Pour channel with cohesive closure valve and locking bubble
09802745 · 2017-10-31
Assignee
Inventors
Cpc classification
International classification
B65D75/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A container for dispensing various compositions includes a pourable spout located within a breachable bubble. In one embodiment, for instance, the container can be made from flexible polymer films. The container can include a sealed perimeter that defines an opening where a pourable spout is located. A locking bubble can be located over the opening for preventing liquids from being dispensed from the container prior to opening the bubble. When it is desired to dispense the container, the bubble can be breached which therefore allows the contents of the container to be dispensed through the opening.
Claims
1. A container for holding and dispensing compositions comprising: a container housing defining a hollow interior volume and comprising at least one sealed edge; a pour channel in communication with the interior volume of the container housing; and a locking bubble surrounding the pour channel wherein the entire pour channel is contained within the locking bubble, the locking bubble being surrounded by a bubble seal, the bubble seal preventing contents contained in the interior volume of the container housing from exiting the container through the pour channel, the locking bubble being breachable when subjected to sufficient pressure, and wherein, when the bubble is breached, the contents of the container can be dispensed through the pour channel, wherein at least one sealed edge of the container housing is contained within the locking bubble.
2. A container as defined in claim 1, wherein the bubble seal includes a breaching point comprising a weakened portion of the seal and wherein the locking bubble breaches along the breaching point when sufficient pressure is applied to the bubble.
3. A container as defined in claim 1, wherein the locking bubble includes an interior surface comprising a first portion opposite a second portion, the locking bubble further including an adhesive located on the interior surface that adheres the first portion to the second portion after the locking bubble is breached and the first portion and second portion are pressed together.
4. A container as defined in claim 3, wherein the adhesive comprises a chemical adhesive.
5. A container as defined in claim 3, wherein the adhesive comprises a mechanical adhesive.
6. A container as defined in claim 1, wherein the pour channel extends through the locking bubble.
7. A container as defined in claim 6, wherein the pour channel comprises a channel and wherein the bubble seal extends through the channel where the locking bubble intersects with the pour channel, the breaching point of the breachable seal being located within the channel.
8. A container as defined in claim 1, wherein the locking bubble and the pour channel are integral with the container housing.
9. A container as defined in claim 8, wherein the container housing, the locking bubble and the pour channel are formed from a polymer film.
10. A container as defined in claim 1, wherein the pour channel and locking bubble are located at a corner of the container housing.
11. A container as defined in claim 1, wherein the container housing includes a first end and a second and opposite end, the pour channel and the locking bubble being located approximately mid-center of the first end of the container housing.
12. A container as defined in claim 1, wherein the container housing includes a perimeter, the pour channel comprising a channel that projects from the perimeter.
13. A container as defined in claim 1, wherein the pour channel includes a one-way valve that permits compositions to only exit the container housing.
14. A container as defined in claim 1, wherein the container housing contains a composition and wherein the locking bubble is in communication with an open free end of the pour channel, the container further including a gas being present in between the composition contained in the container housing and the locking bubble, the gas being present at a sufficient pressure to prevent the composition from entering the locking bubble through the pour channel until the locking bubble is breached.
15. A container as defined in claim 9, wherein the locking bubble is formed by a fold along one end of the container housing.
16. A container as defined in claim 15, wherein the fold covers the pour channel.
17. A container as defined in claim 1, wherein, once the locking bubble is breached, the bubble is resealable.
18. The apparatus of claim 1, wherein the bubble seal comprises a perimeter and wherein the entire perimeter is a single, continuous unit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A full and enabling disclosure of the present invention, including the best mode thereof to one skilled in the art, is set forth more particularly in the remainder of the specification, including reference to the accompanying figures, in which:
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(23) Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present invention.
DETAILED DESCRIPTION
(24) It is to be understood by one of ordinary skill in the art that the present discussion is a description of exemplary embodiments only, and is not intended as limiting the broader aspects of the present invention.
(25) In general, the present disclosure is directed to containers for holding and dispensing compositions that include a built-in pour channel. In accordance with the present disclosure, the pour channel is surrounded and enclosed by a locking bubble. The locking bubble prevents the contents of the container from exiting the pour channel until it is desirable to open the container. In order to open the container, the locking bubble is breached by a user. For instance, in one embodiment, the bubble can be designed to “pop” when squeezed together by the user. Once the locking bubble is breached, the pour channel becomes available for dispensing compositions from the container.
(26) Referring to
(27) The container housing 12 of the container 10 can be made from any suitable material. For example, in one embodiment, the container housing 12 can be made from flexible materials such as polymer films. Polymers that may be used to form the housing include, for instance, polyesters, polyamides, polyvinyl chloride, polyolefins such as polyethylene and polypropylene, mixtures thereof, copolymers and terpolymers thereof, and the like. When formed from a polymer film, for instance, in one embodiment, the film may be made from multiple polymer layers. The polymer film, for instance, may include a core layer laminated to other functional layers, such as heat sealing layers, oxygen barrier layers, and the like. In one embodiment, for instance, the polymer film may include a metallized layer for providing oxygen barrier properties.
(28) It should be understood, however, that the container 10 as shown in
(29) As particularly shown in
(30) As shown, in this particular embodiment, the container housing 12 includes a sealed perimeter 20. The sealed perimeter 20 includes indented sealed edges 24 within the locking bubble 18. The sealed edges 24 terminate at an opening 22. Contained within the opening 22 is a channel member 26 through which the contents of the container exit. The outer surface of the channel member 26 is attached to and sealed around the opening 22 (see
(31) The channel member 26 can be made from any suitable material. In one embodiment, for instance, the channel member 26 can be a rigid tube. In other embodiments, however, the channel member 26 can be made from flexible polymer films. In still another embodiment, the channel member 26 may be integral with the container housing 12 by bonding opposing sides of the container housing together to form the channel member. When formed from the container housing, the channel member 26 may terminate at the opening 22.
(32) In the embodiment illustrated in
(33) The construction of the one-way valve 28 may vary depending upon the particular embodiment. For example, the one-way valve may include a flap located within the channel member that only moves in a single direction when fluid pressure within the container is exerted on the flap.
(34) In accordance with the present disclosure, the pour channel 16 is contained within a locking bubble 18. The locking bubble 18 is surrounded by and defined by a bubble seal 30 that is at least partially breachable. For example, the bubble seal 30 can include a breachable point or portion 32 that is located opposite the channel member 26. The breachable point 32 represents a portion of the bubble seal 30 that more easily separates than the remainder of the seal.
(35) The bubble seal 30 can be made using various techniques and methods. For instance, the bubble seal 30 can be made using thermal bonding, ultrasonic bonding, or an adhesive. For instance, in one particular embodiment, the bubble seal 30 can be made by placing a heated sealing bar against the outer periphery of the bubble and exerting heat and pressure so as to form the locking bubble 18. In this embodiment, for instance, the locking bubble 18 can be made from polymer films.
(36) The breachable point 32 of the bubble seal 30 can also be made using different techniques and methods. When using a sealing bar to form the bubble seal 30, for instance, the breachable point can be constructed by varying the pressure, varying the temperature, or varying the time in which the sealing bar is contacted with the materials along the portion of the bubble seal where the breachable point 32 is to exist.
(37) In an alternative embodiment, the bubble seal 30 can comprise a heat sealed portion. The breachable point 32, on the other hand, may comprise a “peel seal” portion. In this embodiment, for instance, when the locking bubble 18 is breached along the breachable point 32, a small opening may be formed along the bubble seal 30. The breached portion of the bubble seal can form two tabs that can be grasped by a user for further breaching the locking bubble. In this manner, the opening of the bubble can be increased in size to a user's preference.
(38) Various different methods and techniques are used to form peel seal portions. For example, in one embodiment, the breachable point 32 of the bubble seal 30 may include a first portion that is adhesively secured to a second portion along the seal. The first portion of the breachable point may be coated with a pressure sensitive adhesive. The adhesive may comprise, for instance, any suitable adhesive, such as an acrylate.
(39) The second and opposing portion of the peel seal, on the other hand, may comprise a film coated or laminated to a release layer. The release layer may comprise, for instance, a silicone.
(40) When using an adhesive layer opposite a release layer as described above, the breachable point 32 of the bubble seal 30 is resealable after the bubble is breached.
(41) In an alternative embodiment, each opposing portion of the breachable point 32 of the bubble seal 30 may comprise a multi-layered film. The major layers of the film may comprise a supporting layer, a pressure sensitive adhesive component, and a thin contact layer. In this embodiment, the two portions of the breachable point 32 can be brought together and attached. For instance, the thin contact layer of one portion can be attached to the thin contact layer of the opposing portion using heat and/or pressure. When the locking bubble 18 is breached, and the breachable point 32 of the bubble seal 30 is peeled apart, a part of the sealed area of one of the contact layers tears away from its pressure sensitive adhesive component and remains adhered to the opposing contact layer. Thereafter, resealing can be affected by re-engaging this torn away contact portion with the pressure sensitive adhesive from which it was separated when the layers were peeled apart.
(42) In this embodiment, the contact layer can comprise a film having a relatively low tensile strength and having a relatively low elongation at break. Examples of such materials include polyolefins such as polyethylenes, copolymers of ethylene and ethylenically unsaturated comonomers, copolymers of an olefin and an ethylenically unsaturated monocarboxylic acid, and the like. The pressure sensitive adhesive contained within the layers, on the other hand, may be of the hot-melt variety or otherwise responsive to heat and/or pressure.
(43) In still another embodiment, the breachable point 32 of the bubble seal 30 can include a combination of heat sealing and adhesive sealing. For instance, in one embodiment, the breachable point 32 may comprise a first portion that is heat sealed to a second portion. Along the breachable point, however, may also exist a peel seal composition that may, in one embodiment, interfere with the heat sealing process of the bubble seal to produce a breachable portion. The peel seal composition, for instance, may comprise a lacquer that forms a weak portion along the bubble seal.
(44) In an alternative embodiment, an adhesive may be spot coated over the length of the breachable point. Once the breachable point is breached, the adhesive can then be used to reseal the two portions together after use.
(45) Referring to
(46) The locking bubble 18 is filled with a gas, such as air. As shown in
(47) The locking bubble 18, as described above, is expandable to open the container 10 by external pressure applied by a consumer. For small bubbles, the consumer may simply pinch a bubble or bubbles between his thumb and forefinger. Slightly larger bubbles may require thumb-to-thumb pressure. Pressure can also be applied to the bubble by placing the bubble against a flat surface and applying pressure with one's fingers or palm.
(48) When pressure is applied to the locking bubble 18, the atmosphere within the bubble applies pressure to the bubble seal 30 which causes the bubble to breach at the weakest portion. For instance, in embodiments that include a breachable point 32, separation of the bubble occurs along the breachable point creating an edge breach. The edge breach may be sufficient to allow access to the pour channel 16 for dispensing the contents of the container. Alternatively, the edge breach may form flaps that can be easily peeled apart for better exposing the pour channel 16.
(49) In the embodiment illustrated in
(50) In addition to the perimeter shape of the locking bubble 18, the locking bubble may also have different 3-dimensional shapes. For instance, in the embodiment illustrated, the locking bubble 18 includes two opposing lobes that extend outwardly from each side of the container housing. In an alternative embodiment, however, the locking bubble 18 may only include a single lobe projecting from only one side of the container housing.
(51) The manner in which the locking bubble 18 is formed on the container 10 can vary depending upon the particular application and the desired result. In one embodiment, for instance, the first portion 34 and the second portion 36 of the locking bubble 18 can be placed over the pour channel 16 and sealed into place while incorporating an appropriate atmosphere within the bubble.
(52) In an alternative embodiment, the locking bubble 18 can be integral with the container housing 12 in that the bubble can be made from the same films that are used to form the container. For example, referring to
(53) As shown in
(54) As shown, the container housing 12 includes two opposing flaps 38 and 40 that extend above the pour channel 16. In order to form the locking bubble 18, the flaps are folded along the dotted line 42 to arrive at the configuration shown in
(55) Referring to
(56) As illustrated in
(57) Referring to
(58) In the embodiments illustrated in
(59) Referring to
(60) In the embodiment illustrated in
(61) Once the locking bubble 18 is breached, a user can remove the extended portion 50 from the locking bubble 18 in order to more easily dispense the contents of the container. In particular, the extended portion 50 can extend beyond the perimeter of the locking bubble so that the contents of the container can be dispensed without the bubble interfering. In one embodiment, the extended portion 50 can be placed in fluid communication with a straw that extends to the bottom of the container. In this manner, the extended portion 50 can be used with the straw to allow a user to drink from the container, should the container contain a beverage or food product.
(62) It should be understood that containers made according to the present disclosure can have any suitable shape and configuration. As described above, the containers can be made from flexible polymer films or can be made from rigid materials. Referring to
(63) Another configuration of a container 10 in accordance with the present disclosure is illustrated in
(64) Referring now to
(65) The flow conduit may be elongated, extending across the access region from the perimeter of the apparatus to the edge of the storage chamber. The flow drag along the sides of the conduit urges the flowing fluid into a laminar flow with minimal turbulence. The discharged fluid flows out of the conduit in a stream that can be directed.
(66) The entire apparatus including both the storage chamber and the access region may be formed by the opposed laminae pressed into sealing engagement, which simplifies manufacture. Alternatively, only the access region, or just the flow conduit, may be formed by the pressed lamina material. The storage chamber may be formed of different material, avoiding long standing exposure of the stored fluid with the laminae material. The lamina material may be any suitable material such as plastic, paper (with wood and/or cotton content) fabric, cellophane, or biodegradable matter. A thin web made of materials such as mylar or plastic or aluminum, forms a flexible film with hermetic properties, and is commonly used as a tear-resistant packaging material.
(67) The stored fluid may be any flowable liquid, syrup, slurry, dispersion, or the like. Low viscous fluids will flow under gravity downward out the storage chamber through the breached conduit out to the ambient. Higher viscous fluids may be squeezed out of a flexible bag chamber and through a breached conduit, like toothpaste. In addition, the stored fluid may be any pourable powder such as sugar, salt, medications, or the like, that can pass through the flow conduit. The particles of the powder roll, slide, cascade and tumble past each other in a fluid manner. Some powders may require a tap or shake of the apparatus in addition to gravity for discharge from the storage chamber.
(68) The flow conduit is expandable by external pressure applied by a consumer, to establish fluid communication from the chamber out to the ambient. The inner and outer seals may be breached separately by pressing twice, once at each end of the conduit. Alternatively, these seals may be breached simultaneously by pressing once in the center of conduit. For small conduits, the consumer may simply pinch the conduit or conduits between his thumb and finger. Slightly larger conduits may require thumb pressure against a hard surface such as a table. The consumer may direct the conduit expansion outward towards the ambient at perimeter 110P of the apparatus by applying pressure along outer end 112P of flow conduit 112 proximate point “P” (see
(69) The outward expansion of the conduit progressively separates the opposed laminae of outer seal 114P, along a moving separation frontier. The frontier moves across the outer seal until the frontier reaches the perimeter of the apparatus, where the conduit breaches creating perimeter breach 113P (see
(70) The inner seal may be stronger than the outer seal due to a higher temperature and/or pressure and/or dwell-time during seal formation. That is, the inner seal may be fused together more than the outer seal. The outer seal may be breached first forcing conduit gas into the ambient. As the inner seal is breached, the conduit is pressed closed, preventing the loss of any stored fluid.
Barricade Dam—(FIG. 13)
(71) The flow conduit may have a barricade dam which presents additional pressed seal type barriers between the ambient and the chamber containing the stored fluid. In the embodiment of
Multiple Conduits—(FIGS. 14 and 15)
(72) The apparatus may have multiple flow conduits for providing multiple breaches establishing multiple fluid communications between the storage chamber and the ambient for multiple discharge flows of the stored fluid. Apparatus 130 has three flow conduits, 132X, 132Y and 132Z (see
(73) Alternatively, multiple flow conduits may have different widths for providing multiple breached flow conduits with different flow capacities. Apparatus 140 has small flow conduit 142S and large flow conduit 142L (see
Lateral Expansion—(FIGS. 15 and 16)
(74) The expanding flow conduits may be prevented from lateral expansion during the applied pressure by strong lateral seals. The lateral seals preferably extend along the side of the elongated flow conduits from the storage chamber to the ambient. Apparatus 140 has three lateral seals, 144S and 144L and 144M (indicated by solid parallel lines). Lateral seal 144S prevents small flow conduit 142S from expanding into perimeter 140P causing a long and random perimeter breach. Lateral seal 144L prevents large flow conduit 142L from expanding into chamber 140C causing a long and random chamber breach. Middle lateral seal 144M located between the small and large flow conduits prevents the conduits from expanding into one another. The three lateral seals offer stiff resistance to lateral expansion, directing the pressure force within the flow conduits to cause expansion at the ends. Therefore, expansion due to the directed pressure is primarily outward towards the perimeter of the apparatus, and inward towards the chamber. The lateral seals may be stronger than either the inner seal or the outer seal due to a higher temperature and/or pressure and/or dwell-time during seal formation.
(75) Alternatively, the lateral seals may be weak (soft) to permit lateral expansion during the applied pressure. Apparatus 150 (see
(76) The access region within the apparatus may be located at a corner or between corners. Apparatus 130 has at least one corner 137, and the flow conduits positioned proximate that corner (see
Flow Valves—(FIG. 17)
(77) In some applications ambient air must be kept out of the storage chamber. Apparatus 160 has out-only flow valve 165D positioned in flow conduit 162D (see
Multiple Chambers—(FIGS. 18 and 19)
(78) The flow conduit apparatus may have multiple storage chambers for storing multiple fluids. In a three chamber embodiment (
(79) Alternatively, in some embodiments multiple stored fluids may be accessed simultaneously. Apparatus 180 has two storage chambers 180L and 180R (see
Discharge Spouts—(FIGS. 13 and 19)
(80) The apparatus may have a discharge spout extending from the breached flow conduit for guiding the discharge of the stored fluid. Discharge spout 123 (see
End Opening Embodiment—(FIGS. 20A and 20B)
(81) The flow conduit may extend across the entire width of the apparatus to provide a large breach for quickly discharging the stored fluid. Apparatus 190 has flow conduit 192 which extends between end corners 197 (See
(82) These and other modifications and variations to the present invention may be practiced by those of ordinary skill in the art, without departing from the spirit and scope of the present invention, which is more particularly set forth in the appended claims. In addition, it should be understood that aspects of the various embodiments may be interchanged both in whole or in part. Furthermore, those of ordinary skill in the art will appreciate that the foregoing description is by way of example only, and is not intended to limit the invention so further described in such appended claims.