8 Advance diffractometer with Cu Kα radiation (λKα1-1.54056 Å, λKα2-1.54439 Å) and a Lynxeye XE detector.
[0180] The electrochemically active (‘echem’) surface area available per cm.sup.2 of flat (‘geo’) electrode was determined using a double layer capacitance measurement technique. This capacitance is determined as the slope of the linear relationship between the widths of cyclic voltammograms obtained at a potential at which no faradaic phenomenon occurs and the scan rates used to perform the cyclic voltammogram. Such experiments were led in CO.sub.2-saturated 0.1 M CsHCO.sub.3 to which an 85%-iR-correction was applied, just after electrolysis in order to get the most realistic value of the operando electrochemically active surface area.
Electrochemical Performance Testing
[0181] Electrocatalytic measurements were carried out using a Bio-logic SP300 potentiostat. A H-type cell was used with the two compartments being separated by a bipolar exchange membrane (AMV Selemion™, ACG Engineering) with an inter-electrode distance of 6 cm between the working and Pt counter and an Ag/AgCl reference (saturated KCl) placed at 0.5 cm from the working. 0.1 M CsHCO.sub.3 (Sigma-Aldrich, 99.9%) aqueous solution was used as both anolyte and catholyte, the latter being CO.sub.2-saturated preceding the experiment (CO.sub.2, Linde, HiQ 5.2) until the catholyte pH reach 6.8. During the electrolysis, CO.sub.2 was constantly bubbled at 20 mL.Math.min.sup.−1 through a frit at the bottom of the cathodic chamber and generated gaseous products and excess CO.sub.2 were flowed to the gaseous inlet of a gas chromatograph for online measurement. Potentials are reported against the Reversible Hydrogen Electrode (RHE) according to the relationship E vs. RHE=E vs. Ag/AgCl+0.197+0.059*pH.
Products Characterisation
[0182] H.sub.2 and gaseous CO.sub.2 reduction products were analysed by gas chromatography (GC, Multi-Gas Analyser #5 SRI Instruments), equipped with Haysep D and MoleSieve 5A columns, thermal conductivity detector (TCD) and flame ionisation detector (FID) with methaniser using Argon as a carrier gas. GC was calibrated by using a standard gas mixture containing 2500 ppm of H.sub.2, CO, CH.sub.4, C.sub.2H.sub.4, C.sub.2H.sub.6, C.sub.3H.sub.6, C.sub.3H.sub.8, C.sub.4H.sub.8 and C.sub.4H.sub.10 in CO.sub.2 (Messer). The liquid phase products were quantified using ionic exchange chromatography (for oxalate −883 Basic IC, Metrohm) and NMR spectroscopy (Bruker AVANCE III 300 spectrometer).
Example 1: Preparation and Characterization of a Range of Ag-Doped Zn Electrodes
[0183] The general conditions mentioned above for electrode preparation were used to generate a range of Ag-doped Zn electrodes fabricated by varying the precursor Ag.sup.+ concentration. The so-generated Ag—Zn electrodes will be referred to, hereafter, as Y %-Ag-doped Zn electrodes where Y % is the incorporated atomic % Ag determined by ICP-AES (rounded to the decimal) taken equal to 1.0%, 1.9%, 5.6%, 9.4% or 20.1% (Table 1).
[0184] Scanning electron microscopy (SEM) revealed that even at the lowest % Ag (1.0%), high-surface-area microporous dendritic structures were attained, offering greatly improved structuration over the stacked configuration of pure Zn (
TABLE-US-00001 TABLE 1 Complete characterisation of the Ag-doped Zn electrodes deposited with increasing % Ag Pre- Incor- BET cursor porated specific % % surface Deposited BET SA ECSA Thick- [Ag.sup.+] Ag area mass [cm.sup.2.sub.phys .Math. [cm.sup.2.sub.echem .Math. ness [%] [%].sup.a) [m.sup.2 .Math. g.sup.−1].sup.b) [mg .Math. g.sup.−2].sup.c) cm.sup.−2.sub.geo].sup.d) cm.sup.−2.sub.geo].sup.e) [μm].sup.f) 0.5 1.0 NA 10.4 NA 17.17 22 1 1.9 1.57 11.2 176 38.16 77 3 5.6 6.13 13 797 84.90 128 5 9.4 9.07 13.1 1188 121.7 126 10 20.1 22.7 13.8 3133 349.0 203 .sup.a)determined by Inductively coupled plasma-atomic emission spectroscopy (ICP-AES). .sup.b)specific surface area determined by Kr-adsorption measurements and BET analysis. .sup.c)determined by weighing the electrode before and after deposition. .sup.d)BET SA corresponds to the physical (‘phys’) surface area deposited per cm.sup.2 of flat (‘geo’) electrode: it is calculated by multiplying the BET specific surface area by the mass of deposited electrode. .sup.e)electrochemically active (‘echenn’) surface area available per cm.sup.2 of flat (‘geo’) electrode determined by double layer capacitance measurements. .sup.f)thickness determined using 45°-tilted SEM of the electrode cross section.
[0185] The alloyed nature of the Ag-doped Zn electrodes was proven by High Resolution-Transmission Electron Microscopy (HR-TEM) combined with Scanning TEM—Energy-Dispersive X-ray Spectroscopy (STEM-EDXS) elemental mapping, which showed a homogeneous distribution of Ag and Zn within the structures at the nanoscale (
[0186] Powder X-ray Diffraction (PXRD) on the powder recovered from the electrodes, revealed the presence of two sets of peaks that can be indexed in the hexagonal P6.sub.3/mmc space group (
[0187] The surface and near-surface composition (up to a depth of 526 nm) of each electrode was investigated by X-ray photoelectron spectroscopy (XPS) and 15 kV SEM-XEDS respectively (
Example 2: Electrocatalytic Performance of the 1.9%-Ag-Doped Zn Electrode
[0188] Electrochemical studies were undertaken in a two-compartment H-cell separated by a bipolar membrane using 0.1 M CsHCO.sub.3 as an electrolyte. The cathodic compartment was CO.sub.2-saturated beforehand and CO.sub.2 was continuously flowed at 20 mL.Math.min.sup.−1 throughout the electrolysis. Products were analysed by online gas chromatography (GC) and .sup.1H-NMR after each controlled potential electrolysis (CPE).
[0189] The potential-dependent activity of the 1.9%-Ag-doped Zn electrode was first investigated (
Example 3: Electrocatalytic Performance of the Ag-Doped Zn Electrodes—Influence of Ag Content
[0190] Further electrochemical analyses were performed to establish the influence of Ag content on the corresponding Ag-doped Zn electrodes. Analysis of the product distribution showed that all electrodes generated CO as the major product (
[0191]
Example 4: Electrocatalytic Performance of Ag-Doped Zn Electrodes—Influence of Thickness
[0192] 1.9%-Ag-doped Zn electrodes were prepared with varying thicknesses between 43 μm and 288 μm with otherwise identical nanostructures (confirmed by specific surface area analysis, Table 2).
TABLE-US-00002 TABLE 2 Complete characterisation of the 1.9%-Ag-doped Zn electrodes deposited with increasing deposition time BET specific Deposited Deposition surface mass BET SA ECSA time area [mg .Math. [cm.sup.2.sub.phys .Math. [cm.sup.2.sub.echem .Math. Thickness [s].sup.a) [m.sup.2 .Math. g.sup.−1].sup.b) cm.sup.−2].sup.c) cm.sup.−2.sub.geo].sup.d) cm.sup.−2.sub.geo].sup.e) [μm].sup.f) 15 NA 6.2 NA 24.3 43 30 1.57 12.3 193 38.9 77 60 1.85 24.1 445 58.6 156 90 2.44 33.2 810 57.5 268 .sup.a)deposition carried out at −4 A cm.sup.−2. .sup.b)specific surface area determined by Kr-adsorption measurements and BET analysis. .sup.c)determined by weighing the electrode before and after deposition. .sup.d)BET SA corresponds to the physical (‘phys’) surface area deposited per cm.sup.2 of flat (‘geo’) electrode: it is calculated by multiplying the BET specific surface area by the mass of deposited electrode. .sup.e)electrochemically active (‘echem’) surface area available per cm.sup.2 of flat (‘geo’) electrode determined by double layer capacitance measurements. .sup.f)thickness determined using 45°-tilted SEM of the electrode cross section.
[0193] This was achieved by varying the electrode deposition time from 15 to 90 s in identical electrodeposition conditions. Analysis of their electrocatalytic activity revealed that little increase in j.sub.CO was seen, indicating that electrodes above 43 μm-thick contain extra material that does not significantly add to the overall activity (
Example 5: Electrocatalytic Performance of Ag-Doped Zn Electrodes—Influence of Co.SUB.2 .Pressure
[0194] The most restrictive parameter of CO.sub.2 mass transport is its aqueous solubility posing a significant strain on the electrocatalytic performance of the Ag-doped Zn electrodes presented herein. This was confirmed by performing CO.sub.2-electrocatalytic reduction at increased CO.sub.2 pressure. The 9.4%-Ag-doped Zn electrode was chosen for this experiment, since it exhibited the ‘j.sub.CO-1 bar’ plateau at a low overpotential. The experiment was carried out in a one-compartment high-pressure reactor with a graphite counter electrode in order to avoid the production of O.sub.2, otherwise preferentially reduced on the cathode at the expense of CO.sub.2-reduction efficiency. Three CO.sub.2 pressures were tested (1, 3 and 6 bars) while passing a constant current density (j.sub.total) of −200 mA.Math.cm.sup.−2. At 1 bar, the applied −200 mA.Math.cm.sup.−2 of current was mostly expended on H.sub.2 evolution (
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