PRESS MACHINE EXECUTION SYSTEM

Abstract

A press machine is provided. Two vertical hydraulic cylinders are arranged on an upper beam plate of a press machine body, and the two hydraulic cylinders correspond to workbenches at corresponding positions in a one-to-one correspondence, constituting left and right working units, and a common mechanical drive unit and a common hydraulic drive unit are set for the left and right working units. The mechanical driving unit is composed of a driving motor through an electromagnetic clutch, an electromagnetic brake and lead screw nut driving mechanism driven by a gear pair. According to the load profiles during the working process of hydraulic press machine, the mechanical driving unit or the hydraulic driving unit are selected to provide energy for the two working units. A control method for the press machine, a press machine execution system and a control method for the press machine execution system are further involved.

Claims

1. A mechanical-hydraulic hybrid double-station press machine execution system, wherein two vertical hydraulic cylinders are arranged in one press machine body, and the two hydraulic cylinders correspond to workbenches at corresponding positions in a one-to-one correspondence, constituting left and right working units; a mechanical drive unit and a hydraulic drive unit are used to drive the left and right working units; the mechanical drive unit and moveable parts of two hydraulic cylinders form a linkage structure outside a cylinder body through a mechanical transmission structure, and using the mechanical drive unit, the two hydraulic cylinders are electrically driven and reversely move; the two hydraulic cylinders are a first hydraulic cylinder (111) and a second hydraulic cylinder (112) respectively, which are symmetrically fixed to the press machine body in a left-right direction and are in the same vertical plane, and at a position between the first hydraulic cylinder (111) and the second hydraulic cylinder (112), a gear rack transmission mechanism driven by an electric motor (1116) through an electromagnetic clutch (1114) and an electromagnetic brake (1112) is provided; the gear rack transmission mechanism has a sun gear (119) and a first rack (117) and a second rack (118) which are respectively arranged on right and left sides of the sun gear, the first rack (117) and the second rack (118) move synchronously in a vertical and reverse direction by rotating the sun gear (119); the first rack (117) and the moveable part outside a body of the first hydraulic cylinder (111) constitute a linkage structure through a first link rod, and the second rack (118) and the moveable part outside of a body of the second hydraulic cylinder (112) constitute a linkage structure through a second link rod, thereby the mechanical drive unit is formed.

2. The machine-hydraulic hybrid double-station press machine execution system according to claim 1, wherein in the gear rack transmission mechanism, a gear shaft (1110) is supported by a bearing (1111), the bearing (1111) is fixed to the press machine body by a bearing support bracket (1113); the electric motor (1116) and the electromagnetic brake (1112) are respectively located at both ends of the gear shaft (1110); the gear shaft (1110) is driven to rotate by the electric motor (1116) and braked by the electromagnetic brake (1112); the electromagnetic clutch (1114) is arranged on the gear shaft (1110) between the electric motor (1116) and the sun gear (119).

3. A control method for the mechanical-hydraulic hybrid double-station press machine execution system according to claim 2, wherein fast falling is implemented as follows: for the first hydraulic cylinder (111): the electromagnetic brake (1112) is kept in a disconnected state, the electromagnetic clutch (1114) is turned on, the electric motor (1116) is controlled to rotate counterclockwise, the first rack (117) move vertically downward to move the moveable part of the first hydraulic cylinder (111) downward, the low-pressure oil in a hydraulic system is controlled to enter the upper chamber of the first hydraulic cylinder (111) from the upper chamber port of the first hydraulic cylinder (111), thereby achieving fast falling of the first hydraulic cylinder (111); meanwhile, the second rack (118) moves vertically upward to move the moveable part of the second hydraulic cylinder (112) upward, a hydraulic oil in an upper chamber of the second hydraulic cylinder (112) enters the hydraulic system from the upper chamber port of the second hydraulic cylinder (112), thereby achieving fast rising of the second hydraulic cylinder (112); for the second hydraulic cylinder (112): the electromagnetic brake (1112) is kept in a disconnected state, the electromagnetic clutch (1114) is turned on, the electric motor (1116) is controlled to rotate clockwise, and the second rack (118) moves vertically downward to move the moveable part of the second hydraulic cylinder (112) downward, the low-pressure oil in the hydraulic system is controlled to enter the upper chamber of the second hydraulic cylinder (112) from the upper chamber port of the second hydraulic cylinder (112), thereby achieving fast falling of the second hydraulic cylinder (112); meanwhile, the first rack (117) moves vertically upward to move the moveable part of the first hydraulic cylinder (111) upward, and the hydraulic oil in the upper chamber of the first hydraulic cylinder (111) enters the hydraulic system from the upper chamber port (113) of the first hydraulic cylinder, thereby achieving fast rising of the first hydraulic cylinder (111).

4. The control method according to claim 3, wherein the pressing is implemented as follows: for the first hydraulic cylinder (111): when fast falling of the first hydraulic cylinder (111) is completed, both the electromagnetic brake (1112) and the electromagnetic clutch (1114) are controlled to be disconnected, and a high-pressure oil in the hydraulic system is controlled to enter the upper chamber of the first hydraulic cylinder (111) from the upper chamber port of the first hydraulic cylinder (111), the moveable part of the first hydraulic cylinder (111) moves downward, and the high-pressure oil of the upper chamber of the first hydraulic cylinder (111) leaking through the piston of the first hydraulic cylinder (111) returns to the hydraulic system through the lower chamber port of the first hydraulic cylinder (111), thereby achieving the pressing of the first hydraulic cylinder (111); meanwhile, the first rack (117) moves downward to move the second rack (118) upward through the gear (119), so that the moveable part of the second hydraulic cylinder (112) moves upward by the moving of the second rack (118), the hydraulic oil in the upper chamber of the second hydraulic cylinder (112) enters the hydraulic system from the upper chamber port of the second hydraulic cylinder (112), thereby achieving slow rising of the second hydraulic cylinder (112); for the second hydraulic cylinder (112): when fast falling of the second hydraulic cylinder (112) is completed, both the electromagnetic brake (1112) and the electromagnetic clutch (1114) are controlled to be disconnected, and the high-pressure oil in the hydraulic system is controlled to enter the upper chamber of the second hydraulic cylinder (112) from the upper chamber port of the second hydraulic cylinder (112), the moveable part of the second hydraulic cylinder (112) moves downward, and the high-pressure oil of the upper chamber of the second hydraulic cylinder (112) leaking through the piston of the second hydraulic cylinder (112) returns to the hydraulic system through the lower chamber port of the second hydraulic cylinder (112), thereby achieving the pressing of the second hydraulic cylinder (112); meanwhile, the second rack (118) moves downward, and the first rack (117) moves upward by the gear (119), so that the moveable part of the first hydraulic cylinder (111) moves upward by the moving of the first rack (117), the hydraulic oil in the upper chamber of the first hydraulic cylinder (111) enters the hydraulic system from the upper chamber port of the first hydraulic cylinder (111), thereby achieving slow rising of the first hydraulic cylinder (111).

5. The control method according to claim 3, wherein the braking process is implemented as follows: for the first hydraulic cylinder (111), when the moveable part of the first hydraulic cylinder (111) falls to a set position, the upper chamber oil inlet of the first hydraulic cylinder (111) is shut off, and the electromagnetic brake (1112) is controlled in the braking state, so that the sun gear (119) is braked by the electromagnetic brake (1112), the moveable part of the first hydraulic cylinder (111) is braked at the set position using the first rack (117), and meanwhile, the moveable part of the second hydraulic cylinder (112) is braked at a corresponding position using the second rack (118); for the second hydraulic cylinder (112), when the moveable part of the second hydraulic cylinder (112) falls to a set position, the upper chamber oil inlet of the second hydraulic cylinder (111) is shut off, the electromagnetic brake (1112) is controlled in the braking state, so that the sun gear (119) is braked by the electromagnetic brake (1112), the moveable part of the second hydraulic cylinder (112) is braked at the set position using the second rack (118), and meanwhile, the moveable part of the first hydraulic cylinder (111) is braked at a corresponding position using the first rack (117).

6. The control method according to claim 4, wherein a braking process is implemented as follows: for the first hydraulic cylinder (111), when the moveable part of the first hydraulic cylinder (111) falls to a set position, the upper chamber oil inlet of the first hydraulic cylinder (111) is shut off, and the electromagnetic brake (1112) is controlled in the braking state, so that the sun gear (119) is braked by the electromagnetic brake (1112), the moveable part of the first hydraulic cylinder (111) is braked at the set position using the first rack (117), and meanwhile, the moveable part of the second hydraulic cylinder (112) is braked at a corresponding position using the second rack (118); for the second hydraulic cylinder (112), when the moveable part of the second hydraulic cylinder (112) falls to a set position, the upper chamber oil inlet of the second hydraulic cylinder (111) is shut off, the electromagnetic brake (1112) is controlled in the braking state, so that the sun gear (119) is braked by the electromagnetic brake (1112), the moveable part of the second hydraulic cylinder (112) is braked at the set position using the second rack (118), and meanwhile, the moveable part of the first hydraulic cylinder (111) is braked at a corresponding position using the first rack (117).

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0050] FIG. 1 is a schematic diagram showing the external structure of the electro-hydraulic hybrid press machine according to embodiment 1;

[0051] FIG. 2 is a schematic diagram showing the internal structure of the electrohydraulic hybrid press machine according to embodiment 1;

[0052] FIG. 3 is a schematic diagram of an execution system according to embodiment 2;

[0053] and

[0054] FIG. 4 is a schematic structural diagram of a mechanical synchronization and a mechanical mechanism according to embodiment 2.

[0055] The labels in FIG. 1 and FIG. 2: 1, body of the electro-hydraulic hybrid press; 2, upper beam plate; 3, first hydraulic cylinder; 3a, moveable part of first hydraulic cylinder; 4, second hydraulic cylinder; 4a, moveable part of second hydraulic cylinder; 5, first meshing gear; 6, second meshing gear; 7, first lead screw; 8, second lead screw; 9, transmission gear; 10, gear shaft; 11, electromagnetic brake; 12, electromagnetic clutch; 13, driving motor; 14, support plate; 15, first workbench; 16, second workbench; 17, lead screw bracket; 18, upper chamber port of first hydraulic cylinder; 19, upper chamber port of second hydraulic cylinder; 20, lower chamber port of first hydraulic cylinder; 21, lower chamber port of second hydraulic cylinder; 22, oil tank; 23, power motor; 24, hydraulic pump; 25, tank cap; 26a, first oil inlet branch pipe; 26b, second oil inlet branch pipe; 27, three-position four-way electromagnetic directional valve; 28, oil inlet of the main pipe; 29, overflow valve; 30, oil returning main pipe.

[0056] The labels in FIG. 3 and FIG. 4: 111, first hydraulic cylinder; 111a, moveable part first hydraulic cylinder; 111b, first hydraulic cylinder piston; 112, second hydraulic cylinder; 112a, moveable part of second hydraulic cylinder; 112b, second hydraulic cylinder piston; 113, upper chamber port of first hydraulic cylinder; 114, upper chamber port of second hydraulic cylinder; 115, lower chamber port of first hydraulic cylinder; 116, lower chamber port of second hydraulic cylinder; 117, first rack; 118, second rack; 119, sun gear; 1110, gear shaft; 1111, bearing; 1112, electromagnetic brake; 1112a, first end surface of electromagnetic brake; 1112b, second end surface of electromagnetic brake; 1113, bearing support bracket; 1114, electromagnetic clutch; 1114a, first end surface of electromagnetic clutch; 1114b, second end surface of electromagnetic clutch; 1115, electric motor bracket; 1116, electric motor.

DETAILED DESCRIPTION OF THE EMBODIMENTS

Embodiment 1

[0057] In the present embodiment, in the electro-hydraulic hybrid press machine, two vertical hydraulic cylinders are arranged into one press body, and the two hydraulic cylinders correspond one-to-one correspondence to workbenches at corresponding positions, constituting left and right working units; a common mechanical drive unit and a common hydraulic drive unit are set for the left and right working units; the mechanical drive unit and moveable parts of two hydraulic cylinders form a linkage structure outside the cylinder body through a mechanical transmission structure, and the two hydraulic cylinders are electrically driven and reversely linked using the mechanical drive unit.

[0058] Referring to FIG. 1 and FIG. 2, the structure of the electro-hydraulic hybrid press machine in this embodiment is presented as follow.

[0059] The two hydraulic cylinders are a first hydraulic cylinder 3 and a second hydraulic cylinder 4 respectively, and are arranged symmetrically on an upper beam plate 2 of a press machine body 1, a first workbench 15 and a second workbench 16 are arranged in a one-to-one correspondence directly under the first hydraulic cylinder 3 and the second hydraulic cylinder 4, the first hydraulic cylinder 3 and the first workbench 15 constitute the left working unit, and the second hydraulic cylinder 4 and the second workbench 16 constitute the right working unit; the mechanical drive unit and the hydraulic drive unit shared by the left working unit and the right working unit are set, the first hydraulic cylinder 3 and the second hydraulic cylinder 4 are hydraulic piston cylinders or hydraulic plunger type cylinders, and the effective area of the piston or the plunger in the upper chamber of the first hydraulic cylinder 3 and the second hydraulic cylinder 4 can be the same or different.

[0060] The mechanical drive unit has a structural form as follows: the power is provided by the driving motor 13, the electromagnetic clutch 12 is arranged on the output shaft of the driving motor 13, the electromagnetic clutch 12 is connected to the gear shaft 10, the transmission gear 9 is installed on the gear shaft 10, the electromagnetic brake 11 is arranged between the electromagnetic clutch 12 and the transmission gear 9, the first meshing gear 5 and the second meshing gear 6 are respectively installed on the left and right sides of the transmission gear 9, the gear shafts of the first meshing gear 5 and the meshing gears 6 are arranged in a one-to-one correspondence with a first lead screw 7 and a second lead screw 8 which are arranged vertically, and a first nut seat and a second nut seat constitute lead screw-nut pairs respectively with the first lead screw 7 and the second lead screw 8 in a one-to-one correspondence, and the first nut seat and the second nut seat move reversely in a vertical direction by rotating the transmission gear 9; the first nut seat and the second nut seat constitute linkage structures outside the cylinder body respectively with the moveable part of the first hydraulic cylinder 3 and the second hydraulic cylinder 4 in a one-to-one correspondence; the mechanical drive unit is installed on the upper beam plate 2 by a support plate 14, and a lead screw bracket 17 is provided at the bottom of the upper beam plate 2 for supporting the first lead screw 7 and the second lead screw 8. In this structural form, the axes of the first hydraulic cylinder 3 and the second hydraulic cylinder 4, the transmission gear 9, the first meshing gear 5, and the second meshing gear 6 are in the same vertical plane.

[0061] In a specific implementation, the transmission gear 9, the first meshing gear 5 and the second meshing gear 6 may also be arranged to be sequentially engaged, that is, the transmission gear 9 engages with the first meshing gear 5 and the first meshing gear 5 engages with the second meshing gear 6, and the rotation directions of the first lead screw 7 and the second lead screw 8 are appropriately set to ensure that the first nut seat and the second nut seat reversely move in a vertical direction when the transmission gear 9 rotates. In this structural form, the axis of the transmission gear 9 is not in the plane defined by the axes of the first hydraulic cylinder 3 and the second hydraulic cylinder 4.

[0062] The hydraulic drive unit has a structural form as follows: a hydraulic pump 24 is driven by a power motor 23 installed on the oil tank cap 25, an oil outlet of the hydraulic pump 24 is connected to a three-position four-way electromagnetic directional valve 27 through an oil inlet of the main pipe 28, the port A and the port B of the three-position four-way electromagnetic directional valve 27 are connected to the upper chamber port 18 of the first hydraulic cylinder and an upper chamber port 19 of the second hydraulic cylinder through a first oil inlet branch pipe 26a and the second oil inlet branch pipe 26b in a one-to-one correspondence, the port T of the three-position four-way electromagnetic directional valve 27 is connected to an oil tank 22 though an oil returning main pipe 30, a lower chamber port 20 of the first hydraulic cylinder and a lower chamber port 21 of the second hydraulic cylinder are connected to the oil tank 22 through the oil returning main pipe 30 respectively, a branch of the oil inlet of the main pipe 28 is connected to an overflow valve 29; a configuration in the middle position of the three-position four-way electromagnetic directional valve 27 is H-type, where the port P, the port A, the port T, and the port B are all communicated; at a left position, the port P communicates with the port A, and the port T communicates with the port B; and at the right position, the port P communicates with the port B, and the port T communicates with the port A. If the first hydraulic cylinder 3 or the second hydraulic cylinder 4 is a plunger type cylinder, the hydraulic cylinder has no lower chamber port, and thus the oil returning main pipe 30 does not need to be connected to the plunger type cylinder. A hydraulic valve group is composed of the three-position four-way electromagnetic directional valve 27 and the overflow valve 29 can be hydraulic valve groups capable of achieving the same function respectively.

[0063] Press machine initialization: the press machine is powered off, the electromagnetic brake 11 is braked to the gear shaft 10 due to the loss of power, and the power of electromagnetic clutch 12 is cut off to disconnect the output shaft of the driving motor 13 from the gear shaft 10. According to requirements of the process, the vertical positions of the moveable part 3a of the first hydraulic cylinder and the movable part 4a of the second hydraulic cylinder are manually adjusted such that the moveable part 3a of the first hydraulic cylinder and the moveable part 4a of the second hydraulic cylinder are both at their respective initial positions, so that the press machine is in an initial state

[0064] According to the initial state of the press machine, the control process is shown as follows:

[0065] Step 1, synchronously performing fast falling of the left working unit and fast rising of the right working unit.

[0066] The motor 23 is started to drive the hydraulic system, the three-position four-way electromagnetic directional valve 27 is set at a middle position to realize that the hydraulic system is unloaded. The output shaft of the driving motor 13 is set to rotate counterclockwise, the electromagnetic brake 11 is released from braking, and the electromagnetic clutch 12 is turned on. The transmission gear 9 is driven by the driving motor 13. A transmission of a meshing and the lead screw-nut pair, the moveable part 3a of the first hydraulic cylinder 3 moves rapidly downward with the drive of the first nut seat. At the same time, the moveable part 4a of the second hydraulic cylinder 4 moves rapidly upward with the drive of the second nut seat. So that the synchronization of fast falling of the left working unit and fast rising of the right working unit is realized.

[0067] Step 2, synchronously performing working process of the left work unit and slow rising of the right work unit.

[0068] When fast falling of the left working unit is completed, the three-position four-way electromagnetic directional valve 27 is set at the left position, and then a high-pressure hydraulic oil is supplied to the upper chamber port 18 of the first hydraulic cylinder through a first oil inlet pipe 26a. Both of the mechanical drive unit and the hydraulic drive unit jointly complete working process of the left work unit and slow rising of the right work unit by controlling the rotational speed of the driving motor 13.

[0069] Step 3, pressure maintaining of the left working unit.

[0070] When working process of the left working unit is completed, the electromagnetic clutch 12 is disconnected, and the driving motor 13 is controlled to achieve clockwise idling, so that the driving motor 13 reaches a stable rotational speed. The pressure maintaining of the left working unit is completed by the hydraulic drive unit. The hydraulic oil leaking from the piston of the first hydraulic cylinder 3 flows back to the oil tank 22 through the oil port of the lower chamber of the first hydraulic cylinder 20.

[0071] Step 4, synchronously performing fast falling of the right working unit and fast rising of the left working unit.

[0072] When pressure maintaining of the left working unit is completed, the three-position four-way electromagnetic directional valve 27 is controlled to switch to the middle position, the hydraulic system is unloaded, and the electromagnetic clutch 12 is turned on. Meanwhile, the driving motor 13 drives the transmission gear 9 to rotate clockwise. The moveable part 4a of the second hydraulic cylinder 4 is driven by the lead screw-nut pair to realize rapid falling. The moveable part 3a of the first hydraulic cylinder 3 is driven by the first nut seat to rise rapidly. So that synchronization of fast falling of the right working unit and fast rising of the left working unit is realized.

[0073] Step 5, synchronously performing working process of the right work unit and slow rising of the left work unit.

[0074] When fast falling of the right working unit is completed, the three-position four-way electromagnetic directional valve 27 is controlled to switch to the right position, and the high-pressure hydraulic oil is supplied to the upper chamber port 19 of the second hydraulic cylinder through a second oil inlet pipe 26b so as to control the rotational speed of the driving motor 13, the mechanical drive unit and the hydraulic drive unit jointly complete working process of the right work unit, and slow rising of the left work unit is synchronously realized.

[0075] Step 6, pressure maintaining of the right working unit.

[0076] When working process of the right working unit is completed, the electromagnetic clutch 12 is disconnected, and the driving motor 13 is controlled to achieve counterclockwise idling. So that the driving motor 13 reaches a stable rotational speed when pressure maintaining of the right working unit is completed. The pressure maintaining of the right working unit is only completed by the hydraulic drive unit. The hydraulic oil leaking from the piston of the first hydraulic cylinder 4 flows back to the oil tank 22 through the lower chamber port of the first hydraulic cylinder 21.

[0077] In this embodiment, the control method of the electro-hydraulic hybrid press is shown as follows:

[0078] When the moveable part 3a of the first hydraulic cylinder 3 falls to the set position, the upper chamber port 18 the first hydraulic cylinder is cut off, the electromagnetic clutch 12 is turned off, the electromagnetic brake 11 is controlled to brake the transmission gear 9. The moveable part 3a of the first hydraulic cylinder 3 is braked at the set position by the first nut seat. At the same time, the moveable part 4a of the second hydraulic cylinder 4 is also braked at the corresponding position.

[0079] When the moveable part 4a of the second hydraulic cylinder 4 falls to the set position, the upper chamber port 19 of the second hydraulic cylinder is cut off, the electromagnetic clutch 12 is turned off, and the electromagnetic brake 11 is controlled to brake the transmission gear 9. The moveable part 4a of the second hydraulic cylinder 4 is braked at the set position. At the same time, the moveable part 3a of the first hydraulic cylinder 3 is also braked at the corresponding position.

Embodiment 2

[0080] In this embodiment, as for the mechanical-hydraulic hybrid double-station press machine execution system, two vertical hydraulic cylinders are arranged in one press machine body, and the two hydraulic cylinders correspond one-to-one correspondence to workbenches at corresponding positions, constituting left and right working units; a common mechanical drive unit and a common hydraulic drive unit are set for the left and right working units; the mechanical drive unit and moveable parts of two hydraulic cylinders form a linkage structure outside a cylinder body through a mechanical transmission structure. Using the mechanical drive unit, the two hydraulic cylinders are electrically driven and reversely linked.

[0081] Referring to FIG. 3 and FIG. 4, first hydraulic cylinder 111 and a second hydraulic cylinder 112 respectively, which are symmetrically fixed to the press machine body in a left-right direction and are in the same vertical plane, at a position between the first hydraulic cylinder 111 and the second hydraulic cylinder 112, a gear rack transmission mechanism driven by the electric motor 1116 through the electromagnetic clutch 1114 and the electromagnetic brake 1112 are provided; the gear rack transmission mechanism has a sun gear 119 and a first rack 117 and a second rack 118 which are respectively arranged on the right and left sides of the sun gear and meshed with the sun gear 119, and the first rack 117 and the second rack 118 move synchronously in vertical and reverse direction by rotating the sun gear 119, the first rack 117 and a moveable part 111a outside a body of the first hydraulic cylinder 111 constitute a linkage structure through a first link rod, the second rack 118 and a moveable part 112a outside of a body of the second hydraulic cylinder 112 constitute a linkage structure through a second link rod, thereby forming the mechanical drive unit.

[0082] As shown in FIG. 3 and FIG. 4, in the gear rack transmission mechanism, the gear shaft 1110 passes through the inner ring of the bearing 1111 and is fixed thereto, the outer ring of the bearing 1111 is fixed to the press body using the bearing support bracket 1113. So that the gear shaft 1110 is supported by the bearing 1111, the bracket 1113 is supported by the bearing 1111. The electric motor 1116 and the electromagnetic brake 1112 are respectively installed at the two ends of the gear shaft 1110. The rotation of the gear shaft 1110 is driven by the motor 1116, the gear shaft 1110 is braked by the electromagnetic brake 1112, the electromagnetic clutch 1114 is installed on the gear shaft 1110 between the electric motor 1116 and the sun gear 119. One end of the gear shaft 1110 shown in FIG. 4 is coaxially fixed with the first end surface 1114a of the electromagnetic clutch, the second end surface 1114b of the electromagnetic clutch is coaxially fixed with the output shaft of the electric motor 1116, the electric motor 1116 is fixed to the press machine body by the electric motor bracket 1115. The other end of the gear shaft 1110 is coaxially fixed with first end surface 1112a of the electromagnetic brake, the second end surface 1112b of the electromagnetic brake is fixed to the press machine body.

[0083] In a specific implementation, either of the first hydraulic cylinder and the second hydraulic cylinder can be a piston cylinder, a hydraulic plunger type cylinder, or the combination of a hydraulic piston cylinder and a hydraulic plunger type cylinder. When the combination of the hydraulic piston cylinder and the hydraulic plunger type cylinder is used, the moveable part is a unitary structure.

[0084] The control method of the mechanical-hydraulic hybrid double-station press includes fast falling, pressing, and braking.

[0085] Fast falling is implemented as follows.

[0086] For the first hydraulic cylinder 111, the first end surface 1112a of the electromagnetic brake is separated from the second end surface 1112b of the electromagnetic brake. The control electromagnetic clutch 1114 is turned on, and the first end surface 1114a of the electromagnetic clutch connects to the second end surface 1114b of the electromagnetic clutch. The electric motor 1116 is controlled to rotate counterclockwise, the first rack 117 moves vertically downward to move the moveable part 111a of the first hydraulic cylinder 111 downward. The first hydraulic cylinder piston 111b moves downward, the low-pressure oil in the hydraulic system is controlled to enter the upper chamber of the first hydraulic cylinder 111 from the upper chamber port 113 of the first hydraulic cylinder. Thereby, fast falling of the first hydraulic cylinder 111 is achieved. Meanwhile, the second rack 118 moves vertically upward to move the moveable part 112a of the second hydraulic cylinder upward, then the second hydraulic cylinder piston 112b moves upward, the hydraulic oil in the upper chamber of the second hydraulic cylinder 112 enters the hydraulic system from the upper chamber port 114 of the second hydraulic cylinder. Thereby, fast rising of the second hydraulic cylinder 112 is achieved.

[0087] For the second hydraulic cylinder 112, the electromagnetic brake 1112 is turned off, the electromagnetic clutch 1114 is turned on, the electric motor 1116 is controlled to rotate clockwise, and the second rack 118 moves vertically downward to drive the moveable part 112a of the second hydraulic cylinder, the low-pressure oil in the hydraulic system is controlled to enter the upper chamber of the second hydraulic cylinder 112 from the upper chamber port 114 of the second hydraulic cylinder. Thereby, fast falling of the second hydraulic cylinder 112 is achieved. Meanwhile, the first rack 117 moves vertically upward to move a moveable part 111a of the first hydraulic cylinder upward, and the hydraulic oil in the upper chamber of the first hydraulic cylinder 111 enters the hydraulic system from the upper chamber port 113 of the first hydraulic cylinder. Thereby, fast rising of the first hydraulic cylinder 111 is achieved.

[0088] The pressing is implemented as follows.

[0089] For the first hydraulic cylinder 111, when fast falling of the first hydraulic cylinder 111 is completed, both the electromagnetic brake 1112 and the electromagnetic clutch 1114 are controlled to be disconnected. The high-pressure oil in the hydraulic system enters the upper chamber of the first hydraulic cylinder 111 from the upper chamber port 113 of the first hydraulic cylinder. Then the moveable part 111a of the first hydraulic cylinder moves downward, the high-pressure oil of the upper chamber of the first hydraulic cylinder 111 returns to the hydraulic system through the lower chamber port 115 of the first hydraulic cylinder. Thereby, the pressing of the first hydraulic cylinder 111 is achieved. Meanwhile, the first rack 117 is driven to move downward for moving the second rack 118 upward through the gear 119. So that the moveable part 112a of the second hydraulic cylinder moves upward by the moving of the second rack 118. The hydraulic oil in the upper chamber of the second hydraulic cylinder 112 enters the hydraulic system from the upper chamber port 114 of the second hydraulic cylinder. Thereby, slow rising of the second hydraulic cylinder 112 is achieved.

[0090] For the second hydraulic cylinder 112, when fast falling of the second hydraulic cylinder 112 is completed, both the electromagnetic brake 1112 and the electromagnetic clutch 1114 are controlled to be disconnected. The high-pressure oil in the hydraulic system enters the upper chamber of the second hydraulic cylinder 112 from upper chamber port 114 of the second hydraulic cylinder, the moveable part 112a of the second hydraulic cylinder moves downward, and the high-pressure oil of the upper chamber of the second hydraulic cylinder 112 returns to the hydraulic system through the lower chamber port 116 of the second hydraulic cylinder. Thereby, the pressing of the second hydraulic cylinder 112 is achieved. Meanwhile, the second rack 118 moves downward, and the first rack 117 moves upward by the gear 119. So that the moveable part 111a of the first hydraulic cylinder moves upward by moving the first rack 117. The hydraulic oil in the upper chamber of the first hydraulic cylinder 111 enters the hydraulic system from the upper chamber port 113 of the first hydraulic cylinder. Thereby, slow rising of the first hydraulic cylinder 111 is achieved.

[0091] Moreover, the electromagnetic clutch 1114 can also be set to the ON state to realize that the hydraulic system and the mechanical system simultaneously provide energy for the pressing in practice.

[0092] The braking process is implemented as follows.

[0093] For the first hydraulic cylinder 111, when the moveable part 111a of the first hydraulic cylinder falls to the set position, the oil inlet in the upper chamber 113 of the first hydraulic cylinder is shut off. Then the electromagnetic brake 1112 is set in the braking state. So that the sun gear 119 is braked by the electromagnetic brake 1112. The moveable part 111a of the first hydraulic cylinder is braked at the set position by the first rack 117. Meanwhile, the moveable part 112a of the second hydraulic cylinder is braked at a corresponding position by the second rack 118.

[0094] For the second hydraulic cylinder 112, when the moveable part of the second hydraulic cylinder 112 falls to the set position, the oil inlet in the upper chamber 114 of the second hydraulic cylinder is shut off. The electromagnetic brake 1112 is set in the braking state. So that the sun gear 119 is braked by the electromagnetic brake 1112, the moveable part 112a of the second hydraulic cylinder is braked at the set position by the second rack 118. Meanwhile, the moveable part 111a of the first hydraulic cylinder is braked at a corresponding position by the first rack 117.

[0095] In the embodiment 2, by setting a double-station hydraulic cylinder and keeping synchronous motion, the two working processes can be carried out simultaneously. So that the time of each working process can be reduced, the working efficiency of the press machine is improved. The moveable part of the rising hydraulic cylinder can be directly driven by the moveable part of the falling hydraulic cylinder for avoiding the potential energy losses of the moveable parts.

[0096] In the embodiment 2, by using mechanical synchronization devices such as gears and racks between the two synchronous hydraulic cylinders, the number of the used hydraulic pipes is reduced. So, the losses of hydraulic pipes can be reduced. When the piston areas of the two hydraulic cylinders are different, they still can have the same moving speed to realize the double-station working process under different pressure and improve the application range of the actuators of the double-station press machine.

[0097] In the embodiment 2, by setting up the electro-hydraulic hybrid drive mode and selecting the corresponding drive unit according to the working requirements, a high-efficiency operation of the drive units and a lower energy consumption during the operation process are realized.

[0098] In the embodiment 2, the mechanical brake device of electromagnetic brake is set between two synchronous hydraulic cylinders, which ensures the precise stop of the moveable part of the hydraulic cylinder and improves the positioning accuracy of the press machine.