Serial type pump comprising a heat exchanger
09803627 · 2017-10-31
Assignee
Inventors
Cpc classification
F04B53/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B2205/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B2205/112
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B11/0075
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B01D15/14
PERFORMING OPERATIONS; TRANSPORTING
F04B11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A pump unit comprises a primary piston pump, a secondary piston pump, and a flow path adapted for fluidically connecting in series the primary piston pump and the secondary piston pump. The pump unit's duty cycle comprises a delivery-and-fill phase, in which the primary piston pump supplies a flow of liquid to the secondary piston pump, and during the delivery-and-fill phase, the flow of liquid supplied by the primary piston pump is partly used for filling up the secondary piston pump and partly used for maintaining another flow of liquid dispensed across the secondary piston pump. The flow path comprises a heat exchanger, wherein liquid supplied by the primary piston pump passes through the heat exchanger before being supplied to the secondary piston pump. The heat exchanger is adapted for reducing a temperature difference between a temperature of liquid supplied to heat exchanger and a temperature of the secondary piston pump, in that the heat exchanger is kept at a temperature of the secondary piston pump, so that after having passed the heat exchanger, liquid supplied to the secondary piston pump has substantially the same temperature as the secondary piston pump itself.
Claims
1. A pump unit comprising: a primary piston pump, a secondary piston pump, a flow path fluidically connecting in series the primary piston pump and the secondary piston pump, wherein: the pump unit is configured for executing a duty cycle comprising a delivery-and-fill phase, in which the primary piston pump supplies a flow of liquid to the secondary piston pump, and during the delivery-and-fill phase, the flow of liquid supplied by the primary piston pump is partly used for filling up the secondary piston pump and partly used for maintaining continuous flow of liquid dispensed at an outlet of the secondary piston pump, the flow path comprises a heat exchanger, wherein liquid supplied by the primary piston pump passes through the heat exchanger before being supplied to the secondary piston pump, and the heat exchanger is configured for reducing a temperature difference between a temperature of liquid supplied to the heat exchanger and a temperature of the secondary piston pump influenced by flow rates of liquid supplied by the primary piston pump, and enforced by the heat exchanger, during the delivery-and-fill phase, in that the heat exchanger is kept at a temperature of the secondary piston pump, so that after having passed the heat exchanger, liquid supplied to the secondary piston pump during the delivery-and-fill phase has substantially the same temperature as the temperature of the secondary piston pump, and further comprising one or more of the following: a thermostatic heating element configured to keep both the heat exchanger and the secondary piston pump at a predefined temperature; the heat exchanger comprises a heat reservoir and one or more capillaries in thermal contact with the heat reservoir; a control unit configured to superpose at least one corrective movement to at least one of the primary piston pump and secondary piston pump so as to compensate for volumetric effects that are due to temperature variations of the liquid; a common heat reservoir thermally coupling the heat exchanger and the secondary piston pump; the pump unit being configured to execute the duty cycle such that the delivery-and-fill phase extends over less than 10% of the duty cycle; or the heat exchanger comprising a pattern of heat exchange elements configured to intensify the thermal contact of liquid to the heat exchanger.
2. The pump unit of claim 1, wherein the heat exchanger is adapted for at least one of: substantially bringing the liquid supplied by the primary piston pump to a predefined temperature before said liquid is supplied to the secondary piston pump; substantially bringing the liquid supplied by the primary piston pump to the secondary piston pump's temperature.
3. A liquid separation system for separating compounds of a sample liquid in a mobile phase, the liquid separation system comprising: a mobile phase drive adapted to drive the mobile phase through the liquid separation system, said mobile phase drive comprising a pump unit according to claim 1, and a separation unit adapted for separating compounds of the sample liquid in the mobile phase.
4. The liquid separation system of claim 3, further comprising at least one of: a sample injector adapted to introduce the sample liquid into the mobile phase; a detector adapted to detect separated compounds of the sample liquid; a collection unit adapted to collect separated compounds of the sample liquid; a data processing unit adapted to process data received from the liquid separation system; a degassing apparatus for degassing the mobile phase.
5. The pump unit of claim 1, wherein the heat exchanger is thermally coupled to the secondary piston pump.
6. The pump unit of claim 1, wherein the heat exchanger is mounted onto the secondary piston pump.
7. The pump unit of claim 1, wherein the duty cycle comprises an intake phase executed by the primary piston pump, followed by a compression jump executed by the primary piston pump, followed by the delivery-and-fill phase, and wherein the compression jump and the delivery-and-fill phase cause temperature variations in the fluid supplied by the primary piston pump.
8. The pump unit of claim 7, wherein the duty cycle comprises a dispensing phase executed by the secondary piston pump during the intake phase executed by the primary piston pump, followed by an intake phase executed by the secondary piston pump during the delivery-and-fill phase.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) Other objects and many of the attendant advantages of embodiments of the present invention will be readily appreciated and become better understood by reference to the following more detailed description of embodiments in connection with the accompanied drawing(s). Features that are substantially or functionally equal or similar will be referred to by the same reference sign(s).
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION
(9)
(10) During an intake phase of the primary piston pump 100, the inlet valve 103 is open, the outlet valve 106 is shut, and the piston 104 moves downwards, as indicated by arrow 110. Via the inlet 102, fluid at or close to atmospheric pressure is drawn into the pump chamber of the primary piston pump 100. In the meantime, the piston 108 of the secondary piston pump 101 moves upwards, as indicated by arrow 111, and at the outlet 109, fluid at system pressure is dispensed.
(11) Then, during a subsequent compression phase of the primary piston pump 100, the piston 104 starts moving upwards, as indicated by arrow 112. Both the inlet valve 103 and the outlet valve 106 are shut, and the fluid contained in the pump chamber of the primary piston pump 100 is compressed to system pressure. System pressure may for example be in the range of several hundred bar or even more than thousand bar. The compression of the fluid causes a temperature increase ΔT of the fluid in the pump chamber, and the temperature increase ΔT may in turn cause a volume expansion and/or a pressure increase of the fluid in the pump chamber.
(12) As soon as the fluid in the primary piston pump 100 has reached system pressure, the outlet valve 106 is opened, and during the subsequent delivery-and-fill phase, the piston 104 continues moving upwards and supplies a flow of fluid to the secondary piston pump 101. During the delivery-and-fill phase, the piston 108 of the secondary piston pump 101 is moved downwards, as indicated by arrow 113. The fluid supplied by the primary piston pump 100 is used both for filling up the pump chamber of the secondary piston pump 101 and for maintaining a continuous flow of fluid at the outlet 109 of the secondary piston pump 101.
(13)
(14) After a volume of fluid has been drawn into the pump chamber of the primary piston pump 100, the piston 104 performs an upward movement 202 to compress the fluid in the pump chamber to system pressure. This steep upward movement 202 will further on be referred to as a “compression jump”.
(15) At the point of time 203, the outlet valve 106 is opened, and during the delivery-and-fill phase 204, the piston 104 continues its upward stroke 205 and supplies a flow of fluid to the secondary piston pump 101. Simultaneously, the piston 108 of the secondary piston pump 101 performs a downward stroke 206 to draw in the fluid supplied by the primary piston pump 100.
(16) Then, the entire pump cycle is repeated. The piston 104 of the primary piston pump 100 performs a downward stroke 207 to draw in fluid, and the piston 108 of the secondary piston pump 101 performs an upward stroke 208 to deliver fluid at the outlet 109.
(17) During the delivery-and-fill phase 204, fluid is supplied to the secondary piston pump 101 at a flow rate of about 5 to 20 ml/min. As a consequence of this large delivery- and fill rate, the time period needed for refilling the secondary piston pump 101 can be kept quite short. In the example shown in
(18) However, the stability and precision of the flow obtained at the pump system's outlet may be impaired by temperature variations of the fluid supplied by the primary piston pump 100. These temperature variations give rise to corresponding volumetric variations of the fluid contained in the pump system.
(19) In
(20) The temperature increase ΔT during the compression phase leads to a corresponding thermal expansion ΔV of the fluid contained in the pump chamber. Then, the subsequent temperature relaxation 301 causes a corresponding thermal contraction of the fluid. To obtain a precise flow of fluid at the outlet 109 of the pump system, thermal expansion and thermal contraction caused by temperature variations have to be compensated for by superposing corrective movements onto the piston movements of at least one of the pump system's pistons.
(21) However, due to the liquid-specific extent of the heat generated, and due to the various different heat dissipation processes, it is difficult to come up with an exact model for compensation of the temperature relaxation 301. Furthermore, the temperature relaxation 301 strongly depends on the total volume of fluid contained in the primary piston pump 100, and therefore, the actual position of the piston 104 has to be taken into account when determining a suitable correction for the piston 104. In general, it is quite easy to compensate for the thermal expansion ΔV during the compression phase, but it is hard to come up with an accurate model of the various different heat dissipation processes. A further problem is that the temperature of the fluid supplied by the primary piston pump 100 differs from the temperature of the fluid in the secondary piston pump 101, which may lead to further flow disturbances when the two fluids mix in the pump chamber of the secondary piston pump 101.
(22) According to embodiments of the present invention, a heat exchanger is fluidically coupled into the flow path connecting the primary piston pump and the secondary piston pump. Hence, fluid supplied by the primary piston pump has to pass through the heat exchanger before being provided to the secondary piston pump.
(23)
(24) The outlet of the heat exchanger 401 is fluidically coupled with an inlet 409 of the secondary piston pump 402. The secondary piston pump 402 comprises a piston 410 reciprocating in the pump chamber of the secondary piston pump 402, and an outlet 411. At the outlet 411 of the secondary piston pump 402, a continuous flow of fluid is obtained.
(25) When the fluid supplied by the primary piston pump 400 passes through the heat exchanger 401, the fluid's temperature is driven towards the heat exchanger's temperature. Hence, by arranging a heat exchanger 401 between the outlet 406 of the primary piston pump 400 and the inlet 409 of the secondary piston pump 402, a well-defined temperature relaxation process of the fluid passing through the heat exchanger 401 is performed. Instead of the complicated temperature relaxation 301 shown in
(26) In most cases, the fluid that has been heated up during the compression phase is cooled down when passing through the heat exchanger 401. However, it may as well be possible that a fluid supplied by the primary piston pump 400 is warmed up when passing through the heat exchanger 401. Also in this case, the fluid passing through the heat exchanger 401 is brought to a predefined temperature. The superposed corrective movement may assume both polarities.
(27) According to a preferred embodiment, the heat exchanger 401 is kept at the same temperature as the secondary piston pump 402, and therefore, fluid passing through the heat exchanger 401 is substantially brought to the temperature of the secondary piston pump 402. In order to keep both the heat exchanger 401 and the secondary piston pump 402 at the same temperature, the heat exchanger 401 may e.g. be thermally coupled with the secondary piston pump 402. In this embodiment, the temperature of the fluid supplied to the secondary piston pump 402 is the same as the temperature of the secondary piston pump 402 itself, and for this reason, the fluid supplied to the secondary piston pump 402 during the delivery-and-fill phase does not cause any thermal disturbances. Accordingly, a stable and continuous flow of fluid is obtained at the outlet 411.
(28) According to a preferred embodiment, both the heat exchanger 401 and the secondary piston pump 402 are thermally coupled with a common heat reservoir 412, said common heat reservoir 412 being indicated with dashed lines. The common heat reservoir 412 is adapted for keeping both the heat exchanger 401 and the secondary piston pump 402 at the same temperature, which may be controllable.
(29) The compression of the fluid contained in the primary piston pump 400 and the subsequent temperature relaxation of the fluid when passing through the heat exchanger 401 lead to a corresponding thermal expansion or contraction of the fluid in the pumping system. In order to obtain a precisely metered flow of fluid at the outlet 411, it is necessary to impose corrections onto the regular movement of at least one of the pistons 407 and 410. In the embodiments described in the following, corrections will solely be imposed onto the piston movement of the primary piston pump 400.
(30)
(31) During the compression jump, the volume of fluid 504 is heated up, and the temperature of the volume of fluid 504 is increased by ΔT. The temperature increase ΔT leads to a corresponding volumetric expansion ΔV of the volume of fluid 504.
(32) In order to compensate for the thermal expansion ΔV of the volume of fluid 504 during the compression phase, the compression jump performed by the piston 503 is reduced in accordance with the thermal expansion ΔV. Instead of performing a regular compression jump, the piston 503 only performs a reduced compression jump, to take the additional thermal expansion ΔV into account.
(33) The corrective movements superimposed onto the regular movement of the primary piston pump's piston 503 are further illustrated in
(34) After the reduced compression jump 603 has been performed, the fluid contained in the primary piston pump 500 is at system pressure. Now, as shown in
(35) In order to track the volumetric effects related to temperature variations, a certain quantity of fluid is observed as it passes along the fluid conduit 506 and through the heat exchanger 507. Before reaching the heat exchanger 507 with only minor change in temperature, the quantity of fluid occupies a volume dV.sub.1. In case the quantity of fluid is cooled down in the heat exchanger 507, the temperature decrease ΔT.sub.HE leads to a corresponding thermal contraction of the volume of fluid dV.sub.1. Therefore, after having passed through the heat exchanger 507, the volume dV.sub.2 of the observed volumetric quantity of fluid is considerably smaller than the volume of fluid dV.sub.1. The relationship between the volume dV.sub.1 before reaching the heat exchanger 507 and the volume dV.sub.2 after having passed through the heat exchanger can be expressed as follows:
dV.sub.1−ΔdV=dV.sub.2 (1)
wherein ΔdV denotes the thermal contraction of the volume of fluid dV.sub.1. The thermal contraction ΔdV can be expressed in terms of the fluid's thermal expansion coefficient □, the temperature decrease ΔT.sub.HE and the volume dV.sub.1 as follows:
ΔdV=□.Math.ΔT.sub.HE.Math.dV.sub.1 (2)
(36) Next, it is assumed that an infinitesimal time interval dt is needed for the volume dV.sub.1 to pass by. Correspondingly, the same infinitesimal time interval dt is needed for the volume dV.sub.2 to pass by. Hence, the volume per unit time dV.sub.1/dt before arriving at the heat exchanger 507 and the volume per unit time dV.sub.2/dt after passing through the heat exchanger can be related to one another as follows:
(1−□.Math.ΔT.sub.HE).Math.dV.sub.1/dt=dV.sub.2/dt (3)
The volume per unit time dV.sub.1/dt before arriving at the heat exchanger 507 can be expressed in terms of the fluid's velocity v.sub.1:
dV.sub.1/dt=A.Math.v.sub.1 (4)
with A denoting a cross section of the fluid conduit 506. In the same way, the volume per unit time dV.sub.2/dt of the fluid after having passed through the heat exchanger 507 can be expressed in terms of the fluid velocity v.sub.2 as follows:
dV.sub.2/dt=A.Math.v.sub.2 (5)
with A denoting the cross section of the fluid conduit 506. By plugging these relations into the above formula (3), a relationship between the velocity v.sub.1 of the volume dV.sub.1 and the velocity v.sub.2 of the volume dV.sub.2 is obtained:
(v.sub.1−□.Math.ΔT.sub.HE.Math.v.sub.1)=v.sub.2 (6)
and with
v.sub.C=□.Math.ΔT.sub.HE.Math.v.sub.1 (7)
this relation between the velocity v.sub.1 and the velocity v.sub.2 can be simplified to:
v.sub.1−v.sub.C=v.sub.2 (8)
(37) Hence, when a volume dV.sub.1 passes through the heat exchanger 507, it experiences a thermal contraction, and as a consequence, the velocity v.sub.1 of the volume dV.sub.1 is reduced. At the outlet of the heat exchanger 507, a volume dV.sub.2 travelling with a reduced speed v.sub.2 is obtained. By cooling down the volume dV.sub.1 passing through the heat exchanger 507, both the volume itself and the travelling velocity of said volume are reduced, which is a consequence of the thermal contraction experienced when the volume of fluid passes through the heat exchanger.
(38) To compensate for the decrease of velocity experienced by a volume of fluid when passing through the heat exchanger, an additional forward velocity is superimposed, as a corrective movement, onto the forward movement of the piston 503. The actual velocity of the piston 503 is obtained as a sum of the regular forward velocity v.sub.1′ and an additional velocity v.sub.C′. For example, in case the fluid passing through the heat exchanger 507 is cooled down, an additional forward velocity v.sub.C′ is imposed, as a corrective movement, onto the regular piston movement. In this case, both the velocity v.sub.1 of the volume dV.sub.1 and the velocity v.sub.2 of the volume dV.sub.2 are increased. The additional forward velocity v.sub.C′ can be chosen such that a desired travelling velocity v.sub.2 of the volume dV.sub.2 is obtained.
(39) In
(40) When the primary piston pump's delivery phase is completed, the piston 503 performs a downward movement and draws in fluid at atmospheric pressure. This intake phase 606 is also indicated in
(41) In
(42) Hence, to correct for thermal effects, two different corrective movements are applied to the regular piston movement of the primary piston pump 500: As a first corrective movement, the length of the compression jump is reduced in accordance with the thermal expansion ΔV of the fluid contained in the pump chamber. Then, as a second corrective movement, an additional velocity is superposed onto the regular forward movement of the primary piston pump's piston 503 during the delivery phase. Said additional velocity v.sub.C′ compensates for the thermal contraction imposed by the heat exchanger 507.
(43) So far, it has been assumed that the flow of fluid is cooled down when passing through the heat exchanger 507. However, the heat exchanger 507 may as well be configured to warm up the fluid before the fluid is supplied to the secondary piston pump. In case the fluid is warmed up when passing through the heat exchanger 507, it may be necessary to apply an additional backward velocity as a corrective movement onto the regular piston movement.
(44) In
(45) The inlet 704 of the heat exchanger 702 is fluidically coupled with the outlet 705 of the primary piston pump 700. The outlet of the heat exchanger 702 (which is not shown in
(46)
(47) In order to mount the heat exchanger 702 onto the secondary piston pump 701, the heat exchanger 702 may comprise a plurality of holes 711 and a cut-out 712. For example, the heat exchanger 702 may be screwed onto the front face of the secondary piston pump 701. Thus, thermal contact is established between the heat exchanger 702 and the secondary piston pump 701.